Periodic Checks And Adjustments; Introduction; Periodic Maintenance And Lubrication Chart - Yamaha MIO Service Manual

INTRODUCTION/PERIODIC MAINTENANCE AND
EAS00036

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

This chapter includes all information necessary to perform recommended checks and adjustments.
If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS00037

PERIODIC MAINTENANCE AND LUBRICATION CHART

NO. ITEM
1 * Fuel line
2 Spark plug
3 * Valves
4 Air filter element
V-belt case air filter
5
element
6 * Battery
7 * Front brake
8 * Rear brake
9 * Wheels
10 * Wheel bearings
11 * Steering bearings
12 * Chassis fasteners
Sidestand/center-
13
stand
14 * Front fork
Shock absorber
15 *
assembly
16 * Carburetor
17 Engine oil
18 * Engine oil strainer
Final transmission
19
oil
20 * V-belt
Front and rear brake
21 *
switches
CHECK OR MAINTENANCE JOB
• Check fuel hose and vacuum hose for cracks or
damage.
• Check condition.
• Clean and regap.
• Replace if necessary.
• Check valve clearance.
• Adjust.
• Clean. Replace if necessary.
• Clean. Replace if necessary.
• Check electrolyte level and specific gravity.
• Make sure that the breather hose is properly
routed.
• Check operation, fluid level and vehicle for fluid
leakage. (See NOTE on page 3-2.)
• Replace brake pads if necessary.
• Check operation and adjust brake lever free play.
• Replace brake shoes if necessary.
• Check runout, spoke tightness and for damage.
• Tighten spokes if necessary.
• Check bearing for looseness or damage.
• Check bearing play and steering for roughness.
• Lubricate with lithium-soap-based grease, every
12,000 km.
• Make sure that all nuts, bolts and screws are
properly tightened.
• Check operation.
• Lubricate.
• Check operation and for oil leakage.
• Check operation and shock absorber for oil leak-
age.
• Check starter (choke) operation.
• Adjust engine idling speed.
• Change.
• Check oil level and vehicle for oil leakage.
• Clean.
• Check vehicle for oil leakage.
• Change.
• Check the damage and wear.
• Replace.
• Check operation.
LUBRICATION CHART
ODOMETER READING [× 1,000 km (× 600 mi)]
0.5
√
√
√
√
√
√
√
√
√
√
√
Every 25,000 km (16,000 mi) (See NOTE.)
√
3 - 1
CHK
ADJ
2 4 8
√ √ √
√ √ √
√ √
√ √ √
√
Every 2,000 km (1,200 mi)
√
Every 2,000 km (1,200 mi)
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√ √ √
√
Every 2,000 km (1,200 mi)
√ √ √
Every 10,000 km (6,000 mi)
√ √
√ √ √
12
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√
√