Riello RDB 2.2 BF GREENSTAR DANESMOOR 12/18 Installation, Use And Maintenance Instructions

Kerosene burners
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Installation, use and maintenance instructions
Kerosene burners
One stage operation
CODE
20063898
20063899
20063902
MODEL
RDB 2.2 BF GREENSTAR DANESMOOR 12/18
RDB 2.2 BF GREENSTAR DANESMOOR 18/25
RDB 2.2 BF GREENSTAR DANESMOOR 25/32
TYPE
744 LD2X
744 T2SX
744 T2SX
20068631 (3) - 02/2015

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Summary of Contents for Riello RDB 2.2 BF GREENSTAR DANESMOOR 12/18

  • Page 1 Installation, use and maintenance instructions Kerosene burners One stage operation CODE MODEL TYPE 20063898 RDB 2.2 BF GREENSTAR DANESMOOR 12/18 744 LD2X 20063899 RDB 2.2 BF GREENSTAR DANESMOOR 18/25 744 T2SX 20063902 RDB 2.2 BF GREENSTAR DANESMOOR 25/32 744 T2SX...
  • Page 2 Original instructions...
  • Page 3: Table Of Contents

    Contents Declaration....................................3 Information and general warnings............................4 Information about the instruction manual........................4 2.1.1 Introduction ..................................4 2.1.2 General dangers ................................4 2.1.3 Other symbols................................. 4 2.1.4 Delivery of the system and the instruction manual ......................5 Guarantee and responsibility ............................5 Guidance for the use of bio fuel blends up to 30% where gas oil use is permitted by the appliance Manufacturer ..
  • Page 4 Contents 8.6.1 Main air damper ................................20 8.6.2 Secondary air damper ..............................20 Burner start-up cycle ..............................21 Maintenance ....................................22 Notes on safety for the maintenance..........................22 Maintenance programme ..............................22 9.2.1 Maintenance frequency ..............................22 9.2.2 Checking and cleaning ..............................22 Opening the burner ...............................23 10 Faults - Probable causes - Solutions ............................24 10.1 Burner start-up difficulties..............................24 20068631...
  • Page 5: Declaration

    37045 Legnago (VR) Product: Kerosene and gas oil burners Model: RDB 2.2 BF GREENSTAR DANESMOOR 12/18 RDB 2.2 BF GREENSTAR DANESMOOR 18/25 RDB 2.2 BF GREENSTAR DANESMOOR 25/32 These products are in compliance with the following Technical Standard: EN 12100...
  • Page 6: Information And General Warnings

    Information and general warnings Information and general warnings Information about the instruction manual 2.1.1 Introduction WARNING: MOVING PARTS The instruction manual supplied with the burner: This symbol indicates that you must keep limbs ➤ is an integral and essential part of the product and must not away from moving mechanical parts;...
  • Page 7: Delivery Of The System And The Instruction Manual

    All components within the hydraulic circuit suitable for burner is integral and complete. bio fuel use and supplied by Riello will be identified as Bio com- patible. No warranty is given in relation to the use of components Failure to observe the information given in this which are not so identified with bio fuel blends.
  • Page 8: Guidance For The Use Of Bio Fuel Blends Up To 30% Where Gas Oil Use Is Permitted By The Appliance Manufacturer

    To ensure consistency, the supplier of the fuel must be able to In no event shall Riello (and its subsidiaries) be liable for any in- demonstrate compliance with a recognised Quality Control and...
  • Page 9: Safety And Prevention

    Safety and prevention Safety and prevention Introduction The burners have been designed and built in compliance with the type and pressure of the fuel, the voltage and frequency of the current regulations and directives, applying the known technical electrical power supply, the minimum and maximum deliveries for rules of safety and envisaging all the potential danger situations.
  • Page 10: Technical Description Of The Burner

    In case of use with gas oil containing up to 30% Bio blend, it will be essential to use flexible oil lines suitable for bio fuel use. Please contact Riello for further information. 20068631...
  • Page 11: Burner Dimensions

    Technical description of the burner Burner dimensions Flange Burner ø D4087 Fig. 2 Firing rates The MAXIMUM OUTPUT is chosen from within the diagram area The work point may be found by plotting a vertical line from the (Fig. 3). desired delivery and a horizontal line from the pressure in the combustion chamber.
  • Page 12: Installation

    Installation Installation Notes on safety for the installation After carefully cleaning all around the area where the burner will The installation of the burner must be carried out be installed, and arranging the correct lighting of the environ- by qualified personnel, as indicated in this manual ment, proceed with the installation operations.
  • Page 13: Installer/Servicer Notes For The Use Of Gas Oil With Bio Blends Up To 30% Where Gas Oil Use Is Permitted By The Appliance Manufacturer

    ➤ The burner hydraulic components and flexible oil lines must burner technical manual). be suitable for bio fuel use (check with Riello if in doubt). ➤ If a Bio blend is in use the installer must seek information Riello have carefully chosen the specification of the bio com-...
  • Page 14: Boiler Fixing

    Installation Boiler fixing ➤ Fix the bolt 6) and nut 7) onto the flange 1) as in Fig. 6. ➤ Fix the flange 1) to the appliance (4) using the supplied bolts 2) and nuts 3) with the gasket 5) inbetween as in Fig. 7. ➤...
  • Page 15 Installation The combustion air supply is through a flexible or rigid pipe con- nected to the air intake. Consequently, you must comply with the following requirements and instructions: ➤ The combustion air intake tube must be: - fastened securely to the burner; - made of a suitable material, with temperature characteris- tics in the range - 30 °C to 80 °C;...
  • Page 16: Hydraulic Systems

    2)(Fig. 12), screw the by-pass screw 3),supplied as Bio blend, it will be essential to use flexible oil burner equipment and then screw the return hose. lines suitable for bio fuel use. WARNING Please contact Riello for further information. D10934 Fig. 12 Key (Fig. 12) Suction line...
  • Page 17: One Pipe System

    Usually the tank is lower than the burner. You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 13 - Fig. 14) and a secondary filter (60 µ...
  • Page 18: Two Pipe System

    You are advised to use additional filters on the fuel supply line. Riello recommends a good quality fuel filter at the CAUTION tank (Fig. 15) and a secondary filter (60 µ for gas oil and 15 µ for kerosene) are used to protect the burner pump and nozzle from contamination.
  • Page 19: Electrical System

    Electrical system Electrical system Notes on safety for the electrical wiring ➤ The electrical wiring must be carried out with the electrical supply disconnected. ➤ Electrical wiring must be carried out by qualified personnel and in compliance with the regulations currently in force in the country of destination.
  • Page 20: Electrical Wiring

    Electrical system Electrical wiring ~ 50Hz - 230V TO BE DONE BY THE INSTALLER CARRIED OUT IN THE FACTORY CONTROL BOX 535SE/LD Black White Blue 20068693 Fig. 17 Key to lay-out (Fig. 17) The section of the conductors must be at least Capacitor .
  • Page 21: Start-Up, Calibration And Operation Of The Burner

    Start-up, calibration and operation of the burner Start-up, calibration and operation of the burner Notes on safety for the first start-up The first start-up of the burner must be carried out Check the correct working of the adjustment, com- by qualified personnel, as indicated in this manual mand and safety devices.
  • Page 22: Pump Pressure

    Start-up, calibration and operation of the burner Pump pressure The pump leaves the factory set for kerosene working. 10 bar: maximum pressure for kerosene. Air damper adjustment The air damper is set in factory. This regulation is purely indica- 20063898 tive.
  • Page 23: Burner Start-Up Cycle

    Start-up, calibration and operation of the burner Burner start-up cycle Normal Lock-out due to failure to light Thermostat Motor Ignition transformer Valve Flame Lock-out lamp ~ 5s ~ 12s ~ 12s D5229 Fig. 22 20068631...
  • Page 24: Maintenance

    Check to make sure that no dust has accumulated inside the fan lines suitable for bio fuel use. or on its blades, as this condition will cause a reduction in the air Please contact Riello for further information. flow rate and provoke polluting combustion. Fuel tank...
  • Page 25: Opening The Burner

    Maintenance Boiler Allow the burner to work for 10 min. and then check the Clean the boiler as indicated in the appliance accompanying in- combustion readings with the parameters indicated within the structions in order to maintain all the original combustion charac- appliance instruction manual.
  • Page 26: Faults - Probable Causes - Solutions

    Faults - Probable causes - Solutions Faults - Probable causes - Solutions Below is a list of some of the causes and possible solutions to a In the event of a burner lockout, more than two series of problems that might be encountered and could cause a consecutive burner reset operations could cause failure to start or irregular burner operation.
  • Page 28 RIELLO S.p.A. I-37045 Legnago (VR) Tel.: +39.0442.630111 http:// www.riello.it http:// www.rielloburners.com Subject to modifications...

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