Sony Xperia Z2 Working Instructions
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Sony Xperia Z2 Working Instructions

Sony Xperia Z2 Working Instructions

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Working Instructions
- mechanical -
TM
Xperia
Z2
D6502, D6503, D6543, L50w
1285-2552 Rev 8
© Sony Mobile Communications AB – Company Internal

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  • Page 1 Working Instructions - mechanical - Xperia D6502, D6503, D6543, L50w 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    4.23 Holder Loudspeaker & Adhesive Loudspeaker Lid & Adh Speaker Back & Adh VIB Conn & Adh with mesh 14 x 5........ 40 4.24 PBA Antenna ..................49 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 2(80)
  • Page 3 5.7 Back Panel with Adhesive Panel Back ..........75 5.8 SIM Tray ....................79 Revision History ................80 For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 3(80)

  • Page 4: Exterior Views

    Working Instructions (mech) Exterior Views D6502, D6503, D6543 & L50w 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 4(80)

  • Page 5: Tools

    10. Speaker Holder Press For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’. STANDARD TOOLS 1. Dentist Hook 2. Nylon Pointer 3. Tweezers 4. Suction Cup 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 5(80)

  • Page 6: Disassembly

    SIM Tray Open the Cap USB and remove the SIM card and the SIM Tray. Back Panel Attach the Suction cup, insert the Guitar Pick. Slide along all sides. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 6(80)

  • Page 7: Adhesive Battery

    Lift up the upper part of the Back Panel slightly. Adhesive Battery Capture the Adhesive Battery tab. Pull the tab slowly in a horizontal direction until you removed the adhesive completely. Scrap! Not to be reused. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 7(80)

  • Page 8: Sheet Fpc Battery & Battery

    Remove the Sheet FPC Battery. Scrap! Not to be reused. Remove the four Screws by using a screwdriver with Bits (JCIS No 0). Scrap! Not to be reused. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 8(80)

  • Page 9: Antenna Wlan

    Lift up the Battery in an angel and remove the Battery. Antenna WLAN Remove the Antenna WLAN. Main Camera Unsnap the BtB connector of the Camera. Remove the Camera. Be careful not to damage it. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 9(80)

  • Page 10: Sheet Cu 17 X 4

    Scrap! Not to be reused. Front assy & Main PBA Unsnap the BtB connector of FPC Audio Jack. Unsnap the BtB connector of FPC Relay. Unsnap the BtB connector of FPC CG. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 10(80)
  • Page 11 Unsnap the connector of Cable RF Coax. Insert the Front Opening Tool to release the Main PBA. Lift the main PBA. Separate the Main PBA from the Front assy. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 11(80)

  • Page 12: Replacement

    Follow the 3.1 – 3.4 Disassembly instructions! Prepare the new Sheet FPC Battery. Follow the 5.5 – 5.8 Reassembly instructions! Scrap! Do not reuse the Sheet FPC Battery. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 12(80)

  • Page 13: Battery

    Follow the 3.1 – 3.7 Disassembly instructions! Prepare the new Sheet CU 17 x 4. Follow the 5.2 – 5.8 Reassembly instructions! Scrap! Do not reuse the Sheet CU 17 x 4. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 13(80)

  • Page 14: Display Frame

    Prepare the new Display Frame. Carry out the Installation as described below. Follow the 4.39, 4.11, 4.19, 4.20, 4.23, 4.40, 4.30, 4.37 Installation instructions! Follow the 5.1 – 5.8 Reassembly instructions! 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 14(80)

  • Page 15: Adhesive Mic Con

    Lift the flex over the MIC with the Flex Film Assembly Tool. Remove the Adhesive MIC Con. Remove all remains of the adhesive residue found on the Holder Loud speaker and the MIC. Scrap! Not to be reused! 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 15(80)
  • Page 16 Working Instructions (mech) Replacement: INSTALLATION Place a new Adhesive MIC Con in the correct position. Press gently. Attach the flex and press to secure its attachment. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 16(80)

  • Page 17: Cable Rf Coax

    Follow the 5.6 – 5.8 Reassembly instructions! REMOVAL Disconnect the Cable RF Coax from the Main PBA. Disconnect the Cable RF Coax from the PBA Antenna. Unsnap and remove the Cable RF Coax. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 17(80)
  • Page 18 Insert the Cable to the four hooks Nylon Pointer. Visual check that the Cable is well fixed to the hooks. No parts of the Cable should be higher than the inner frame of the Display Frame. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 18(80)

  • Page 19: Camera Chat

    Close the connector with your finger. Push the Camera forward and down to secure the position in the shield fence. Do not touch the lens. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 19(80)

  • Page 20: Cap Sd

    Turn the Cap SD and pull. The head of the plug is oval. INSTALLATION Place a new Cap SD in the correct position. Press to secure its position. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 20(80)

  • Page 21: Cap Usb

    Turn the Cap USB and pull. The head of the plug is oval. INSTALLATION Place a new Cap USB in the correct position. Press to secure its position. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 21(80)

  • Page 22: Core Unit Label

    Label by using the ‘Label Print’ software. Place and align a new Core Unit Label in the correct position. Press with a finger to secure the attachment. One label only is allowed. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 22(80)

  • Page 23: Cushion Relay Fpc

    Remove the Cushion Relay FPC. INSTALLATION Align by the top left corner of the Spacer on the BtB connector. Press gently with your finger to secure the attachment. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 23(80)

  • Page 24: Earspeaker (Top Speaker) & Adhesive Earspeaker

    INSTALLATION Clean the Earspeaker carefully before the new Adhesive Earspeaker is attached to secure the water resistant. Align a new Adhesive Earspeaker on the Earspeaker without any wrinkles. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 24(80)
  • Page 25 Place the new Earspeaker in a proper position as shown in the picture. Press for 5 seconds with the Earspeaker/Loudspeaker Top to secure the attachment. Do not touch the pins of the Earspeaker! 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 25(80)

  • Page 26: Fpc Audio Jack & Adhesive Audio Jack

    INSTALLATION Clean the cavity carefully with alcohol (twice) before the new Adhesive Audio Jack is mounted. This action is done to secure the water resistant of the unit. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 26(80)
  • Page 27 Place the FPC Audio Jack and push gently forward ... … to the correct position. Don’t reverse the movement to avoid any malfunction of water resistant of the Adhesive. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 27(80)
  • Page 28 … to secure the attachment of the FPC Audio Jack. Place the unit in the fixture. Press for ten seconds with the Audio Jack Press to secure the attachment. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 28(80)
  • Page 29 Be careful with the BtB flex of the FPC Audio Jack, no twist or pull of this section. Check that the FPC Audio Jack isn’t damaged and properly fixed. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 29(80)

  • Page 30: Fpc Cg

    REMOVAL Unsnap the BtB between FPC CG and Main PBA. Lift the flex to release the adhesive. Rotate to release the three hooks. Scrap! Not to be reused! 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 30(80)
  • Page 31 Align and insert the left end of the rib. Push the right end to fix the hooks. Align the flex. Secure the position and press to attach. Check and confirm the guide holes. Connect the BtB. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 31(80)

  • Page 32: Fpc Relay & Adhesive Cu 25 X 6 - 3 Pcs & Sheet Cu 46 X 5 & Sheet Cu 18 X 5

    Unsnap the BtB between the FPC Relay and the Main PBA. Remove the Holder Loudspeaker according to 4.23 Remove the Sheet CU 18 x 5. Remove the Sheet CU 46 x 5. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 32(80)
  • Page 33 Release the five hooks of the key holder. Rotate to release. Release the holder on the opposite side. Unsnap the BtB connector to the front. Remove the FPC Relay. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 33(80)
  • Page 34 Bend the separator 180 degrees by the bending line. Let the separator be to later on. Prepare a FPC Relay. Do not reuse the FPC if it is damaged. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 34(80)
  • Page 35 Secure the position of the five hooks. Assembly the holder on the opposite side. Start with the hook in the bottom ..and press to lock the holder. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 35(80)
  • Page 36 Align and assemble the Sheet CU 46 x 5. Press with your finger to secure the attachment. Align and assemble the Sheet CU 18 x 5. Press with your finger to secure the attachment. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 36(80)
  • Page 37 Secure that the FPC Relay is properly attached.. Connect the BtB between the FPC Relay and the Main PBA. Replace the Holder Loudspeaker according to 4.23 Assemble a new Cushion Relay FPC 4.16 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 37(80)

  • Page 38: Holder 2Nd Mic

    Press (not at the acoustic cabinet) to secure its attachment. Check that the Holder is well fixed. No gap (by the blue line in the picture), the guiding boss shouldn’t be visible! 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 38(80)

  • Page 39: Holder Camera Chat

    Prepare the new Holder Camera Chat. Carry out the Installation as described below. Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Remove the Holder Camera Chat. INSTALLATION Mount a new Holder Camera Chat. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 39(80)

  • Page 40: Holder Loudspeaker & Adhesive Loudspeaker Lid & Adh Speaker

    Bits (JCIS No 0). Scrap! Not to be reused. Release the flex lid over the Loudspeaker when the Plate Speaker has been removed, chapter 4.25 Release the flex over the MIC. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 40(80)
  • Page 41 Working Instructions (mech) Replacement: Unsnap the Connector for the Vibrator. Release the flex with the Vibrator connector. Unsnap the Cable RF Coax. Release the Holder Loudspeaker in the middle .. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 41(80)
  • Page 42 Working Instructions (mech) Replacement: .. and at the right side ..and in the left side. Lift the Holder Loudspeaker in an angel ..remove it. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 42(80)
  • Page 43 Adhesive is mounted. This action is done to secure the water resistant of the unit. INSTALLATION Place a new Adhesive with mesh 14 x 5 in the correct position. Press the Adhesive gently to secure the attachment. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 43(80)
  • Page 44 Make a visual inspection to secure no damage of the FPC Relay. Secure the location of the front flex. Secure that the FPC Relay BtB is correct connected. Lay down the second flex from the front. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 44(80)
  • Page 45 Working Instructions (mech) Replacement: Insert the Holder Loudspeaker. Align with the two hooks. Press to secure its position. Connect the Cable RF Coax to the PBA Antenna. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 45(80)
  • Page 46 Turn around and twist the flex with the connector for the Vibrator. Press to secure its attachment. Connect the connector for the Vibrator. Press to secure its attachment. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 46(80)
  • Page 47 Adhesive residue both on the Holder Loudspeaker and the flex lid. Scrap! Not to be reused. Align a new Adhesive Loudspeaker Lid. Press gently to secure its attachment and position. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 47(80)
  • Page 48 Do not touch the pins of the Speaker! Apply 12 ± 1 Ncm torque when tightening the Screw Bits (JCIS No 0). Reinstall the Plate Speaker, chapter 4.25 Take new Screws! 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 48(80)

  • Page 49: Pba Antenna

    Align by the guide hole in the PBA Antenna and the rib on the Holder Loudspeaker. Push the PBA Antenna leftwards and secure the position into the two hooks. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 49(80)

  • Page 50: Plate Speaker

    Carry out the Installation as described below. Follow the 5.5 – 5.8 Reassembly instructions! REMOVAL Release the first hook. Release the second hook. Lift the Plate Speaker in an angel and remove it. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 50(80)
  • Page 51 If not take a new one. Align and insert the hook of the Plate Speaker. Press down with your finger and check that both hooks are proper attached. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 51(80)

  • Page 52: Ring Audio Jack

    Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Remove the Ring Audio Jack gently with a Nylon Pointer. INSTALLATION Mount and press the new Ring Audio Jack with your finger. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 52(80)

  • Page 53: Sheet Battery Adhesive Top

    Battery. If damaged, scrap it with the Battery. Press with a finger to secure the attachment. Check and confirm that the Sheet Battery Adhesive Top is flat with no wrinkles. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 53(80)

  • Page 54: Sheet Lcd 18 X 7

    4.29 Sheet LCD 7 x 7 Do not use! Have been removed in later units and are not needed. Can be removed if needed on old units. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 54(80)

  • Page 55: Sheet Thermal Conductive

    Carry out the Installation as described below. Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Remove the Sheet Thermal Conductive. INSTALLATION Align with the marks in the frame and press. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 55(80)

  • Page 56: Shield Camera

    Carry out the Installation as described below. Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Remove the Shield Camera. INSTALLATION Take a new Shield Camera. Press with your finger to secure the position. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 56(80)

  • Page 57: Spacer 10 X 4

    Place a new Spacer 10 x 4 in the correct position. Align by the top left corner of the BtB connector. Press with your finger to secure the attachment. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 57(80)

  • Page 58: Tray Core Unit Label

    Insert the first wing of the Tray Core Unit Label under the Sheet Guide Label. Bend in a n arc insert the second wing of the Tray. Check that both wings are under the Sheet. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 58(80)

  • Page 59: Water Indicator I

    Carry out the Installation as described below. Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Remove the Water indicator. INSTALLATION Align and press to attach a new Water indicator. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 59(80)

  • Page 60: Water Indicator Ii

    Carry out the Installation as described below. Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Remove the Water indicator. INSTALLATION Align and press to attach a new Water indicator. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 60(80)

  • Page 61: Vibrator & Adhesive Vib & Spacer 5 X 2.5

    Release and remove the Vibrator. Remove the Adhesive VIB. Remove all remains of the adhesive residue found on the Holder Loud speaker and the Vibrator. Scrap! Not to be reused! 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 61(80)
  • Page 62 Take a new Spacer 5 x 2.5 if the Vibrator isn’t reused. Press on the Vibrator and the Spacer 5 x 2.5 to secure the attachment Scrap! The Spacer 5 x 2.5 should never be reused! 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 62(80)

  • Page 63: Cushion Cam

    Remove the old Adhesive and all remains of the Adhesive residue found on Back panel. INSTALLATION Align Cushion Cam’s rounded edge along top and then align it along the right edge (blue dotted line). 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 63(80)

  • Page 64: Sheet Guide Label

    Remove the Sheet Guide label INSTALLATION Align the sheet along the edge and the guiding line on the display frame (dotted lines) Mount and press to secure the attachment of the Sheet. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 64(80)

  • Page 65: Sheet 5X10

    Align to attach Sheet 5x10 in the corner of Display Frame’s FPC. Secure that the sheet does not overlap FPC Relay (top circle). Secure that the sheet is following the Display Frame’s FPC edge (bottom circle). 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 65(80)

  • Page 66: Spacer 8X5

    Align the spacer along the edge of FPC Relay’s gasket and the Holder Loudspeaker wall for Loudspeaker. (dotted lines) Mount and press to secure the attachment of the spacer. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 66(80)

  • Page 67: Sheet 1St Mic

    Secure that the protection tape direction is to the left. Align the Sheet 1st MIC along the right and bottom edge Secure the Sheet 1st MIC is aligned along the right and bottom edge. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 67(80)

  • Page 68: Board Swap - Replacement

    “Select Language” menu is shown on the display! After “Select Language” menu, turn off the unit. Follow the calibrations in Trouble Shooting Application 1262-6643 – mechanical Accelerometer Gyroscope Noise cancelling 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 68(80)

  • Page 69: Board Swap - Change Label

    Build swap for change of label. 4.44 Board Swap – Customize of Software CUSTOMIZE OF SOFTWARE Follow the instructions in the Generic Repair Manual – Build swap for customization of the software. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 69(80)

  • Page 70: Reassembly

    Insert the Main PBA into front assy. Align with the USB connector. Be careful with the BtB flexes and the Cable RF Coax. Press gently to secure the position. Connect the Cable RF Coax. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 70(80)

  • Page 71: Sheet Cu 17 X 4

    Attach a new Sheet CU 17 x 4. Take a new Sheet! Align with the boss in the FPC Audio Jack and the edge of the shield lid. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 71(80)

  • Page 72: Main Camera

    Note: Do not touch the lens. Connect the BtB of the Main Camera. Antenna WLAN Place the Antenna WLAN. Align with the hook in the frame. Press gently with your finger. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 72(80)

  • Page 73: Battery & Sheet Fpc Battery

    Mount the Battery in an angel. Note: If a new Battery is used please follow the replacement instruction for the Sheet Battery Adhesive Top 4.27 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 73(80)
  • Page 74 Bits (JCIS No 0). Take new Screws! Attach a new Sheet FPC Battery. Take a new Sheet! Align the Sheet as it covers the ‘ears’ of Battery flex. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 74(80)

  • Page 75: Adhesive Battery

    Adhesive Panel Back is mounted. This action is done to secure the water resistant of the unit. Place the new Adhesive in the Rear Panel Adhesive Align Fixture. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 75(80)
  • Page 76 Place the Back Panel in a correct position. Press to secure the attachment. Lift up the Back Panel with the new Adhesive. The Back Panel is ready to be assembled. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 76(80)
  • Page 77 Reassembly Insert the bottom press inlay. Prepare top press inlay. Turn around the top press inlay and insert it. Secure that the top press is in correct position. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 77(80)
  • Page 78 (Note: until Top press inlay no 2 is available in stock, June 2014, the top press inlay can be used temporarily for the 2 press) Turn around the top inlay no 2 and insert it. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 78(80)

  • Page 79: Sim Tray

    (the pressure value is adjusted for 600N because of the weight of the pressure fixture) Remove the unit from the pressure fixture. SIM Tray Insert the SIM Tray. Secure the correct direction of the SIM Tray. 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 79(80)

  • Page 80: Revision History

    Cushion CAM, Sheet 5 x 10, Sheet Guide Label, Spacer 8 x 5 added, 4.09 Display Frame updated. Sheet 1st MIC added, 2014-July-02 2014-July-30 Sheet LCD 18 x 7; 1280-4970 and Sheet LCD 7 x 7;1280-4972 removed! 1285-2552 Rev 8 © Sony Mobile Communications AB – Company Internal 80(80)

This manual is also suitable for:

D6502D6503D6543L50w

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