Daikin RXP25N5V1B Installer's Reference Manual

Daikin RXP25N5V1B Installer's Reference Manual

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RXP20N5V1B
RXP25N5V1B
RXP35N5V1B
ARXP20N5V1B
ARXP25N5V1B
ARXP35N5V1B
Installer reference guide
R32 split series

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Summary of Contents for Daikin RXP25N5V1B

  • Page 1 Installer reference guide R32 split series RXP20N5V1B RXP25N5V1B RXP35N5V1B ARXP20N5V1B ARXP25N5V1B ARXP35N5V1B...
  • Page 2: Table Of Contents

    Table of contents Table of contents 1 About the documentation About this document ..............................Installer reference guide at a glance ..........................2 General safety precautions About the documentation .............................. 2.1.1 Meaning of warnings and symbols ........................ For the installer ................................2.2.1 General ................................
  • Page 3 Table of contents 7.4.7 To fix the fluorinated greenhouse gases label....................44 8 Electrical installation Preparing electrical wiring .............................. 45 8.1.1 About preparing electrical wiring........................45 Connecting the electrical wiring............................. 46 8.2.1 About connecting the electrical wiring ......................46 8.2.2 Precautions when connecting the electrical wiring..................
  • Page 4: About The Documentation

    The original documentation is written in English. All other languages are translations. Technical engineering data ▪ A subset of the latest technical data is available on the regional Daikin website (publicly accessible). ▪ The full set of latest technical data is available on the Daikin Business Portal (authentication required).
  • Page 5: Installer Reference Guide At A Glance

    About the documentation 1.2 Installer reference guide at a glance Chapter Description General safety precautions Safety instructions that you MUST read before installing About the documentation What documentation exists for the installer About the box How to unpack the units and remove their accessories About the unit ▪...
  • Page 6: General Safety Precautions

    General safety precautions 2 General safety precautions 2.1 About the documentation ▪ The original documentation is written in English. All other languages are translations. ▪ The precautions described in this document cover very important topics, follow them carefully. ▪ The installation of the system, and all activities described in the installation manual and in the installer reference guide MUST be performed by an authorised installer.
  • Page 7: For The Installer

    Improper installation or attachment of equipment or accessories could result in electrical shock, short-circuit, leaks, fire or other damage to the equipment. ONLY use accessories, optional equipment and spare parts made or approved by Daikin. WARNING Make sure installation, testing and applied materials comply with applicable legislation (on top of the instructions described in the Daikin documentation).
  • Page 8: Installation Site

    General safety precautions CAUTION Wear adequate personal protective equipment (protective gloves, safety glasses,…) when installing, maintaining or servicing the system. CAUTION Do NOT touch the air inlet or aluminium fins of the unit. CAUTION ▪ Do NOT place any objects or equipment on top of the unit. ▪...
  • Page 9 WARNING Make sure installation, servicing, maintenance and repair comply with instructions from Daikin and with applicable legislation and are executed ONLY by authorised persons. WARNING If one or more rooms are connected to the unit using a duct system, make sure: ▪...
  • Page 10 General safety precautions Installation space requirements WARNING If appliances contain R32 refrigerant, the floor area of the room in which the appliances are installed, operated and stored MUST be larger than the minimum floor area defined in table below A (m ).
  • Page 11: Refrigerant - In Case Of R410A Or R32

    General safety precautions Ceiling-mounted Wall-mounted Floor-standing unit unit unit m (kg) m (kg) A m (kg) A ≤1.842 — ≤1.842 — ≤1.842 — 1.843 28.9 1.843 3.64 1.843 4.45 3.95 4.83 34.0 4.34 5.31 41.2 5.79 49.0 4.74 5.13 6.39 57.5 7.41 66.7...
  • Page 12 General safety precautions WARNING Take sufficient precautions in case of refrigerant leakage. If refrigerant gas leaks, ventilate the area immediately. Possible risks: ▪ Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency. ▪ Toxic gas might be produced if refrigerant gas comes into contact with fire. WARNING ALWAYS recover the refrigerant.
  • Page 13: Electrical

    General safety precautions Then A siphon tube is NOT present Charge with the cylinder upside down. ▪ Open refrigerant cylinders slowly. ▪ Charge the refrigerant in liquid form. Adding it in gas form may prevent normal operation. CAUTION When the refrigerant charging procedure is done or when pausing, close the valve of the refrigerant tank immediately.
  • Page 14 General safety precautions WARNING ▪ ONLY use copper wires. ▪ Make sure the field wiring complies with the applicable legislation. ▪ All field wiring MUST be performed in accordance with the wiring diagram supplied with the product. ▪ NEVER squeeze bundled cables and make sure they do NOT come in contact with the piping and sharp edges.
  • Page 15 General safety precautions Install power cables at least 1  meter away from televisions or radios to prevent interference. Depending on the radio waves, a distance of 1  meter may NOT be sufficient. NOTICE ONLY applicable if the power supply is three‑phase, and the compressor has an ON/ OFF starting method.
  • Page 16: Specific Installer Safety Instructions

    Specific installer safety instructions 3 Specific installer safety instructions Always observe the following safety instructions and regulations. Unit installation (see "6 Unit installation" [  25]) WARNING Installation shall be done by an installer, the choice of materials and installation shall comply with the applicable legislation. In Europe, EN378 is the applicable standard. "6.1 Preparing the installation site" [  25])
  • Page 17 Specific installer safety instructions WARNING Connect the refrigerant piping securely before running the compressor. If the refrigerant piping is NOT connected and the stop valve is open when the compressor is run, air will be sucked in. This will cause abnormal pressure in the refrigeration cycle, which may result in equipment damage and even injury.
  • Page 18 Specific installer safety instructions WARNING ▪ All wiring MUST be performed by an authorised electrician and MUST comply with the applicable national wiring regulation. ▪ Make electrical connections to the fixed wiring. ▪ All components procured on-site and all electrical construction MUST comply with the applicable legislation.
  • Page 19 Specific installer safety instructions DANGER: RISK OF ELECTROCUTION Disconnect the power supply for more than 10 minutes, and measure the voltage at the terminals of main circuit capacitors or electrical components before servicing. The voltage MUST be less than 50 V DC before you can touch electrical components. For the location of the terminals, see the wiring diagram.
  • Page 20 Specific installer safety instructions DANGER: RISK OF ELECTROCUTION ▪ Use this compressor on a grounded system only. ▪ Turn the power off before servicing the compressor. ▪ Reattach the switch box cover and service lid after servicing. CAUTION ALWAYS wear safety glasses and protective gloves. DANGER: RISK OF EXPLOSION ▪...
  • Page 21: About The Box

    About the box 4 About the box 4.1 Overview: About the box This chapter describes what you have to do after the box with the outdoor unit is delivered on-site. Keep the following in mind: ▪ At delivery, the unit MUST be checked for damage and completeness. Any damage or missing parts MUST be reported immediately to the claims agent of the carrier.
  • Page 22: To Remove The Accessories From The Outdoor Unit

    About the box WARNING Make sure installation, servicing, maintenance and repair comply with instructions from Daikin and with applicable legislation and are executed ONLY by authorised persons. 4.2.2 To remove the accessories from the outdoor unit 1 Lift the outdoor unit.
  • Page 23 About the box 1× 1× 1× 1× 1× a General safety precautions b Outdoor unit installation manual c Fluorinated greenhouse gases label d Multilingual fluorinated greenhouse gases label e Drain plug (located on the bottom of the packing case) RXP20~35N5V1B+ARXP20~35N5V1B Installer reference guide R32 split series 4P519439-22V –...
  • Page 24: About The Units And Options

    About the units and options 5 About the units and options 5.1 Overview: About the units and options This chapter contains information about: ▪ Identification of the outdoor unit 5.2 Identification NOTICE When installing or servicing several units at the same time, make sure NOT to switch the service panels between different models.
  • Page 25: Unit Installation

    Unit installation 6 Unit installation In this chapter Preparing the installation site ..............................6.1.1 Installation site requirements of the outdoor unit ....................6.1.2 Additional installation site requirements of the outdoor unit in cold climates ........... Opening the units ................................... 6.2.1 About opening the units ............................
  • Page 26: Installation Site Requirements Of The Outdoor Unit

    Unit installation WARNING Make sure installation, servicing, maintenance and repair comply with instructions from Daikin and with applicable legislation and are executed ONLY by authorised persons. 6.1.1 Installation site requirements of the outdoor unit INFORMATION Also read the following requirements: ▪...
  • Page 27 Unit installation a Baffle plate b Prevailing wind direction c Air outlet Do NOT install the unit in the following places: ▪ Sound sensitive areas (e.g. near a bedroom), so that the operation noise will cause no trouble. Note: If the sound is measured under actual installation conditions, the measured value might be higher than the sound pressure level mentioned in Sound spectrum in the data book due to environmental noise and sound reflections.
  • Page 28: Additional Installation Site Requirements Of The Outdoor Unit In Cold Climates

    Unit installation a Sea wind b Building c Outdoor unit d Windbreaker The outdoor unit is designed for outdoor installation only, and for ambient temperatures ranging from –10 to 46°C in cooling mode and from –15 to 24°C in heating mode. Unless otherwise specified in the operation manual of the connected indoor unit.
  • Page 29: Opening The Units

    Unit installation 6.2 Opening the units 6.2.1 About opening the units At certain times, you have to open the unit. Example: ▪ When connecting the refrigerant piping ▪ When connecting the electrical wiring ▪ When maintaining or servicing the unit DANGER: RISK OF ELECTROCUTION Do NOT leave the unit unattended when the service cover is removed.
  • Page 30: Precautions When Mounting The Outdoor Unit

    Unit installation 6.3.2 Precautions when mounting the outdoor unit INFORMATION Also read the precautions and requirements in the following chapters: ▪ General safety precautions ▪ Preparation 6.3.3 To provide the installation structure Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise.
  • Page 31: To Provide Drainage

    Unit installation 6.3.5 To provide drainage ▪ Make sure that condensation water can be evacuated properly. ▪ Install the unit on a base to make sure that there is proper drainage in order to avoid ice accumulation. ▪ Prepare a water drainage channel around the foundation to drain waste water away from the unit.
  • Page 32 Unit installation 3 Insert a rubber sheet between the cables and the outdoor unit to prevent the cables from scratching the paint (field supply). 4 Attach the ends of the cables. 5 Tighten the cables. RXP20~35N5V1B+ARXP20~35N5V1B Installer reference guide R32 split series 4P519439-22V –...
  • Page 33: Piping Installation

    Piping installation 7 Piping installation In this chapter Preparing refrigerant piping ..............................7.1.1 Refrigerant piping requirements ........................... 7.1.2 Refrigerant piping length and height difference ....................7.1.3 Refrigerant piping insulation..........................Connecting the refrigerant piping............................7.2.1 About connecting the refrigerant piping....................... 7.2.2 Precautions when connecting the refrigerant piping....................
  • Page 34: Refrigerant Piping Insulation

    Piping installation What? Distance Minimum allowable pipe length 1.5 m Maximum allowable height difference 12 m 7.1.3 Refrigerant piping insulation ▪ Use polyethylene foam as insulation material: with a heat transfer rate between 0.041 and 0.052  W/mK (0.035 and 0.045 kcal/mh°C) with a heat resistance of at least 120°C ▪...
  • Page 35 Piping installation NOTICE ▪ Use the flare nut fixed to the main unit. ▪ To prevent gas leakage, apply refrigeration oil only to the inside of the flare. Use refrigeration oil for R32 (Example: FW68DA). ▪ Do NOT reuse joints. NOTICE ▪...
  • Page 36: Guidelines When Connecting The Refrigerant Piping

    Piping installation 7.2.3 Guidelines when connecting the refrigerant piping Take the following guidelines into account when connecting pipes: ▪ Coat the flare inner surface with ether oil or ester oil when connecting a flare nut. Tighten 3 or 4 turns by hand, before tightening firmly. ▪...
  • Page 37: Using The Stop Valve And Service Port

    Piping installation 4 Flare the pipe. Set exactly at the position as shown in the following figure. Flare tool for R32 Conventional flare tool (clutch type) Clutch type Wing nut type (Ridgid-type) (Imperial-type) 0~0.5 mm 1.0~1.5 mm 1.5~2.0 mm 5 Check that the flaring is properly made. a Flare’s inner surface MUST be flawless.
  • Page 38: To Connect The Refrigerant Piping To The Outdoor Unit

    Piping installation a Spanner b Torque wrench ▪ When it is expected that the operating pressure will be low (e.g. when cooling will be performed while the outside air temperature is low), sufficiently seal the flare nut in the stop valve on the gas line with silicon sealant to prevent freezing. Silicon sealant, make sure there is no gap.
  • Page 39: Checking The Refrigerant Piping

    Piping installation 1 Connect the liquid refrigerant connection from the indoor unit to the liquid stop valve of the outdoor unit. a Liquid stop valve b Gas stop valve c Service port 2 Connect the gas refrigerant connection from the indoor unit to the gas stop valve of the outdoor unit.
  • Page 40: To Check For Leaks

    Piping installation NOTICE Use this vacuum pump for R32 exclusively. Using the same pump for other refrigerants may damage the pump and the unit. NOTICE ▪ Connect the vacuum pump to the service port of the gas stop valve. ▪ Make sure that the gas stop valve and liquid stop valve are firmly closed before performing the leak test or vacuum drying.
  • Page 41: Charging Refrigerant

    Piping installation f Charging hoses g Vacuum pump h Valve caps i Service port j Gas stop valve k Liquid stop valve 1 Vacuum the system until the pressure on the manifold indicates −0.1  MPa (−1 bar). 2 Leave as is for 4-5 minutes and check the pressure: If the pressure…...
  • Page 42: About The Refrigerant

    Piping installation INFORMATION Depending on the units and/or the installation conditions, it might be necessary to connect electrical wiring before you can charge refrigerant. Typical workflow – Charging additional refrigerant typically consists of the following stages: 1 Determining if and how much you have to charge additionally. 2 If necessary, charging additional refrigerant.
  • Page 43: Precautions When Charging Refrigerant

    Piping installation WARNING ▪ The refrigerant inside the unit is mildly flammable, but normally does NOT leak. If the refrigerant leaks in the room and comes in contact with fire from a burner, a heater, or a cooker, this may result in fire, or the formation of a harmful gas. ▪...
  • Page 44: To Charge Additional Refrigerant

    Piping installation 7.4.6 To charge additional refrigerant WARNING ▪ Only use R32 as refrigerant. Other substances may cause explosions and accidents. ▪ R32 contains fluorinated greenhouse gases. Its global warming potential (GWP) value is 675. Do NOT vent these gases into the atmosphere. ▪...
  • Page 45: Electrical Installation

    Electrical installation 8 Electrical installation In this chapter Preparing electrical wiring..............................8.1.1 About preparing electrical wiring .......................... Connecting the electrical wiring............................. 8.2.1 About connecting the electrical wiring........................8.2.2 Precautions when connecting the electrical wiring ....................8.2.3 Guidelines when connecting the electrical wiring ....................8.2.4 Specifications of standard wiring components .....................
  • Page 46: Connecting The Electrical Wiring

    Electrical installation 8.2 Connecting the electrical wiring 8.2.1 About connecting the electrical wiring Before connecting the electrical wiring Make sure: ▪ The refrigerant piping is connected and checked ▪ The water piping is connected Typical workflow Connecting the electrical wiring typically consists of the following stages: Making sure the power supply system complies with the electrical specifications of the units.
  • Page 47: Guidelines When Connecting The Electrical Wiring

    Electrical installation INFORMATION Also read the precautions and requirements in the following chapters: ▪ General safety precautions ▪ Preparation 8.2.3 Guidelines when connecting the electrical wiring Keep the following in mind: NOTICE We recommend using solid (single-core) wires. If stranded wires are used, twist the conductor to consolidate the end or twist the conductor to consolidate the end in combination with the usage of a round crimp-style terminal on the end of the conductor.
  • Page 48: Specifications Of Standard Wiring Components

    Electrical installation Wire type Installation method Stranded conductor wire with round crimp-style terminal a Terminal b Screw c Flat washer Allowed NOT allowed Tightening torques Item Tightening torque (N•m) M4 (X1M) 1.2~1.5 M4 (earth) ▪ The earth wire between the wire retainer and the terminal must be longer than the other wires.
  • Page 49 Electrical installation 4 Connect the interconnection cable and power supply as follows: 50 Hz 220-240 V a Interconnection cable b Power supply cable c Circuit breaker d Residual current device e Power supply f Earth 3× 5 Tighten the terminal screws securely. We recommend using a Phillips screwdriver.
  • Page 50: Finishing The Outdoor Unit Installation

    Finishing the outdoor unit installation 9 Finishing the outdoor unit installation 9.1 To finish the outdoor unit installation NOTICE It is recommended that the refrigerant piping between indoor and outdoor unit is installed in a ducting or the refrigerant piping is wrapped with finishing tape. 1 Insulate and fix the refrigerant piping and cables as follows: a Gas pipe b Gas pipe insulation...
  • Page 51: Commissioning

    Commissioning 10 Commissioning 10.1 Overview: Commissioning This chapter describes what you have to do and know to commission the system after it is installed. Typical workflow Commissioning typically consists of the following stages: Checking the "Checklist before commissioning". Performing a test run for the system. 10.2 Precautions when commissioning DANGER: RISK OF ELECTROCUTION DANGER: RISK OF BURNING/SCALDING...
  • Page 52: Checklist During Commissioning

    Commissioning The outdoor unit is properly mounted. The system is properly earthed and the earth terminals are tightened. The power supply voltage matches the voltage on the identification label of the unit. There are NO loose connections or damaged electrical components in the switch box. There are NO damaged components or squeezed pipes on the inside of the indoor and outdoor units.
  • Page 53: Starting Up The Outdoor Unit

    Commissioning INFORMATION ▪ Even if the unit is turned OFF, it consumes electricity. ▪ When the power turns back on after a power break, the previously selected mode will be resumed. 10.6 Starting up the outdoor unit See the indoor unit installation manual for configuration and commissioning of the system.
  • Page 54: Hand-Over To The User

    Hand-over to the user 11 Hand-over to the user Once the test run is finished and the unit operates properly, make sure the following is clear for the user: ▪ Make sure that the user has the printed documentation and ask him/her to keep it for future reference.
  • Page 55: Maintenance And Service

    Maintenance and service 12 Maintenance and service NOTICE Maintenance MUST be done by an authorised installer or service agent. We recommend performing maintenance at least once a year. However, applicable legislation might require shorter maintenance intervals. NOTICE Applicable legislation on fluorinated greenhouse gases requires that the refrigerant charge of the unit is indicated both in weight and CO equivalent.
  • Page 56 Maintenance and service ▪ Heat exchanger The heat exchanger of the outdoor unit can get blocked up due to dust, dirt, leaves, etc. It is recommended to clean the heat exchanger yearly. A blocked heat exchanger can lead to too low pressure or too high pressure leading to worse performance.
  • Page 57: Troubleshooting

    Troubleshooting 13 Troubleshooting 13.1 Overview: Troubleshooting This chapter describes what you have to do in case of problems. It contains information about solving problems based on symptoms. Before troubleshooting Carry out a thorough visual inspection of the unit and look for obvious defects such as loose connections or defective wiring.
  • Page 58: Symptom: The Unit Is Not Heating Or Cooling As Expected

    Troubleshooting 13.3.2 Symptom: The unit is NOT heating or cooling as expected Possible causes Corrective action Wrong connection of the electrical Connect the electrical wires correctly. wires Gas leakage Check for gas leakage. 13.3.3 Symptom: Water leakage Possible causes Corrective action Incomplete thermal insulation (gas and Make sure the thermal insulation of the liquid piping, indoor portions of the...
  • Page 59: Disposal

    Disposal 14 Disposal NOTICE Do NOT try to dismantle the system yourself: dismantling of the system, treatment of the refrigerant, oil and other parts MUST comply with applicable legislation. Units MUST be treated at a specialised treatment facility for reuse, recycling and recovery. ▪...
  • Page 60: To Start And Stop Forced Cooling

    Disposal NOTICE During pump down operation, stop the compressor before removing the refrigerant piping. If the compressor is still running and the stop valve is open during pump down, air will be sucked into the system. Compressor breakdown or damage to the system can result due to abnormal pressure in the refrigerant cycle.
  • Page 61: Technical Data

    Technical data 15 Technical data A subset of the latest technical data is available on the regional Daikin website (publicly accessible). The full set of latest technical data is available on the Daikin Business Portal (authentication required). RXP20~35N5V1B+ARXP20~35N5V1B Installer reference guide R32 split series 4P519439-22V –...
  • Page 62: Wiring Diagram

    Technical data 15.1 Wiring diagram Unified Wiring Diagram Legend For applied parts and numbering, refer to the wiring diagram on the unit. Part numbering is by Arabic numbers in ascending order for each part and is represented in the overview below by symbol “*” in the part code. CIRCUIT BREAKER PROTECTIVE EARTH CONNECTION...
  • Page 63: Glossary

    Optional equipment Equipment made or approved by Daikin that can be combined with the product according to the instructions in the accompanying documentation. Field supply Equipment NOT made by Daikin that can be combined with the product according to the instructions in the accompanying documentation.
  • Page 64 DAIKIN ISITMA VE SOĞUTMA SİSTEMLERİ SAN.TİC. A.Ş. Gülsuyu Mahallesi, Fevzi Çakmak Caddesi, Burçak Sokak, No:20, 34848 Maltepe İSTANBUL / TÜRKİYE Tel: 0216 453 27 00 Faks: 0216 671 06 00 Çağrı Merkezi: 444 999 0 Web: www.daikin.com.tr 4P519439-22V 2022.10 Verantwortung für Energie und Umwelt...

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