ADC HIGAIN HRE-712 List 1 User Manual

Remote enclosures

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I
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EMOTE
NCLOSURES
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HRE-712 List 1
HRE-712 List 2
HRE-712 List 1
Part Number: 150-2257-01
CLEI Code: T1M1XL0C
HRE-712 List 2
Part Number: 150-2257-02
CLEI Code: T1M1YL0C

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Summary of Contents for ADC HIGAIN HRE-712 List 1

  • Page 1 EMOTE NCLOSURES ANUAL HRE-712 List 1 HRE-712 List 2 HRE-712 List 1 Part Number: 150-2257-01 CLEI Code: T1M1XL0C HRE-712 List 2 Part Number: 150-2257-02 CLEI Code: T1M1YL0C...
  • Page 2 Information furnished by ADC DSL Systems, Inc. is believed to be accurate and reliable. However, no responsibility is assumed by ADC DSL Systems, Inc. for its use, nor for any infringement of patents or other rights of third parties which may result from its use.
  • Page 3 Unpack each container and inspect the contents for signs of damage. If the equipment has been damaged in transit, immediately report the extent of damage to the transportation company and to ADC DSL Systems, Inc. Order replacement equipment, if necessary.
  • Page 4 Inspecting Shipment 150-712-200-02 July 26, 2000 HRE-712 List 1 and List 2...
  • Page 5: Table Of Contents

    150-712-200-02 Table of Contents ABLE OF ONTENTS Overview ____________________________________________________________________________ 1 Features ..............................1 Applications ............................1 HRE-712 List 1 Gel-Filled Stub ..................2 HRE-712 List 2 Air-Filled Stub ..................3 Pressurized Applications........................4 Installation___________________________________________________________________________ 6 Prior to Mounting..........................6 Mounting the HRE-712 List 1 ......................7 Pedestal or Small Pole Mounting the HRE-712 List 1 ............8 Large Pole Mounting the HRE-712 List 1................9 Flat Surface Mounting the HRE-712 List 1.................9 Rack Mounting the HRE-712 List 1..................10...
  • Page 6 Table of Contents 150-712-200-02 Post-Splicing Procedure....................31 Replacement Parts ........................... 33 Valve Replacement Procedures....................... 35 Replacing the Pressure Relief Valve................. 35 Replacing the Breather-Vent Valve .................. 36 Replacing the Air-Stem Valve ..................36 Replacing the Pressure-Cutoff Valve................37 Appendix B - Specifications ____________________________________________________________ 38 Appendix C - Product Support _________________________________________________________ 41 Appendix D - Abbreviations ___________________________________________________________ 42 Certification and Warranty ______________________________________________ Inside Back Cover...
  • Page 7 150-712-200-02 List of Figures IST OF IGURES 1. HRE-712 List 1 Remote Gel-Filled Enclosure....................2 2. HRE-712 List 2 Remote Air-Filled Enclosure ....................3 3. Metal Valves..............................5 4. Pivot-Mounting Bracket ..........................7 5. Base Plate Mounting Bracket ........................12 6. Grounding the HRE-712..........................14 7. Front View of HRE-712 12-slot Card Cage ....................19 8.
  • Page 8 List of Tables 150-712-200-02 IST OF ABLES 1. Slot Pair Assignments..........................15 2. Binder Group Stub Cable Termination......................24 3. Inner Statial Pair Cable Stub Wire Assignment ..................25 4. Deployment Rules for Doublers and Remote Units ..................26 5. Replacement Part Kits ..........................34 6.
  • Page 9: Overview

    150-712-200-02 Overview VERVIEW ® This document describes and provides installation instructions for the following HiGain Remote Enclosures: • HRE-712 List 1 (gel filled) • HRE-712 List 2 (air filled) EATURES • Aluminum card cage enclosure for up to 12 doublers. Each doubler slot’s pair assignments are shown in Table 1 on page 15.
  • Page 10: Hre-712 List 1 Gel-Filled Stub

    Overview 150-712-200-02 HRE-712 List 1 Gel-Filled Stub The gel-filled cable stub on the HRE-712 List 1, shown in Figure 1, is equivalent to an ALP FTS-PIC, filled-core telephone cable. Table 2 on page 24 provides a description of the cable stub. The enclosure is intended for aboveground applications.
  • Page 11: Hre-712 List 2 Air-Filled Stub

    150-712-200-02 Overview HRE-712 List 2 Air-Filled Stub The air-filled cable stub on the HRE-712 List 2, shown in Figure 2, is equivalent to an ALP FTS-PIC air-core telephone cable. Table 2 on page 24 provides a complete description of the cable stub. This enclosure is intended for underground and duct applications.
  • Page 12: Pressurized Applications

    Overview 150-712-200-02 RESSURIZED PPLICATIONS Depressurization must be performed every time the cover is removed from either enclosure. Failure to do so may cause personal injury or damage to the equipment. The HRE-712 List 2 can be pressurized either: • through its air-filled cable stub when connected to a pressurized main feeder cable •...
  • Page 13: Metal Valves

    150-712-200-02 Overview Brass Brass Breather Air stem Valve fitting O-rings Adapter fitting O-rings adapter valve Baseplate Baseplate outer surface outer surface A. Pressure Relief Valve (PRV) C. Air Stem Valve (ASV) (List 2 only) Brass Breather Body Limiting Adjustment fitting O-rings vent valve housing...
  • Page 14: Installation

    Installation 150-712-200-02 NSTALLATION This section describes installation for the HRE-712 List 1 beginning on page 7 and HRE-712 List 2 beginning on page 11. The installation instructions include: • Unpacking and Inspecting the Shipment (see “Inspecting Shipment” on page iii) •...
  • Page 15: Mounting The Hre-712 List 1

    150-712-200-02 Installation HRE-712 L OUNTING THE The HRE-712 List 1 may be mounted in a rack, pole, pedestal, or flat surface using the enclosure mounting bracket assembly. Because of its weight, a vertical orientation is preferred to reduce the thermal stress on the plugs. In addition, a shady location is preferred.
  • Page 16: Pedestal Or Small Pole Mounting The Hre-712 List 1

    Installation 150-712-200-02 Pedestal or Small Pole Mounting the HRE-712 List 1 This procedure details how to mount the enclosure on a pole or pedestal where the pole is less than 7 inches (17.78 cm) in diameter. Have the following equipment ready before you begin this procedure: •...
  • Page 17: Large Pole Mounting The Hre-712 List 1

    150-712-200-02 Installation Large Pole Mounting the HRE-712 List 1 This procedure describes how to mount the enclosure on a pole with a diameter greater than 7 inches (17.78 cm). Figure 4 on page 7 shows the mounting bracket. Have the following equipment ready before you begin: •...
  • Page 18: Rack Mounting The Hre-712 List 1

    Installation 150-712-200-02 Position the mounting bracket against the wall and mark the location of the four outside mounting holes. Remove the mounting bracket. Drill four -inch (0.635 cm) diameter holes 2 inches (6.35 cm) deep at the locations marked in Step Start an anchor bolt in each of the two top, bolt-mounting slots and screw the bolt into the wall approximately inch.
  • Page 19: Mounting The Hre-712 List 2

    150-712-200-02 Installation HRE-712 L OUNTING THE The HRE-712 List 2 enclosure attaches to a laminated, stainless mounting base which attaches to a rack or flat mounting surface. The right angle dressing of the HRE-712 List 2 stub precludes vertical mounting to a pole. This section contains separate mounting instructions for each of these installations as follows: •...
  • Page 20: Rack Mounting The Hre-712 List 2

    Installation 150-712-200-02 Rack Mounting the HRE-712 List 2 This procedure describes how to mount the enclosure to the two rack-mounting rails that are customarily used in manholes. Have the following equipment ready before you begin this procedure: • Four -inch (1.6 cm) thru bolts, 1 -inches long for rack mounting.
  • Page 21: Grounding The Hre-712 List 1 And List 2

    150-712-200-02 Installation HRE-712 L ROUNDING THE The HRE-712 List 1 and List 2 require a resistance of 25 Ω or less to ground as measured with a Megger-type ohmmeter. Grounding the stub shield reduces the possibility of EMI interference and stub shield corrosion.
  • Page 22: Grounding The Hre-712

    Installation 150-712-200-02 HRE-712 List 2 HRE-712 List 1 Ground lug Stub 1 Aluminum- shielded cable with screen divider CO side of the cable stub Screen divider Stub Stub No. 6 gauge wire Splice case Field side CO side No. 6 gauge wire Bullet bond Figure 6.
  • Page 23: Installing Doubler And Repeater Units

    150-712-200-02 Installation NSTALLING OUBLER AND EPEATER NITS To install either the doubler or repeater units, perform these steps: Slide the unit into the card guides of the slot, then push the unit into the enclosure until it is seated in the slot connector.
  • Page 24: Opening The Enclosure

    Installation 150-712-200-02 PENING THE NCLOSURE When handling the HRE-712 enclosure, always assume it is pressurized. Failure to relieve the pressure before removing its cover may result in serious personal injury. Exercise care when removing and handling the stainless steel dome. A damaged stainless steel dome may not seal properly.
  • Page 25: Closing The Enclosure

    150-712-200-02 Installation LOSING THE NCLOSURE To close the HRE-712 enclosure, perform these steps: Inspect the enclosure cover and baseplate for dirt, moisture, or mechanical damage, especially around the baseplate flange and O-ring. Remove any accumulation of dirt or moisture from the cover and replace any damaged components.
  • Page 26: Pivoting The Hre-712 List 1

    Installation 150-712-200-02 HRE-712 L IVOTING THE The HRE-712 List 1 mounting plate allows the unit to be tilted 31° from its vertical position. This reduces the headroom required in manhole installations from 10 inches to less than 3 inches and the amount of valuable air space required for such underground applications.
  • Page 27: Appendix A - Technical Reference

    150-712-200-02 Appendix A - Technical Reference A - T PPENDIX ECHNICAL EFERENCE Appendix A contains additional technical information about the HRE-712 List 1 and List 2 enclosures. The card cage inside each enclosure, shown in Figure 7, has 12 mounting positions for doublers and repeaters. They are front loading, arranged in three rows of four slots each.
  • Page 28: Lightning Protection Unit

    The gas tube parameters are equivalent to a TII 47 BT. The DC breakdown ranges from 300 to 500 volts. The tube can withstand at least 400, 10/1000, 500 amp discharges. Although the individual gas tubes are field replaceable components, ADC recommends replacing the entire LPU when any of its protector tubes are suspected of functioning improperly. See “Appendix B - Specifications”...
  • Page 29: Cable Stub And Pressurization

    The common pressure supplied through the air core cable is about 9 PSI. This is sufficient pressure to prevent any water from entering the housing. ADC recommends pressurizing the enclosure to a maximum of 12 PSI.
  • Page 30: Hre-712 List 1 Vented-To-Pressurized Conversion Procedure

    HRE-712 prior to pressurization. The tube and fitting assembly required for the conversion procedure is also called an Express Air Connection Fitting. The plastic tube is not supplied by ADC. Attach a -inch (.64 cm) inner diameter by -inch (.83 cm) outer diameter plastic tube (not included) to the...
  • Page 31: Spare Connections

    150-712-200-02 Appendix A - Technical Reference PARE ONNECTIONS The HRE-712 stub has three spare pairs and one order wire pair located in the Inner Statial (IS) group. All spare pairs are folded back for easy access. RDER ONNECTIONS The access port for the external order wire pair in each enclosure is connected to its surge protector by the black and white jumper wire.
  • Page 32: Wiring

    Appendix A - Technical Reference 150-712-200-02 IRING A single cable stub on the HRE-712 provides access to the main cable. The stub is a 52-pair, 24-gauge, S-screened cable with four 12-pair binder groups and a 4-pair inner statial group. Table 2 below details the pair assignments, numbering, color codes, and other stub details of the four 12-pair binder groups.
  • Page 33 150-712-200-02 Appendix A - Technical Reference Table 3. Inner Statial Pair Cable Stub Wire Assignment Pair ID Pair Wire Order Wire BL-W Spare Spare Spare BR-W The stub pairs connect to the 12 shelf slots as shown in Table 2 on page 24.
  • Page 34: General Deployment Rules

    Appendix A - Technical Reference 150-712-200-02 ENERAL EPLOYMENT ULES The HRE-712 is an airtight enclosure. The ambient environment traps heat generated by the installed cards and causes a significant rise in temperature within the enclosure. The number of doublers or repeaters that can be reliably housed in the HRE-712 is a function of each plug type, doubler version and solar exposure.
  • Page 35 150-712-200-02 Appendix A - Technical Reference The physical locations of the HRE-712 doubler enclosures are determined by three deployment rules: The first and most important deployment rule is to place the enclosures at the electrical limits of 35 dB of each span.
  • Page 36: Maintenance

    Appendix A - Technical Reference 150-712-200-02 AINTENANCE The splicing maintenance consists of connecting the wire pairs of the HRE-712 cable stub to the main cable located in the splice case. The following sections contain step-by-step procedures for: • Preparing the stubs for splicing into the main cable, see “Pre-Splicing Procedure”...
  • Page 37: Splicing Procedure

    150-712-200-02 Appendix A - Technical Reference To avoid split pairs, tie or band the ends of the Group 1 and Group 2 pairs. Cut off pair ends and the cable butt to aid in the removal of grease. Separate pairs between the tied ends and the cable butt to aid in the removal of grease. Remove grease by wiping the tied ends and the cable butt with a clean cloth or paper towel.
  • Page 38 Appendix A - Technical Reference 150-712-200-02 HRE-712 List 1 HRE-712 List 2 Cable-stub butt (one side of screen) CO Cable Stub Cable-stub butt (other side of screen) Field-cable stub Figure 11. Dress Splice in Splice Case Once the cables are connected, wrap the CO splice with aluminum tape or dress out the splice according to local procedures.
  • Page 39: Post-Splicing Procedure

    150-712-200-02 Appendix A - Technical Reference Post-Splicing Procedure The post-splice procedure involves the following steps: Starting at the cable stub butt of the CO cable stub, wrap the pairs on one side of the screen with -inch, self-bonding rubber tape. Overlap the tape by one-half its width, as shown in Figure Repeat Step...
  • Page 40 Appendix A - Technical Reference 150-712-200-02 Repeat Step 3, wrapping the pairs on the other side of the screen in the same manner. Starting at the cable stub butt of the field cable stub, wrap the pairs on one side of the screen with two layers -inch vinyl tape.
  • Page 41: Replacement Parts

    Appendix A - Technical Reference EPLACEMENT ARTS The HRE-712 contains LPU surge arrestors that can be replaced in the field if needed. Additionally, ADC recommends that the O-ring be closely examined whenever the housing is opened for maintenance. Replace the O-ring, if damaged.
  • Page 42 Appendix A - Technical Reference 150-712-200-02 Table 5. Replacement Part Kits Number Quantity Part 132-1029-01 Cover, Metal Locking Clamp, O-Ring, Desiccant Dome Cover Dome Cover O-Ring V-Band Locking Clamp Desiccant (2-unit bag) 132-1011-01 O-Ring, Desiccant Dome Cover O-Ring Desiccant (2-unit bag) 132-1034-01 LPU Surge Arrestor, Desiccant Single Slot, 4 Port, Protection LPU Board...
  • Page 43: Valve Replacement Procedures

    150-712-200-02 Appendix A - Technical Reference ALVE EPLACEMENT ROCEDURES All four of the metal valves shown in Figure 3 on page 5 can be replaced if needed. Order the valve replacement kit #132-1038-01 (listed in Table 5 on page 34) to obtain new valves. Use the following procedures when replacing any of the four valves.
  • Page 44: Replacing The Breather-Vent Valve

    Appendix A - Technical Reference 150-712-200-02 Replacing the Breather-Vent Valve The Breather-vent Valve (BVV) is an all-metal, nickel plated brass unit shown in Figure 3 on page 5. The BVV allows air to circulate into the enclosure so it can breath and avoid the build up of excessive moisture and other contaminates.
  • Page 45: Replacing The Pressure-Cutoff Valve

    150-712-200-02 Appendix A - Technical Reference Replacing the Pressure-Cutoff Valve The Pressure-Cutoff Valve (PCV) is part of an all-metal, nickel plated brass assembly, as shown in Figure 3 on page 5. The valve controls the flow of air from the air core stub (air-filled unit) or the external air inlet valve (gel-filled unit) into the enclosure.
  • Page 46: Appendixb - Specifications

    Appendix B - Specifications 150-712-200-02 B - S PPENDIX PECIFICATIONS Environment Operating -40 °F to +150 °F (-40°C to +65°C) Temperature: Operating Humidity: 5 to 95% (non-condensing) Altitude: To 14,000 ft (4,300m) Mounting: Dual or Single 239 T1 or DDS/ISDN Repeater Mechanics Dimensions Domed stainless steel enclosure with stainless steel composite baseplate Height:...
  • Page 47 150-712-200-02 Appendix B - Specifications Figure 14 below and Figure 15 on page 40 show the location of the CLEI code and P1 label on the HRE-712 List 1 and List 2. Table 6 on page 40 describes the label. HRE-712 List 1 Manufacturer’s serial number...
  • Page 48 Appendix B - Specifications 150-712-200-02 HRE-712 List 2 Manufacturer’s Identification label serial number P1 label date code CLEI and ECI bar code label Figure 15. HRE-712 List 2 Bar Code and P1 Label Locations Table 6. Bar Code and P1 Label Information Name Description CLEI and ECI Bar Code Label...
  • Page 49: Appendixc - Product Support

    UPPORT ADC Customer Service Group provides expert pre-sales and post-sales support and training for all its products. Technical support is available 24 hours a day, 7 days a week by contacting the ADC Technical Assistance Center. • Quotation Proposals Sales Assistance •...
  • Page 50: Appendixd - Abbreviations

    Appendix D - Abbreviations 150-712-200-02 D - A PPENDIX BBREVIATIONS ANSI: American National Standards Institute ASV: Air Stem Valve AWG: American Wire Gauge BVV: Breather Vent Valve CLEI: Common Language Equipment Identifier Central Office DDS: Digital Data Service ECI: Equipment Catalog Item EMI: Electromagnetic Interference HDSL: High-bit-rate Digital Subscriber Line...
  • Page 51: Certification And Warranty

    ADC during the 90-day warranty period is, at ADC’s option, either (a) return of the price paid or (b) repair or replace of the software. ADC also warrants that, for a period of thirty (30) days from the date of purchase, the media on which software is stored will be free from material defects under normal use.
  • Page 52 ADC DSL Systems, Inc. 14402 Franklin Avenue Tustin, CA 92780-7013 Tel: 714.832.9922 Fax: 714.832.9924 Technical Assistance Tel: 800.638.0031 Tel: 714.730.3222 Fax: 714.730.2400 : 150-712-200-02 OCUMENT ISO 9001/TL 9000 ´,JP¶6?¨ 1242486 DNV Certification, Inc. REGISTERED FIRM...

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