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Curtis G4TP2T Service Manual

Thermopro twin brewer

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Model
G4TP2T
CAUTION: Please use
this setup procedure
before attempting to use
this brewer. Failure to follow the
instructions can result in injury or the
voiding of the warranty.
IMPORTANT: Equipment
to be installed to comply
with applicable govern-
mental plumbing/electrical codes
having jurisdiction.
CAUTION: DO NOT
connect this brewer to hot
water. The inlet valve is
not rated for hot water.
ISO 9001:2008 REGISTERED
WILBUR CURTIS CO., INC.
6913 West Acco Street
Montebello, CA 90640-5403
For the latest information go to
www.wilburcurtis.com
Tel: 800-421-6150
Fax: 323-837-2410
W
Service Manual – G4 ThermoPro Twin Brewer
Important Safeguards/Symbols
This equipment is designed for commercial use. Any servicing other than cleaning and routine maintenance
should be performed by an authorized Wilbur Curtis Company Service Technician.
• DO NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, DO NOT open service panels. There
are no user serviceable parts inside.
• Keep hands and other items away from hot areas of the unit during operation.
• Never clean with scouring powders or harsh chemicals.
Symbols:
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
This Curtis Generation 4 Unit is Factory Pre-Set and Ready to Go Right from the Box.
Following are the Factory Settings for your G4 Coffee Brewing System:
• Brew Temperature = 200°F
• Brew Volume = Set to Vessel Requirement.
System Requirements:
• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)
• Electrical: See attached schematic for standard model or visit www.wilburcurtis.
com for your model.
SETUP STEPS
1. The unit should be level (left to right - front to back), on a secure surface.
2. Connect the water line to the water inlet fitting on the rear of the unit. Water volume flow to the machine
should be consistent. Use tubing sized sufficiently to provide a minimum flow rate of one gallon per minute.
NOTE: A water filtration system must be used to help maintain trouble-free operation. In areas with
extremely hard water, we highly recommend the use of a Curtis approved water filter. For our full line
of filters, please log on to www.wilburcurtis.com. A water filtration system will greatly prolong the life
of the unit and enhance the quality and taste of the product.
NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) is required so
that the unit can be moved for cleaning.
2. This unit must be installed with adequate backflow protection to comply with applicable federal,
state and local codes.
3. Water pipe connections and fixtures directly connected to a portable water supply shall be sized,
installed and maintained in accordance with federal, state, and local codes.
3. Connect the unit to electrical outlet with appropriate amperage rating (see serial tag on machine).
4. Once power has been supplied to the unit, flip the toggle switch to the 'ON' position (located on the rear of
the unit), the water tank will begin to fill. When the water level in the tank reaches the probe, the heating
element(s) will turn on.
5. Water in the heating tank will require approximately a half hour before reaching operating temperature
(factory setting of 200°F). Where applicable, turn on the Universal Control Module (UCM). When the unit
reaches operating temperature, it will display "READY TO BREW".
For the latest specifications and information go to www.wilburcurtis.com
C
C
ilbur
urtis
ompany
• Water Bypass = LARGE & MEDIUM Brew Only
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Summary of Contents for Curtis G4TP2T

  • Page 1 NOTE: A water filtration system must be used to help maintain trouble-free operation. In areas with extremely hard water, we highly recommend the use of a Curtis approved water filter. For our full line of filters, please log on to www.wilburcurtis.com. A water filtration system will greatly prolong the life...
  • Page 2 Your Curtis G4/Gold Cup Series is Factory Pre-Set for Optimum Performance. After connection to water and power; turn on the brewer at the rear toggle switch. You will hear a beep and the status lights will come on for a moment.
  • Page 3 The default screen, as well as some added control buttons are shown in the illustration below. STATUS LIGHTS BREW BUTTONS CURTIS LOGO TO ENTER PROGRAMMING Tap Curtis logo 5 times to bring up the ACCESS CODE screen. CONTROL SYMBOLS All of these symbols may not be visible at one time. RETURN TO HOME...
  • Page 4 Menu Tree This chart explains how to enter the program mode and menu selections available from the MAIN MENU.
  • Page 5: Menu Features

    Menu Features...
  • Page 6 Menu Features Brew Settings...
  • Page 7: System Fault Messages

    System Fault Messages...
  • Page 8 Brew Access Code...
  • Page 9 USB – Easy Programming There are two methods that can be used to change the default settings on G4 brewers. They can be programmed at the brewer by the touch screen universal control module (UCM) or the settings can be changed using the USB (Universal Serial Bus) data port on the side of the brewer.
  • Page 10: Usb - File Transfer

    USB – File Transfer This screen will be presented whenever the USB flash is inserted, as long as UCM is showing main brew screen and is not cur- rently brewing. The default action is ‘No action’. The UCM will always create a backup on the USB flash drive before downloading settings/recipes or screen saver. If a firmware update file is present on the USB flash, the firmware update procedure will be started BEFORE this screen is shown.
  • Page 11 Illustrated Parts Main View ITEM NO. PART NO. DESCRIPTION WC-5459 COVER, TOP WRAP WC-37008* KIT, TANK LID ROUND WC-43067* O-RING, 4-1/2 I.D. x Ø.285 C.S. SILICONE WC-5502-01* KIT, PROBE, ASSY WATER LEVEL W/HEX FITTING, O-RING & NUT WC-37121* KIT, DUMP VALVE LEFT WC- 844-101* VALVE, BYPASS 120V-14W NON ADJUSTABLE w/RESTRICTOR (WC-2945) WC-10000...
  • Page 12 WC-43089 GASKET, 1.00”OD x .625” I.D. x .030” THK RED SILICONE 40 SHORE WC- 589-101 TRANSFORMER, 120/230VAC - 24VAC 4.8VA w/LEADS & TERMINALS WC-39812 LABEL, OUTER TOUCHSCREEN TP2T CURTIS LOGO WC-4212-02 NUT, 5/8-18 JAM PLASTIC-ULTEM WC-29050* SPRAYHEAD ASSY, AFS-AMBER WC-37365...
  • Page 13 Electrical Schematic ThermoPro Twin, TP2TG4-10...
  • Page 14 Cleaning the ThermoPro Regular cleaning and preventive maintenance is essential in keeping your coffee brewer looking and working like new. To clean the coffee brewer and components, prepare a mild solution of dish washing detergent and warm water. CAUTION – Do not use cleansers, bleach liquids, powders or any other substance containing chlorine. These prod- ucts promote corrosion and will pit the stainless steel.
  • Page 15: Rough-In Drawing

    Cleaning the Thermoserver 1. Drain coffee from the server. 2. Fill the liner with a mild detergent solution and let it stand for 10 to 15 minutes. 3. After about 15 minutes take a sponge brush and scrub out the stainless steel liner. 4.
  • Page 16 Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited warranties and conditions apply: 3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.

This manual is also suitable for:

G4 series