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OPERATION MANUAL SERIES MODEL LS300GK CONCRETE PUMP (KUBOTA WG3800-G-E3 GASOLINE ENGINE) Revision #1 (10/14/22) To find the latest revision of this publication or associated parts manual, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
COULD result in MINOR or MODERATE INJURY. Accidental Starting Hazards NOTICE Addresses practices not related to personal injury. Pressure Hazards Hydraulic Fluid Hazards Rotating Parts Hazards PAGE 6 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Also, know the phone numbers of the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an emergency. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 7...
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Multiquip for this equipment. Damage to the equipment to the engine or equipment can result and or injury to user may result. if operating in speed ranges above the maximum allowable. PAGE 8 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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ALWAYS disconnect the NEGATIVE battery terminal before performing service on the equipment. ALWAYS keep battery cables in good working condition. Repair or replace all worn cables. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 9...
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Also check the tire tread wear on both vehicles. ALWAYS make sure the trailer is equipped with a safety chain. ALWAYS properly attach the trailer’s safety chains to the towing vehicle. PAGE 10 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Recyclers and manufacturers alike promote the process of recycling metal. Using a metal recycling center promotes energy cost savings. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 11...
635 lb. (288 kg) Dimensions L × W × H 27.6 in. × 22.8 in. × 31.5 in. (700 mm × 579 mm × 799 mm) PAGE 12 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
SPEED UP DOWN ADD WATER ALL DONE STOP PUMP LITTLE BIT CLEAN-UP 4-GALLONS PULL FORWARD BACK IN DRIVE IN BACK UP Figure 2. Operational Hand Signals PAGE 14 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
2. By pumping harsh, undersanded concrete with poorly graded aggregates which can jam together when the pressure becomes too great for the insufficient amount of sand to hold the aggregates apart. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 15...
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Before starting the pumping job, ask the driver of the ready-mix truck to see the concrete ticket, then note the admixtures that exist and take the proper action. PAGE 16 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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To avoid this, a long radius of 90-degree elbow is recommended. The recommended place to tie off is on the hose, under the clamp. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 17...
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If waiting time is excessive, it would be wise to wash out the pump and hoses and start over when the new truck arrives. PAGE 18 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Increased pressure will only compound during operation. The clamps are under pressure. Opening the problem. the clamps during operation could allow high-pressure material to escape and cause severe bodily harm. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 19...
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8. Flush the shuttle tube with water. 9. Before resuming operation of the pump, perform the above Reverse Pumping Procedure to relieve pressure on the shuttle tubes. PAGE 20 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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B, causing it to start a suction stroke, refilling it with concrete. The 2-cycle pumping sequence then repeats for the duration of the operation. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 21...
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9. Control Box — Contains the electrical components allowing it to flow back into the reservoir. required to run the pump. See Control Box Components section for component callouts. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 23...
14. Main Pressure Gauge — Monitors the system pressure while pumping material. The maximum pressure rating is 3,100–3,200 psi. PAGE 26 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Displays engine fault codes (SPN/FMI). COUNT OF NO. OF STROKES STROKE CTR: 0000 READ EVEN PRESS RESET TO NUMBER ONLY ZERO STROKE CTR MESSAGE OR INFORMATION MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 27...
DO NOT smoke while refueling. DO NOT attempt to refuel the pump Figure 10. Adding Fuel while the engine is hot or running. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 29...
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OFF and the negative battery terminal disconnected. ENGINE AIR CLEANER Periodic cleaning/replacement of the engine air cleaner is necessary. Inspect the air cleaner as described in the Maintenance section of this manual. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 31...
In warm weather let the engine warm up for 5 minutes. In cold weather, let the engine warm up for 10 minutes. Figure 21. Pumping Control Switch (OFF Position) MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 33...
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(volume) of the pump. hopper at this time. 5. Place the Direction Control switch in the FORWARD position. This will start the flow of the slurry to the hoses. PAGE 34 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Immediately place the Pumping Control switch in the CENTER OFF position. Refer to Clearing Concrete Blockage in the General Information section of this manual. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 35...
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Figure 33. Remote Antenna Installation 6. Connect the antenna cable to the connector on the Figure 31. Remove Control Panel rear of the control box (Figure 33). PAGE 36 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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PUMP ON/OFF – Starts and stops forward pumping. When the pump is ON the LED illuminates (latched) solid red. PUMP REV – Momentarily reverses pumping direction. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 37...
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(volume) to the desired strokes per minute. 4. Once the desired pumping rate has been achieved, place the Pumping Control switch in the REMOTE position. PAGE 38 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
If you do not have the proper tools and/or are not mechanically proficient, contact your local KUBOTA dealer. No adjustment is needed on the models equipped with HLA (hydraulic lash adjuster). PAGE 40 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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CAUTION ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance work on a hot engine. PAGE 42 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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8. Reinstall the air cleaner dust pan and secure the Table 4. Oil Selection Chart latches. OIL: SAE NOTICE DO NOT run the engine with the air cleaner removed or without an element. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 43...
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4. After the oil is sufficiently drained, reinstall the O-ring several minutes. Top off the oil to the upper limit on and drain bolt and securely tighten the drain bolt. the dipstick. PAGE 44 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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120°F (50°C). CORRECT °F °F WATER TEMP WATER TEMP FULL PRESSURE Figure 42. Radiator Pressure Cap Removal Figure 44. Coolant Reserve Tank MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 45...
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(Figure 45) with 28 psi (193 kPa) or less of compressed air. Be careful to not damage the fins with the compressed air. Figure 45. Radiator Cleaning PAGE 46 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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ALWAYS check the battery for cracks or any other damage. If a white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 47...
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Place a DO NOT OPERATE tag over the ignition switch and disconnect the battery. The pressure reading on the pressure gauge MUST read zero before maintenance work or blockage removal is begun. PAGE 48 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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DO NOT mix hydraulic oil brands! This may impair lithium-based EP, Texaco Multifak 20, or Lubriplate quality. ED-2 type grease. NOTICE It is always best to grease fittings before and after use. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 49...
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LEAKING 4. When the box is clean, replace the drain plug, add new Figure 51. Wear Plate And Cutting Ring lubrication, and reinstall the top cover. PAGE 50 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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3. Install the wear plate and the five bolts. Torque all five bolts to 100 lbf·ft each. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 51...
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One piston should be in the fully discharged position at the end of the concrete cylinder. 7. Remove the three 3/8-16 × 3" bolts from the piston. Remove the front faceplate. PAGE 52 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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6. After extended storage, refer to the Maintenance steps listed above to ensure that the trailer is ready for towing. Figure 54. Manual Cylinder Jogging Switch MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 53...
5. Rotate the starwheel in the opposite direction until the wheel turns freely with a slight drag. 6. Replace the adjusting hole cover. PAGE 54 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Pay close attention to bolt length and grade. SPINDLE ALWAYS use the manufacturer’s recommended parts WASHER SPINDLE when replacing channel mounting hardware. Figure 59. Wheel Hub Components MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 55...
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(e.g. springs, torsion bars). Place jacks and jack stands inside of the perimeter strip on the supporting structure to which the axles are attached. PAGE 56 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
Allow plenty of room for passing. A rule of thumb is that • Tires are not visibly low on pressure. the passing distance with a trailer is 4 times the passing distance without the trailer. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 57...
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Be sure your hitch and tow vehicle are rated for the The trailer VIN tag contains the critical safetyinformation Gross Vehicle Weight Rating of your trailer. PAGE 58 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Also, before you start towing, adjust the mirrors so you can see the trailer as well as the area to the rear of it. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 59...
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ELECTRICAL CONNECTOR An Electrical Connector connects the light and brake systems on the trailer to the light and brake controls on the towing vehicle. PAGE 60 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Also, the ball size must be the same as the coupler size. If the hitch ball is too small, too large, is underrated, is loose MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 61...
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Raise the jackstand to a height where it will not interfere The bottom surface of the coupler must be above the top with the road. of the hitch ball. Use the tongue jackstand to support PAGE 62 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Replace the breakaway brake battery (if equipped) at enough slack to permit turning and to hold tongue intervals specifi ed by manufacturer. up, if the trailer comes loose. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 63...
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Wood or concrete blocks by the hitch. may also be used. Raise the jackstand to a height where it will not interfere with the road. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 65...
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VIN (Certifi cation) label at the left front of the trailer Improve fuel economy. (See Figure I). Increase the tire life. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 67...
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You may not fi nd this information on all tires because it is put in the tire under normal driving conditions. not required by law. PAGE 68 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Max. Load Single kg (lbs) at kPa (psi) Cold: This a damaged tire before towing the trailer. information indicates the maximum load and tire pressure when the tire is used as a single. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 69...
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Most trailer axles are built with sealed bearings that are not serviceable. Sealed bearings must be replaced as complete units. Figure L. Wheel Lug Nuts Tightening Sequence PAGE 70 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Lights and Signals Before each tow, check the trailer taillights, stoplights, turn signals and any clearance lights for proper operation. Figure M. Trailer to Tow Vehicle Wiring Diagram MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 71...
This mix is designed for pumping NOTE: Due to the availability of well-graded sand as shown in the above sieve analysis, this mix pumped very successfully. PAGE 72 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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APPENDIX — CONCRETE MIX INFORMATION A.S.T.M. STANDARD SPECIFICATION FOR GRADING AGGREGATE MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 73...
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Distribute rodding evenly over the entire cross section of this layer. Figure S. Slump Test (Measurement) PAGE 74 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
Check the charge on the battery. digital display, causing engine not to Check wiring connections and verify start. Wiring connection inside control box? power is reaching ignition switch. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 75...
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Inspect cylinder. Check values for cylinder rod side? contamination or faulty spring. Cylinders are not completely extended (short stroke). Hydraulic cylinder piston head seals Replace seals. leaking? PAGE 76 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
Breakaway cable system partially on cable until indicator bead touches activated? or rests against cable spring stop. This will fully release the frame brakes and prevent drag. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 79...
Once the active fault is corrected, after starting and stopping the engine three times the fault will clear on the fourth start. Historic faults will disappear after the 20th start. PAGE 82 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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Higher than Expected stage Intake Air Temperature Knock Manifold Absolute Pressure re-syncs re-synchronize Root Mean Square Revolutions Per Minute Suspect Parameter Number Throttle Position Sensor Torque Speed Control PAGE 86 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)
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(key-on/off). Note: It is recommended that this feature only be used for general sensor faults (high or low voltage) and some output drivers. Figure 61. Kubota WG3800 Power Derate 1 & 2 Graph MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 87...
BLUE BLUE BLUE PURPLE PURPLE PURPLE GREEN GREEN GREEN RESET VOLUME (+) NOTE: REFERENCE DISPLAY CARRIER BOARD PURPLE WIRE (COMMON) CONNECTED TO +12 VDC POWER BUS. MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22) — PAGE 91...
MALFUNCTION LAMP S R P N M L K J CAN BUS (-) OUTSIDE INSIDE FRONT VIEW ENGINE CAN BUS (+) CONTROL CONTROL CONNECTOR (16 PIN FEMALE) PAGE 92 — MAYCO LS300GK CONCRETE PUMP • OPERATION MANUAL — REV. #1 (10/14/22)