Volvo 240 1991 Owner's Manual
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Volvo 240 1991 Owner's Manual

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Volvo 1991 240 Model
Essential Information
Please take the time to fill out the forms on this page. When completed, these forms will provide
information essential to the proper servicing and ordering of parts for your Volvo.
Owner
Name _________
Address _______
City, State ____ Zip/Code _____
Tel. No ________
Notice:
Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the
certification labels attached to the door opening sheet metal and on the left wheel housing in the engine
compartment. For further information regarding these regulations, please contact your dealer.
Vehicle Information (see "Label information" section)
Vehicle License Number _____
Vehicle Identification Number (VIN) _____
Service Designation Number _____
Engine Designation _____ See "Specifications" section
Color Code _____
Upholstery _____
Tire designation _____ See "Tires" section
Vehicle Capacity _____
VOLVO NORTH AMERICA CORPORATION
Contents
file:///K|/ownersdocs/1991/1991_240/91240_00.htm (1 of 5)12/30/2006 8:57:08 AM
240 Owner's Manual
VOLVO
240
1991 Owner's Manual
U.S.A. & Canada

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Summary of Contents for Volvo 240 1991

  • Page 1 Tel. No ________ Notice: Your Volvo is designed to meet all applicable safety and emission standards, as evidenced by the certification labels attached to the door opening sheet metal and on the left wheel housing in the engine compartment. For further information regarding these regulations, please contact your dealer.
  • Page 2 2 This manual deals with the operation and care of your Volvo Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions, and maintenance requirements/ recommendations in this manual.
  • Page 3 Despite our strongest recommendations, and your best intentions, not wearing a seat belt is like believing "It'll never happen to me!". Volvo urges you and all adult occupants of your car to wear seat belts and ensure that children are properly restrained, using an infant, car or booster seat determined by age, weight and height.
  • Page 4 The double-sided tape on the back of the tag can be used to secure it safely. In the event the original keys are lost, duplicates may be ordered from your Volvo dealer. Number tag pg.
  • Page 5 Volvo 1991 240 Model Contents Top of Page file:///K|/ownersdocs/1991/1991_240/91240_00.htm (5 of 5)12/30/2006 8:57:08 AM...
  • Page 6 Volvo 1991 240 Model pg. 7 Before you drive pg. 8 Instruments and controls pg. 10 Instruments pg. 11 Warning lights pg. 12 Clock pg. 13 Oil pressure gauge, voltmeter pg. 14 Ignition switch, turn signals pg. 15 Lighting pg. 16 Windshield wipers, washer nozzles pg.
  • Page 7 Volvo 1991 240 Model pg. 52 Front seats pg. 8 Instruments and Controls pg. 9 Instruments and Controls pg. 23 1 Air louver pg. 17 pg. 24 2 Turn signals, cruise control pg. 15 3 Headlights, parking lights pg. 15 4 Instruments, lights pg.
  • Page 8 Volvo 1991 240 Model pg. 25 9 Radio location pg. 23 10 Air louver 11 Glove box pg. 23 12 Air louver pg. 93 13 Fuse box pg. 46 14 Hood release handle 15 Horn pg. 20 16 Cigarette lighter pg.
  • Page 9 Volvo 1991 240 Model A Clock B Direction indicator (green) C Speedometer In kilometers and miles per hour (U.S. models) In kilometers per hour (Canadian models) D Odometer Total reading in miles (U.S. models) Total reading in kilometers (Canadian models) E Temperature gauge The gauge pointer should remain inside the black range during normal operation.
  • Page 10 Volvo 1991 240 Model titled "Cooling system and coolant") Warning: allow engine to cool before adding fluid. Do not continue to drive the car with the pointer in the red zone. F Fuel gauge The fuel tank capacity is approx 60 liters = 15.8 US gals. See "Fuel requirements".
  • Page 11 Volvo 1991 240 Model Push in to reset O Trip odometer P High beam indicator (blue) Q Parking brake reminder light (red) R Brake failure warning light (red) S Bulb failure warning light (yellow) T Overdrive OFF indicator light (yellow)
  • Page 12 Reservoir empty: do NOT drive. Tow car to shop for check/repair of brake system. Reservoir not empty: proceed immediately and with caution to a Volvo dealer for an inspection of the brake system. file:///K|/ownersdocs/1991/1991_240/91240_01.htm (7 of 10)12/30/2006 8:57:08 AM...
  • Page 13 If the light comes on (or stays on after the vehicle has started), the SRS diagnostic system has detected a fault. Take the car to an authorized Volvo dealer for an inspection of the system. See the SRS section for more information.
  • Page 14 Volvo 1991 240 Model prevent the brakes from locking. The systems performs a self-diagnostic test when the vehicle is started and a slight vibration may be felt in the brake pedal at this time. The vibrations will stop when the test has been completed.
  • Page 15 Volvo 1991 240 Model the oil temperature and the viscosity of the oil. battery. While the car is being driven the pointer The gauge pointer must not go down to the red should be within the black field. field while driving.
  • Page 16 Volvo 1991 240 Model pg. 14 Starting (ignition) switch, Turn signals Starting (ignition) switch/steering wheel lock O Locked position: remove the key to lock the steering wheel. I Intermediate position: certain circuits (heater blower, cigarette lighter, accessories, etc.) on. II Drive position: key position when engine is running.
  • Page 17 Volvo 1991 240 Model Turn signals 1 Signal lever engaged for normal turns. Note: A defective turn signal bulb will cause turn signal indicator and remaining signal lights to flash more rapidly than normal. 2 Lane change position. In maneuvers such as lane changing, the driver can flash the turn signals by moving the turn signal lever to the first stop and holding it there.
  • Page 18 Volvo 1991 240 Model Rear fog light The rear fog lights are considerably brighter than the normal tail lights and should be used only when atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500 ft.
  • Page 19 Volvo 1991 240 Model side of the steering column towards the steering wheel. The parking lights can be used without switching on the starting (ignition) key. * Canadian models equipped with daytime running lights: Headlights and parking lights on when starting (ignition) switch is switched on.
  • Page 20 Volvo 1991 240 Model Wiper/washer 1 Intermittent wiper With switch in this position, the wipers will make a stroke approx. every seventh second. 2 "Single stroke" position Switch returns automatically when released. 3 Wipers, low speed 4 Wipers, high speed 5 Windshield wiper/washer The wiper will make 2-3 complete stroking cycles after the lever is released.
  • Page 21 Volvo 1991 240 Model Adjusting washer nozzles The fluid spray may be adjusted by carefully inserting a needle into the metal nozzle an rotating nozzle to desired position. pg. 17 Cruise Control Cruise Control (optional on certain models) The cruise control switches are located on the turn signal switch lever.
  • Page 22 Volvo 1991 240 Model 3. Depress SET SPEED switch (2). Operating brake pedal or clutch pedal (where applicable) This will automatically disengage the cruise control. Previously selected cruise speed is retained in the memory and by momentarily setting the switch to RESUME position that speed will be re-engaged.
  • Page 23 Volvo 1991 240 Model pg. 18 Washer fluid reservoir, Rear window demister, Hazard warning flasher Washer fluid reservoir The washer fluid reservoir for the windshield and tailgate washer (wagon) is located in the engine compartment and holds approx. 0.8 US gals = 3.2 liters.
  • Page 24 Volvo 1991 240 Model Do not place items against the inner surface of the rear window that may damage the printed circuit. Do not scrape the inner surface of the rear window glass with a hard object or use an abrasive window cleaner, otherwise damage to the printed circuit will occur.
  • Page 25 Volvo 1991 240 Model Seat heaters The front seats are equipped with electrically-heated backrests and seat cushions. The switches engage the heating which then is thermostatically controlled. It switches on automatically when the temperature drops below 60°F (15°C) and switches off at approx. 95°F (35°C).
  • Page 26 Volvo 1991 240 Model Rear seat ash tray To remove the ash trays depress the center spring and remove. pg. 21 Electrically-operated windows Electrically-operated windows (standard on certain models) The electrically-operated windows are controlled by switches set in the door arm rests. All the windows can be controlled from the driver's arm rest as shown in the above illustration.
  • Page 27 Volvo 1991 240 Model Warning: Remove the starting (ignition) key from the car when children are left alone in the car. Cut-out switch for rear-door electrically-operated windows If the car is equipped with rear-door power windows, this function can be disabled by a switch located on the driver's door armrest.
  • Page 28 Volvo 1991 240 Model pg. 22 Heating and ventilation Heating system 1 TEMP Left = cool Right = warm FLOOR Out = no air to floor In = full flow of air to front and rear floor Defrost Out = low volume air flow to defroster...
  • Page 29 Volvo 1991 240 Model Blower motor Has 4 speeds and is shut completely off when the knob is turned to the left. 6 Air louvers - dash The air flow through the louvers is decreased when the (2) and/or (3) controls are depressed.
  • Page 30 Volvo 1991 240 Model temperatures above +23°F (-5°C). Air louvers - dash A Closed B Open C Directing air flow horizontally D Directing air flow vertically pg. 24 Air conditioning Air conditioning (standard on certain models) How to use the air conditioner:...
  • Page 31 If your car is equipped with an air conditioner, the system contains CFS-12, a type of Freon. CFC=12 is a gas which affects the ozone layer of the earth's atmosphere. Let your Volvo dealer check your air conditioner system regularly for leakage.
  • Page 32 Volvo 1991 240 Model Contents Top of Page file:///K|/ownersdocs/1991/1991_240/91240_04.htm (5 of 5)12/30/2006 8:57:10 AM...
  • Page 33 Volvo 1991 240 Model pg. 25 The following pages describes the use of your TD-613 Tuner deck. 6. Autostore 7. Display On/off (turn) 8. Preset buttons Volume (turn) 9. Cassette eject Balance left/right (push- 10. Cassette slot turn) Fader front/rear (pull-turn) 2.
  • Page 34 Volvo 1991 240 Model Anti-theft code The radio features anti-theft circuitry. If the set is removed from the vehicle or if the battery power is disconnected, a special code must be entered to enable operation of the set. Ask your dealer for the correct code.
  • Page 35 Volvo 1991 240 Model On/off switch and volume control Turn the button clockwise to switch on and to increase volume. Waveband selector The desired waveband is set by pressing the button. The frequency and waveband is shown on the file:///K|/ownersdocs/1991/1991_240/91240_05.htm (3 of 18)12/30/2006 8:57:10 AM...

  • Page 36: Manual Tuning

    Volvo 1991 240 Model display. NOTE! There are two U (FM) wavebands. This makes it possible to store more U (FM) stations in memory. Manual tuning Press the left side of the button to tune down and the right side to tune up.
  • Page 37 Volvo 1991 240 Model Automatic programming (autostore) This function works on the U (FM) and M (AM) wavebands and has 8 memories in autostore mode on each waveband. 1 Press and hold the "AUT" button until "a" is displayed. A maximum of 8 strong stations on the selected waveband is automatically stored in the autostore memory.
  • Page 38 Volvo 1991 240 Model Preset buttons To program a frequency, depress the preset button. The preset button number and frequency will be displayed. Preset programming 1 Tune in to desired frequency. file:///K|/ownersdocs/1991/1991_240/91240_05.htm (6 of 18)12/30/2006 8:57:10 AM...
  • Page 39 Volvo 1991 240 Model 2 Depress a preset button. The audio cuts out. Keep the button depressed until the audio comes on (approx. 2 sec.). 3 The frequency is now stored on this preset button. pg. 29 Radio Display The display shows the selected waveband, preset number, frequency and ST (stereo).

  • Page 40: Balance Control

    Volvo 1991 240 Model Balance control Push in the knob and turn it to the left or right to adjust left/right speaker balance. Fader control Pull out the knob and turn it to the left or right to adjust front/rear speaker balance.

  • Page 41: Bass Control

    Volvo 1991 240 Model pg. 30 Radio Bass control Adjust the bass by moving the control up or down. Treble control file:///K|/ownersdocs/1991/1991_240/91240_05.htm (9 of 18)12/30/2006 8:57:10 AM...
  • Page 42 Volvo 1991 240 Model Adjust the treble by moving the control up or down. pg. 31 Cassette deck Cassette slot The cassette is inserted with the roll of tape to the right-hand side. When the cassette is inserted, the radio is automatically disengaged.

  • Page 43: Reversing The Tape

    Volvo 1991 240 Model Reversing the tape Depress both buttons to play the other side of the tape. The arrows in the display indicate the direction of the tape. Fast winding file:///K|/ownersdocs/1991/1991_240/91240_05.htm (11 of 18)12/30/2006 8:57:10 AM...
  • Page 44 Volvo 1991 240 Model Press either of these buttons (see arrows for direction) for fast winding. Depress fully to lock the button. Press the opposite button to stop fast winding. pg. 32 Cassette deck Cassette eject If the button is pressed the tape will stop and the cassette will be ejected.
  • Page 45 Volvo 1991 240 Model Sending signals The U (FM) waves do not follow the earth's surface, nor do they bounce off the atmosphere. For this reason their range is limited. The M, L (AM) waves follow the earth's surface and reflect against the atmosphere. This gives them a wide range.
  • Page 46 Volvo 1991 240 Model Because of the limited range of the U (FM) senders and the fact that these waves are very reflective this problem usually occurs with U (FM) reception. If the sender is blocked by buildings or mountains distortion can result.

  • Page 47: Cross Modulation

    Volvo 1991 240 Model Cross modulation If you listen to a weak station in the vicinity of a stronger one both stations may be received simultaneously. U-(FM) - reasons for distortion file:///K|/ownersdocs/1991/1991_240/91240_05.htm (15 of 18)12/30/2006 8:57:10 AM...
  • Page 48 Reception conditions are not always optimum and this is, of course, beyond our control. However, we have endeavored to make the Volvo Car Radio of a quality so that you can enjoy the best possible reception no matter what the reception conditions may be.
  • Page 49 Lower and raise the antenna 4-6 times. Make sure it's dry and free from dirt/lubricating oil. pg. 36 Technical specifications Cassettes Store cassettes in their cases or in Volvo's special cassette compartment, available as a genuine Volvo accessory. Do not touch the tape surface with your fingers.
  • Page 50 Volvo 1991 240 Model Electronic suppression device Frequency range: TD-613 FM 87.9 - 107.9 MHz AM 530 - 1700 kHz Sensitivity: U (FM) 1.5µV M (AM) 6.5µV L 30µV Cassette deck 4-track, 2-channel stereo Tape speed: 4.76 cm/sec. Pinch-off Contents Top of Page file:///K|/ownersdocs/1991/1991_240/91240_05.htm (18 of 18)12/30/2006 8:57:10 AM...
  • Page 51 If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Volvo Cars of North America.
  • Page 52 Volvo 1991 240 Model Safety is the cornerstone of Volvo. Our concern dates back to 1927 when the first Volvos rolled off the production line. 3 point seatbelts, safety cages, and crumple zones were designed into Volvo cars long before it was fashionable or required by government regulation.
  • Page 53 A specially designed and tested safety cushion for this purpose can be obtained from your Volvo dealer. If necessary, an extra seat is available for use in the luggage compartment of station wagon models. This seat is designed for two children, each up to 80 lbs.
  • Page 54 Volvo 1991 240 Model Remove the plastic screw covering the anchorage point you want to use. This can be done with a suitable coin. The screw is removed counterclockwise. Place the top tether anchorage plate as shown in the illustration. Using the 5/16 UNC bolt, tighten securely, to 16±2.5 ft.
  • Page 55 Volvo 1991 240 Model Seat belts, retractable Always fasten the seat belts before you drive or ride. Two lights will be illuminated for 4-8 seconds after the starting (ignition) key is turned to driving position. One light is located in the instrument cluster and one in the console between the front seats.
  • Page 56 Volvo 1991 240 Model pg. 41 Seat belts Seat belts, manually adjustable The center rear seat belt is manually adjustable. It should always be adjusted to fit snugly across the lap. The lap belt should sit low under abdomen During pregnancy Pregnant women should always wear seat belts.
  • Page 57 As an enhancement to the three-point seat belt system, your Volvo is equipped with a Supplemental Restraint System (SRS). The Volvo SRS consists of a drivers side air bag with a driver's side knee bolster. The system is designed to supplement the protection provided by the three-point seat belt system.
  • Page 58 When installing any accessories make sure that the SRS system is not damaged. Do not attempt to service any component of the SRS yourself. Attempting to do so may result in serious personal injury. If a problem arises, take your car to the nearest authorized Volvo Dealer for inspection as soon as possible.
  • Page 59 WARNING! If the SRS warning light stays on after the engine has started or if it comes on while you are driving, drive the car to the nearest authorized Volvo Dealer for inspection as soon as possible. ATTENTION! SRS VEHICLE! THIS CAR IS EQUIPPED WITH A SUPPLEMENTAL RESTRAINT SYSTEM.
  • Page 60 (wiring, connectors, etc.) should also be inspected at this time. This service must be performed by an authorized Volvo dealer. Should you have any questions about the SRS system, please contact your authorized Volvo Dealer or the Consumer Affairs Department: In the U.S.A.
  • Page 61 Volvo 1991 240 Model pg. 44 Doors and locks, Child safety lock Unlocking front doors Both front doors can be unlocked by using the starting (ignition) key. Turning the key 1/4 turn counter- clockwise (right door: clockwise) lifts the lock buttons on the window ledge and the door can be opened by pulling the handle.
  • Page 62 Volvo 1991 240 Model The lock buttons should not be In the down (locked) position during driving. In case of an accident, this may hinder rapid access to the occupants of the vehicle. Child safety locks The buttons are located on the rear door jambs.
  • Page 63 Volvo 1991 240 Model Trunk lid The trunk lock is incorporated in the central locking system. This means that you can either lock or unlock the trunk by means of the drivers door lock. You can also operate the trunk lock directly with the owner's key even if the vehicle is centrally locked.
  • Page 64 Volvo 1991 240 Model Withdraw key in vertical position Trunk light A Light always off. B Light on when trunk lid is open. pg. 46 Hood, Long load storage To open the hood: Pull the release handle (located under the left side of the dash).
  • Page 65 Volvo 1991 240 Model Long load storage (except wagon) A flap in the rear seat makes it possible to carry "long loads" such as skis, etc. WARNING! When braking rapidly the load could be displaced and cause injury to occupants. Sharp edges on the load should be covered for protection.
  • Page 66 Volvo 1991 240 Model WARNING! Take care when loading/unloading the vehicle. Always turn off the engine and apply the parking brake. Place automatic transmission gear shift selector in position P (Park). This will prevent accidental movement of the gear shift selector to position D (Drive).

  • Page 67: Interior Light

    Volvo 1991 240 Model B Adjustment sideways Power mirrors (accessory) A Adjustment up/down B Adjustment sideways Avoid using ice scrapers made of metal as they can easily scratch the mirror surface. WARNING! The mirrors should always be adjusted before driving. Objects seen in the wide angle right side view mirror are closer than they appear to be.
  • Page 68 Volvo 1991 240 Model 1 Light always on. 2 Light always off. 3 Light is on when either of the front or rear doors are opened. The wagon model has a slightly different kind of interior lamp housing. On certain models a time delay device illuminates the interior light for approx. 15 seconds after closing the driver's door.
  • Page 69 Volvo 1991 240 Model The fuel tank cap is located behind the door on the right rear fender. Open cap slowly during hot weather. When filling, position the cap in the special bracket on the door. After filling the tank, install the cap and turn until a "click" is heard.
  • Page 70 Volvo 1991 240 Model pg. 49 Rear seat (wagon) Folding rear seat Depress either lever located at the front bottom edge of the rear seat cushion (right or left side). Tilt the seat towards the front seat. Note: It may be necessary to move front seats forward or raise the seat backs slightly to allow rear seat to fold down.
  • Page 71 Volvo 1991 240 Model Warning: When returning the rear seat to its normal position make sure the latches are securely locked and the seat belts are easily accessible for use Removing seat cushion The seat cushion can be easily removed to provide a slightly larger cargo storage area. To remove, lift the seat cushion out of the hinges.
  • Page 72 Volvo 1991 240 Model To open from the outside Depress the release button located under the tailgate handle. To open from the inside Pull out the T-handle located at the bottom of the tailgate. file:///K|/ownersdocs/1991/1991_240/91240_08.htm (3 of 8)12/30/2006 8:57:12 AM...
  • Page 73 Volvo 1991 240 Model Safety catch A The lid cannot be opened from the inside. B The lock functions normally. pg. 51 Cargo compartment (wagon) Spare wheel, jack The spare wheel and jack are stored under the hatch to the left in the cargo compartment. Loosen the two clips 1/4 turn and lift off the hatch.
  • Page 74 Volvo 1991 240 Model WARNING! Unless the station wagon is equipped with a cargo compartment seat (Volvo accessory), occupants should not ride in this section of the car. Concealed storage space There are two concealed storage areas under the cargo compartment floor.
  • Page 75 Volvo 1991 240 Model Six eyelets are provided in the cargo compartment for anchoring cargo. Two eyelets are accessible when the seat back is folded forward. Note: The eyelets are not to be used as occupant restraints. WARNING! Luggage or other cargo should not be stowed higher than the seat backs. All items should be secured in place.
  • Page 76 Volvo 1991 240 Model Note: Do not attempt to raise seat height while seated. Horizontal seat adjustment Pull control upward, then slide seat forward or rearward to desired position. Make sure that the seat is properly secured when you release the control.
  • Page 77 Volvo 1991 240 Model Contents Top of Page file:///K|/ownersdocs/1991/1991_240/91240_08.htm (8 of 8)12/30/2006 8:57:12 AM...
  • Page 78 Volvo 1991 240 Model pg. 53 Operating the car pg. 54 Service inspection pg. 54 Break-in period pg. 55 Driving economy, shift indicator light pg. 56 Starting the engine pg. 57 Manual transmission pg. 58 Automatic transmission pg. 61 Emergency towing, towing information pg.
  • Page 79 Volvo 1991 240 Model (80 km/h) gear (110 km/ gear (130 km/ gear 600 - 1,200 miles (1,000 - 2,000 km) 1st gear 25 mph (40 km/h) 2nd gear 40 mph (65 km/h) 3rd gear 60 mph (100 km/h) 4th gear...
  • Page 80 600 - 1,200 mile maintenance service To ensure proper operation the car should be taken to a Volvo dealer between the first 600 - 1,200 miles (1,000 - 2,000 km) for a maintenance service. The oil in the engine, manual transmission and rear axle will then be changed.
  • Page 81 (manual transmission models only) The Volvo shift indicator light (S.I.L.) is a device designed to help you get even better gas mileage from your Volvo car. Studies have shown that the best fuel economy is obtained by shifting gears at low engine rpm and high relative engine load.
  • Page 82 Volvo 1991 240 Model Note: Remove foot completely from the clutch pedal after each gear change when programming the control unit. Contents Top of Page file:///K|/ownersdocs/1991/1991_240/91240_09.htm (5 of 5)12/30/2006 8:57:13 AM...
  • Page 83 Volvo 1991 240 Model pg. 56 Starting the engine To start the engine: 1 Enter the car and check that the seat is adjusted properly. Make sure that the brake (and clutch) pedal can be depressed completely. Move the seat closer if necessary.
  • Page 84 Volvo 1991 240 Model pg. 57 Manual transmission 5-speed manual transmission Depress the clutch pedal fully when changing gears. Remove the foot from the clutch pedal after every gear shift. See "Shift indicator light" section for more information on economical use of the manual transmission.
  • Page 85 Volvo 1991 240 Model Shift positions P park D drive R reverse 2 intermediate N neutral 1 low The gear selector can be moved freely between D and 2. Selections of other positions are obtained by depressing the selector knob prior to moving the selector.
  • Page 86 Volvo 1991 240 Model D Drive D is the normal driving position. Upshift and downshift of the forward gears occurs automatically and is governed by acceleration and vehicle speed. 2 Intermediate position Upshift and downshift of first two gears (low and intermediate) occurs automatically.
  • Page 87 Volvo 1991 240 Model Button on gear selector knob and indicator light symbol. Disengaging 4th gear The transmission will engage 4th gear automatically after upshifting through first, second and third gears unless the disengagement button on the side of the gear knob is pushed.
  • Page 88 Volvo 1991 240 Model Automatic down-shift to a lower gear is achieved by depressing the throttle pedal fully and briskly. An up-shift will be achieved when approaching the top speed for a particular gear or by releasing the throttle pedal slightly.
  • Page 89 Volvo 1991 240 Model Contents Top of Page file:///K|/ownersdocs/1991/1991_240/91240_10.htm (7 of 7)12/30/2006 8:57:13 AM...
  • Page 90 Volvo 1991 240 Model pg. 61 Emergency towing (pulling) Front eyelet Rear eyelet Precautionary steps to observe when towing Please check with state and local authorities before attempting this type of towing as vehicles being towed are subject to regulations regarding maximum towing speed, length and type of towing device, lighting, etc.
  • Page 91 When preparing for trailer hauling, observe the following: Use a trailer hitch which meets Federal Safety Standards for rear end collisions (FMVSS 301-75). For trailer weights exceeding 2,000 lbs (908 kgs) use only a trailer hitch offered as a Genuine Volvo Accessory.
  • Page 92 WARNING! Never connect a trailer's hydraulic-brake system directly to the vehicle brake system, nor a trailer's lighting system directly to the vehicle lighting system. Consult your nearest authorized Volvo dealer for correct installation. Trailer hauling does not normally present any particular problems, but take into consideration: Recommended hitch tongue load is 110 lbs (50 kgs) for trailer weights below 2,650 lbs (1,200 kgs) and 143-154 lbs (65-70 kgs) for trailer weights above 2,650 lbs (1,200 kgs).
  • Page 93 When driving with heavy trailers, it is recommended that an additional oil cooler be installed. This applies especially when driving under severe conditions e.g. mountain driving or prolonged driving at high speeds without breaks. The additional oil cooler is available as a genuine Volvo accessory. Regarding oil change, see section titled "Transmission oil".
  • Page 94 Reservoir empty: do NOT drive. Tow car to shop for check/repair of brake system. Reservoir not empty: proceed immediately and with caution to a Volvo dealer for an inspection of the brake system. Severe strain on the brake system The brakes will be subject to severe strain when driving in mountains or hilly areas.
  • Page 95 Volvo 1991 240 Model Catalytic Converter Cautions Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or ignition systems, may cause unusually high converter temperatures. Do not continue to operate your vehicle it you detect engine misfire, noticeable loss of power or other unusual operating conditions, such as engine overheating or backfiring.
  • Page 96 Volvo 1991 240 Model CAUTION: Unleaded fuel is required for cars with catalytic converter. A label on the instrument panel and rear fender, near the filler inlet, will remind owners and filling station attendants of this requirement. Important! It is unlawful to dispense leaded fuel into any vehicle labeled "unleaded gasoline only".
  • Page 97 Volvo 1991 240 Model pg. 65 Service and maintenance pg. 67 Maintenance services pg. 68 Service requirements pg. 70 Engine B230F pg. 71 Fuel requirements pg. 73 Engine fluids pg. 74 Engine oil, Oil/oil filter change interval pg. 75 Cooling system pg.
  • Page 98 Your Volvo has passed two major inspections before it was delivered to you, according to Volvo specifications. When driven 600 - 1,200 miles (1,000 2,000 km), your car should be brought to the Volvo dealer for a maintenance service. Engine, manual transmission and rear axle oils, will be changed at this time.
  • Page 99 You will be required to pay for labor and material used. Refer to your "Warranties and Maintenance Records Manual" for further details. In accordance with Federal Regulations, your Volvo is warranted to meet certain Emission Performance Standards. Refer to your Warranty Information Manual for detailed information concerning:...
  • Page 100 Volvo 1991 240 Model EMISSIONS SYSTEM MAINTENANCE Engine oil and oil filter Engine drive belts Valve clearance Timing belt Air cleaner filter Spark plugs Manual transmission Automatic transmission oil Rear axle oil 1) See section "Engine Oil" for detailed information.
  • Page 101 Volvo 1991 240 Model 600- Maintenance 1,200 5,000 10,000 15,000 20,000 25,000 30,000 35,000 40,000 45,000 50,000 55,000 60,000 operation Miles (1,000- (8,000) (16,000) (24,000) (32,000) (40,000) (48,000) (56,000) (64,000) (72,000) (80,000) (88,000) (96,000) (km) 2,000) MISCELLANEOUS MAINTENANCE ENGINE Engine coolant...
  • Page 102 Volvo 1991 240 Model Tire wear (align front end if needed) Check power steering fluid level BODY Trunk, hood hinges and latches 1) For services beyond 60,000 miles (96,000 km), consult your "Maintenance Service Chart". Contents Top of Page file:///K|/ownersdocs/1991/1991_240/91240_12.htm (6 of 6)12/30/2006 8:57:15 AM...
  • Page 103 Volvo 1991 240 Model pg. 70 Servicing Engine The following items should be checked weekly by the owner. (This only takes a few moments.) on page Description pg. 73 Engine oil level pg. 84 Brake fluid pg. 86 Radiator coolant level pg.
  • Page 104 71 Fuel requirements, Refueling Unleaded Fuel Each Volvo has a catalytic converter and must use only unleaded gasoline (as specified on the instrument panel and by a label near the filter inlet). U.S. and Canadian regulations require that pumps delivering unleaded gasoline be labeled "UNLEADED".
  • Page 105 To meet seasonal air quality restrictions, some states require the use of "oxygenated" fuel in certain areas. Volvo allows the use of following "oxygenated fuels; however, the octane ratings listed on this page must still be met. Alcohol - Ethanol Fuels containing up to 10% ethanol by volume may be used.

  • Page 106: Protect The Environment

    Volvo dealer. If you change the engine oil and filter yourself, your Volvo dealer can assist you in disposing of the used oil. Engine oil can be harmful to your skin -- gloves should be worn when performing this work.
  • Page 107 Volvo 1991 240 Model pg. 73 Engine fluids Checking oil level The oil level should be checked each time the fuel tank is refilled. Be sure the oil level is maintained between the upper and lower marks on the dipstick. Low oil level can cause internal damage to the engine and overfilling can result in high oil consumption.
  • Page 108 Volvo 1991 240 Model Maintain fluid level between MAX and MIN marks on expansion tank. Mixture of 50 percent Volvo antifreeze type C (blue-green) or similar and 50 percent water should be used. See "Coolant" section. Brake fluid Without removing the cap, check that the level is above the MIN mark. Brake fluid DOT 4. See "Brake fluid"...
  • Page 109 * Oils with designations SG-CD comply with these requirements Viscosity (stable ambient temperatures): Volvo recommends the use of energy-conserving oils. Look for the API label. Synthetic or semisynthetic oils may be used if their specifications comply with the oil quality requirements.

  • Page 110: Every 3 Months

    Note: SAE 15W/40 must not be used at low ambient temperatures; see viscosity chart. Volvo recommends the use of oils with the American Petroleum Institute (API) label. This label certifies that the oil conforms to the applicable standards and specifications of the API.
  • Page 111 Volvo 1991 240 Model Changing coolant Every two years or 30,000 miles (48,000 km) the cooling system should be drained, flushed and refilled. Remove the expansion tank cap. Open the drain cock on right side of the engine block and disconnect the lower radiator hose.

  • Page 112: Drive Belts

    Volvo 1991 240 Model Drive belts The belt tension can be checked by depressing the fan belt at a point midway between the alternator and fan pulleys as illustrated. It should be possible to press down the belt about 1/4" - 3/8" (5-10 mm). This also applies to other drive belts on the engine.
  • Page 113 Volvo 1991 240 Model pg. 76 Service requirements Engine Mechanical Components Torque manifold nuts The manifold nuts should be torqued at the 600-1,200 mile (1,000-2,000 km) inspection. A loose manifold could alter air/fuel ratio and cause an increase in emission and/or poor driveability.
  • Page 114 Volvo 1991 240 Model The fuel injection system is all-electronic and is microprocessor controlled. It can continually compensate for variations in engine load, speed and temperature to give the best economy and power. The most unique feature of the system is the air mass meter which measures the mass of the inducted air instead of the volume.
  • Page 115 The filter cannot be cleaned and should always be replaced with a new one. Checking and adjusting idle speed Your Volvo is equipped with an electronically controlled idle speed system that requires no period checking or adjustment. Lamda-sond (oxygen sensor) system This is an emission control system designed to reduce emissions and improve fuel economy.
  • Page 116 Volvo 1991 240 Model On the B230F engines, the oxygen sensor (Lambda-sond) is electrically heated. The use of a PTC (Positive Temperature Coefficient) element to heat the Lambda-sond ensures a shorter warm up time and continuous operation at its working temperature.
  • Page 117 Volvo 1991 240 Model B230F 1. PCV nipple 2. Flame Guard 3. Oil trap PCV system, B230F engine The PCV nipple in the intake manifold should be cleaned after 60,000 miles (96,000 km). pg. 81 Servicing Engine Evaporative Emissions Evaporative control systems Vehicles intended for the North American market are equipped with a fuel vapor evaporative control file:///K|/ownersdocs/1991/1991_240/91240_15.htm (5 of 6)12/30/2006 8:57:16 AM...
  • Page 118 Volvo 1991 240 Model system, which prevents gasoline fumes from being released into the atmosphere. The system is comprised of an expansion chamber in the fuel tank, a roll-over valve on the cross member in front of the fuel tank, and a charcoal canister with built-in vacuum valve. The components are interconnected by hoses which channel fuel vapor from the gas tank to the charcoal filter where they are stored until the engine is started and then drawn into the engine fuel induction system.
  • Page 119 Volvo 1991 240 Model pg. 82 Manual transmission Manual transmission with overdrive, M47 II Capacity: 1.6 US qts 1.5 liters. Fluid type: Automatic Transmission Fluid Type F Replace: at 600-1,200 mile (1,000-2,000 km) service only. The oil level should be up to the level/filler plug.
  • Page 120 Volvo 1991 240 Model Automatic transmission Capacity: 7.8 US qts (7.4 liters) Fluid type: Automatic Transmission Fluid type Dexron II D. Replace: every 20,000 miles (32,000 km). A Cold transmission: oil temperature = + 105°F ( + 40°C) . This is a normal temperature for the transmission after idling for about 10 minutes.
  • Page 121 Rear axle oil Capacity: 1031 1.7 US qts = 1.6 liters Fluid type: API GL-5 (MIL-L-2105 B or C) or Volvo Rear Axle Oil 1161329 Viscosity: SAE 90 or 80W / 90 Replace: at 600 - 1,200 mile (1,000 - 2,000 km) service only.
  • Page 122 Volvo 1991 240 Model Power steering fluid Capacity: 0.8 US qts = 0.75 1iters Fluid type: ATF type F only Replace: no fluid change required. The dipstick is attached to the cap. Fluid level should be between MIN and MAX marks. Add fluid when the level is at the ADD mark.
  • Page 123 85 Body Lubrication Chassis maintenance To simplify maintenance, your Volvo has been equipped with ball joints steering rods and propeller shafts that do not require regular lubrication Points that normally require lubricating have been packed with very durable grease at the factory and then carefully sealed, eliminating the need for subsequent lubrication.
  • Page 124 Volvo 1991 240 Model Door hinges (lower) and door stop A grease B oil No. Lubricating point Lubricant 1 Trunk lid lock keyhole Low temperature grease 2 Trunk lid hinges Oil 3 Door lock keyhole outer sliding surfaces Oil 4 Sunroof wind deflector Oil...
  • Page 125 Top up with coolant by filling the expansion tank when level is at the "Min" mark. Use a mixture of 50 percent Volvo Type C coolant and 50 percent water all the year round. Top up to the "Max" mark.
  • Page 126 Volvo 1991 240 Model Note: Do not add water only. Water by itself reduces the rust protective and anti-freeze qualities of the coolant and has a lower boiling point. It can also cause damage to the cooling system if it should freeze.
  • Page 127 Volvo 1991 240 Model cleaned and properly tightened. 5 If any electrical welding work is performed on the vehicle, the ground lead and all the connecting cables of the alternator must be disconnected and the welder wires placed as near the welding point as possible.
  • Page 128 Volvo 1991 240 Model WARNING! Failure to follow the instructions for jump starting can lead to personal injury Contents Top of Page file:///K|/ownersdocs/1991/1991_240/91240_16.htm (10 of 10)12/30/2006 8:57:17 AM...
  • Page 129 Volvo 1991 240 Model pg. 88 Replacing bulbs Replacing bulbs The replacement of bulbs in the various lighting units is shown on the following pages. Make sure when installing bulbs, that the guide pin on the socket fits into its corresponding recess.
  • Page 130 Volvo 1991 240 Model Front light bulbs Loosen the Phillips screws and remove the lens. The bulbs can now be removed by pressing them inwards and turning them slightly counterclockwise. When re-installing lens, check that the gasket is in position.
  • Page 131 Volvo 1991 240 Model All tail lamp bulbs are replaced from inside of trunk. 1 Unscrew and remove tail lamp inside cover. Note that inside cover is hooked at the upper edge. Lift the lower end out up and unhook upper edge.
  • Page 132 Loosen the clip and move panel aside (see illustration). The procedure for changing a bulb is basically the same as for other models. When re-installing, hold the bulb holder with the word "Volvo" turned towards the center of the car. file:///K|/ownersdocs/1991/1991_240/91240_17.htm (4 of 10)12/30/2006 8:57:18 AM...

  • Page 133: Brake Light/Tail Light

    Volvo 1991 240 Model Power US Bulb Bulbs CP W Socket 1 Rear fog light Ba 15s 1156 (Driver side only) 2 Back-up light Ba 15s 1156 3 Rear turn signal Ba 15s 1156 4 Brake light/tail 32/3 21/5 1157 light file:///K|/ownersdocs/1991/1991_240/91240_17.htm (5 of 10)12/30/2006 8:57:18 AM...
  • Page 134 Volvo 1991 240 Model License plate light, sedan model Slide the bulb housing backwards until it is released from the front edge. Pull out the lamp housing and replace the bulb. Insert the front edge of the lamp housing and press up the rear edge by hand.
  • Page 135 Volvo 1991 240 Model Removing cover on sedans Removing cover on wagons High-mounted stop light On sedans (top), use screwdriver to depress catch then pull plastic cover up and away from the light assembly. On wagons (bottom). depress the marked areas on the side of the housing and pull it away from the light assembly.
  • Page 136 Volvo 1991 240 Model pg. 92 Replacing bulbs Interior light Insert a screwdriver through the opening in the right side of the housing and depress the catch tab. Pull out the housing assembly and replace the bulb. Bulb Power Socket Interior light 10 W S 8.5 - 8...
  • Page 137 Bulb Power Socket Trunk light 15 W S 8.5 - 8 Instrument and heater control lighting Due to the location of these bulbs their replacement should be carried out by a Volvo dealer. pg. 93 Fuses Replacing fuses The fuse box is positioned in front of the left front door pillar. When replacing fuses, check that the correct amperage is used.
  • Page 138 Volvo 1991 240 Model Warning: Turn starting (ignition) switch OFF before replacing fuses. Excessive heat may be created by a short circuit. Care must be exercised while replacing blown fuses. Some of the equipment listed below is optional Refer to the fuse location chart at fuse box for fuses specific to your car.
  • Page 139 Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side of the right front door. This label lists both tire and vehicle design limits.
  • Page 140 Volvo 1991 240 Model The tire pressure label is located on the rear facing side of the right front door. See section titled ''Specifications'' and Consumer Information Booklet for complete tire pressure information. Wear indicator The tires have a so-called "wear indicator in the form of a number of narrow strips running across or parallel to the tread.
  • Page 141 Recommended tire pressures (see decal) should be maintained irrespective of which position on the car the Special Spare tire is used on. In the event of damage to this tire a new one can be purchased from your Volvo dealer. WARNING! Current legislation prohibits the use of this tire other than as a temporary replacement for a punctured tire.

  • Page 142: Wheel Changing

    Volvo 1991 240 Model pg. 96 Wheel changing Accessory wheel Wheel cap removal (accessory wheel) file:///K|/ownersdocs/1991/1991_240/91240_18.htm (4 of 7)12/30/2006 8:57:18 AM...
  • Page 143 Volvo 1991 240 Model Changing a wheel Spare wheel, jack and tool kit are stowed in the trunk compartment. Make sure that the spare wheel is secured. Before ra sing the car with the jack be sure it is on firm and level ground.
  • Page 144 Volvo 1991 240 Model Installation Clean the contact surfaces on the wheel and hub. Lift the wheel and place it on the hub. Make sure that you align the wheel with the guide stud on the wheel hub prior to installation. Install the wheel nuts clockwise and tighten lightly.
  • Page 145 Volvo 1991 240 Model WARNING! The jack's hook must engage the pin in the jack attachment (A). The car's weight must not rest on the jack's hook (B). Never crawl under a car supported by a jack. Use the jack intended for the car when replacing a wheel.
  • Page 146 Volvo 1991 240 Model pg. 98 Replacing wiper blades, Washing Replacing wiper blades Lift the wiper arm off the windshield and hold blade at right angles to arm. Pinch the end of the plastic clip located at the back of the arm.
  • Page 147 Volvo 1991 240 Model Power radio antenna (optional) must be dried after washing. During high pressure washing the spray mouthpiece must never be closer to the vehicle than 10 cm. Do not spray into the locks. CAUTION: It is particularly important to wash the car frequently in the winter time, to prevent corrosion, when salt has been used on the roads.
  • Page 148 Cleaning the upholstery Volvo recommends the use of Volvo approved cleaning products which are available at your authorized Volvo dealer. The fabric can be cleaned with soapy water or a detergent. For more difficult spots caused by oil, ice cream, shoe polish, grease, etc., use a stain remover.
  • Page 149 Spots on textile mats can be removed with a mild detergent. Anti-rust treatment Your Volvo has been rust protected at the factory. On external surfaces a heavy coat of wear resistant material has been used, while on the internal surfaces a lighter rust inhibitor is used.
  • Page 150 Volvo 1991 240 Model Masking tape Note: When touching-up the car, it should be clean and dry. The surface temperature should be above 60 ° F (+15 ° C). Scars on the surface If the stone chip has not penetrated down to the metal and an undamaged layer of paint remains, the touch-up paint can be applied as soon as the spot has been cleaned.
  • Page 151 Volvo 1991 240 Model pg. 101 Paint touch-up 3 If there is a longer scratch, you may want to mask to protect surrounding paint. Touching-up damaged paint on fender edges and sills Material: Primer-spray can Paint-spray can Masking tape Note: When touching-up the car, it should be clean and dry. The surface temperature should be above 60 °...
  • Page 152 Volvo 1991 240 Model 2 Move the spray can slowly and regularly from side to side, about 8-12 inches (20-30 cm) from the surface. WARNING! Spray painting should be done in a well ventilated and dust-free area. 3 When the primer has dried, apply the surface enamel in the same way. Spray on several times and allow the paint to dry a minute or so between each application.
  • Page 153 103 Long distance trips, Cold weather Prior to a long distance trip Have your car checked at a Volvo dealer. Preventive maintenance will help to ensure a trouble free trip. Remember to take along a Volvo dealer directory. The main items to check are listed below: 1.
  • Page 154 See section "Engine oil" for more information. Doors Use Volvo Teflon lock spray or grease in the locks. They can be purchased from your Volvo dealer. Note: Avoid the use of de-icing sprays as they can cause damage to the locks.
  • Page 155 104 Service diagnosis The diagnoses outlined below are intended to serve only as a guide to locate and temporarily correct minor faults. Causes of unsatisfactory performance should be investigated and corrected by your Volvo dealer. Condition: Starter fails to operate (or operates very slowly)
  • Page 156 Volvo 1991 240 Model pg. 105 Service diagnosis Condition: Starter motor operates but engine does not start Possible cause Correction Check vacuum hose connections at manifold and Intake system leaking. auxiliary air valve. Check for fuel in the tank. No fuel reaching engine.
  • Page 157 Volvo 1991 240 Model Intake system leaking. Check hose connections. Spark plugs, high tension leads or distributor Clean distributor cap and leads, check the cap for cap worn (defective) cracks. Replace defective or worn parts. Worn spark plugs. Remove. Clean or replace spark plugs.
  • Page 158 Volvo 1991 240 Model Possible cause Correction Drive the vehicle in a lower gear and keep the engine rpm higher for a few miles Spark plugs in order to remove carbon deposit on the spark plugs. If this procedure is not fouled.
  • Page 159 (FMVSS) specifications (USA) and Ministry of Transport (CMVSS) Standards (Canada) Your Volvo is designed to meet all applicable safety standards. Evidence of this can be verified from the certification label on the rear facing side of the driver's front door.
  • Page 160 Volvo 1991 240 Model Contents Top of Page file:///K|/ownersdocs/1991/1991_240/91240_20.htm (8 of 8)12/30/2006 8:57:19 AM...
  • Page 161 Volvo 1991 240 Model pg. 109 Specifications pg. 110 Dimensions and weights pg. 110 Cargo space pg. 111 Engine pg. 112 Cooling system pg. 112 Fuel system pg. 112 Ignition system pg. 113 Power transmission pg. 113 Front suspension pg. 114 Capacities pg.
  • Page 162 Volvo 1991 240 Model Turning circle (between curbs) 32.2' (9.8 m) 32.2' (9.8 m) 2878-3022 lbs (1307-1372 3019-3132 lbs (1371-1422 Curb weight (depending on type) Gross vehicle weight (GVW) 4030 lbs (1830 kg) 4300 lbs (1952 kg) Capacity weight 945 lbs (429 kg)

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