MULTIQUIP WRS-5200 Parts And Operation Manual
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MULTIQUIP WRS-5200 Parts And Operation Manual

MULTIQUIP WRS-5200 Parts And Operation Manual

Ride-on roller screed
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PARTS AND OPERATION MANUAL
WRS-5200 Ride-On
Roller Screed
Revision #2 (08/09/02)
MULTIQUIP INC. . . . .
18910 WILMINGTON AVE.
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244
FAX: 310-537-3927
E-mail:mq@multiquip.com
Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico
PARTS DEPARTMENT:
800-427-1244
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
800-478-1244
FAX: 310-631-5032
•
www:multiquip.com

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  • Page 1 PARTS AND OPERATION MANUAL WRS-5200 Ride-On Roller Screed Revision #2 (08/09/02) MULTIQUIP INC..PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE: 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032 • E-mail:mq@multiquip.com www:multiquip.com...
  • Page 2 PAGE 2 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)

  • Page 3: Wrs-5200 Ride-On Roller Screed. Here's How To Get Help

    HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800/427-1244 or 310/537-3700 FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT 800/478-1244 or 310/537-3700 FAX: 310 - 537-4259 WARRANTY DEPARTMENT 800/421-1244, EXT. 279 or 310/537-3700 FAX: 310 - 537-1173 MAIN 800/421-1244 or 310/537-3700...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS WRS-5200 RIDE-ON ROLLER Assembly Drawings SCREED. Frame Asssembly (Operator End) ..... 38-39 Frame Asssembly (Engine End) ......40-43 Here's How To Get Help ..........3 Control Panel Asssembly ........44-47 Table Of Contents ............4 Engine Assembly ..........48-51 Training Checklist ............5...

  • Page 5: Training Checklist

    TRAINING CHECKLIST s ’ r . y l i h c , t u c o l i t a i k c l i o . s l i l e . e r i t a . ) d i t a r t n s l o...

  • Page 6: Daily Pre-Operational Checklist

    DAILY PRE-OPERATION CHECKLIST Operator _________________________________________ Trainee __________________________________________ COMMENTS: PAGE 6 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)

  • Page 7: Parts Ordering Procedures

    PARTS ORDERING PROCEDURES ■ ■ ■ ■ ■ Dealer account number ■ ■ ■ ■ ■ Dealer name and address ■ ■ ■ ■ ■ Shipping address (if different than billing address) ■ ■ ■ ■ ■ Return fax number ■...

  • Page 8: Operation And Safety Decals

    Machine Safety Decals The WRS-5200 Ride-On Roller Screed is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the next page shows these decals as they appear on the machine.

  • Page 9: Specifications

    WRS-5200 — SPECIFICATIONS Figure 1. WRS-5200 Ride-On Roller Screed o i t ) t i i r t c i l n i t c i l n i l WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV. 1# (08/09/02) — PAGE 9...

  • Page 10: Safety Message Alert Symbols

    NEVER operate this equipment in a confined complete instructions for the safe and efficient operation area or enclosed structure that does not of the Multiquip Model WRS-5200 Ride-On Roller provide ample free flow air. Screed. Refer to the engine manufacturers instructions for data relative to its safe operation.
  • Page 11 WMS MULTI-USE SCREED — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting Respiratory Hazard ALWAYS place the engine ON/OFF switch in the OFF position, and remove the ignition key ALWAYS wear approved respiratory when the machine is not in use. protection. Equipment Damage Messages Sight and Hearing hazard Other important messages are provided throughout this manual to help prevent damage to your trash pump, other property, or...

  • Page 12: Rules For Safe Operation

    ■ NEVER use accessories or attachments, which are not or if fuel is spilled on a hot engine. recommended by Multiquip for this equipment. Damage to ■ NEVER operate the screed in an explosive atmosphere or the equipment and/or injury to user may result.
  • Page 13 WRS-5200 — RULES FOR SAFE OPERATION MAINTENANCE SAFETY The following safety guidelines should always be used when operating the WRS-5200 Screed: ■ Disconnect the battery and spark plug wires before attempting GENERAL SAFETY any type of service. ■ DO NOT operate this equipment unless all guards and safety ■...

  • Page 14: Features

    WRS-5200 — FEATURES DESIGN PRODUCTIVITY ⇒ Ride-on design for easy maneuverability on the job. ⇒ Ride-on design for easy maneuverability on the job. Strikes off over 10,000 square feet per hour. ⇒ Designed to meet tight paving specifications. ⇒ Instant forward/reverse screeding action. Strikes off concrete more quickly than conventional methods.

  • Page 15: Assembly Instructions

    Before packaging and shipment, this Whiteman Ride-on Roller Screed was run and tested at the factory. If there are ANY problems, please contact the Multiquip Service Department. Figure 2. General Parts Location WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV. 1# (08/09/02) — PAGE 15...
  • Page 16 WRS-5200 — ASSEMBLY INSTRUCTIONS D. ROLLER SCREED ASSEMBLY POWER UNIT ASSEMBLY 2. Description The power unit comes completely assembled. However, before operating the screed, the hydraulic strike tube motor The WRS 5200 Ride-On Roller Screed is made up of truss from the power unit must be bolted to the motor mount, which sections (Figure 4) which vary in length from 3 to 9 feet.
  • Page 17 WRS-5200 — ASSEMBLY INSTRUCTIONS As an example, the assembly of a 44’ roller screed is shown. It is important in the assembly of the roller screed to keep First check the Appendix C and find the length of screed truss sections on the appropriate side. To help with this, wanted.
  • Page 18 WRS-5200 — ASSEMBLY INSTRUCTIONS Figure 6. Middle Section 16 Feet Figure 8. Strike Tube Mount Task 3. Take the middle bracket and insert the splined shaft of it into the other end of the strike tube as shown in Figure 9. Slide the middle bracket pins into the section just made.
  • Page 19 WRS-5200 — ASSEMBLY INSTRUCTIONS Task 4. If another middle bracket is not required, go to the next paragraph. Two middle brackets are required for three strike tubes, one for two strike tubes. If another middle bracket is required, insert the middle strike tube into the splined shaft of the middle bracket mentioned above.
  • Page 20 WRS-5200 — ASSEMBLY INSTRUCTIONS ⇒ When lifting the roller screed to load for transporting or Task 10. other purposes, the power unit should be taken off. Place the power unit on the appropriate end and the roller ⇒ Care should be taken to lift the machine correctly. With screed is ready to use.
  • Page 21 WRS-5200 — ASSEMBLY INSTRUCTIONS 2. Strike Tube Handling The strike tubes are a critical component of the roller screed. If the strike tubes are damaged, it is possible they will not turn true. Care should be taken to store extra tubes on a fully supported level surface.

  • Page 22: Machine Controls

    WRS-5200 — MACHINE CONTROLS Operators Position) WARNING! 1. Electric Box (Figure 12). THE THROTTLE CONTROL CAN- WARNING! NOT BE USED TO STOP THE EN- GINE. NEVER DISABLE OR DISCONNECT THE Below the kill switch is the “High/Low” toggle switch. This EMERGENCY KILL SWITCH.
  • Page 23 WRS-5200 — MACHINE CONTROLS In order for the drive tubes to move the screed, the “Screed Operation” valve lever on the power unit must be engaged. 5. Strike Tube Control Lever (Figure 13) On the far right is the strike tube cable control. Pushing the lever to the center is the “Neutral Position”.

  • Page 24: Machine Start-Up And Operation

    WRS-5200 — MACHINE START-UP AND OPERATION START-UP CLEANUP The following steps are intended as a basic guide to ma- Never allow any concrete to harden on the roller screed. chine start-up and operation. Following these procedures will help preserve and maintain the life of this equipment.
  • Page 25 WRS-5200 — MACHINE START-UP AND OPERATION ⇒ Lubricate all grease zerks after cleaning the machine WARNING! while the chain guards are off, including bearings on the PETROLEUM PRODUCTS ARE FLAMMABLE. middle brackets which hold the splined shafts. Never fill the gas tank while the engine is running or hot.

  • Page 26: Maintenance And Adjustment Procedures

    WRS-5200 — MAINTENANCE AND ADJUSTMENT PROCEDURES WARNING! CROWN ADJUSTMENT To adjust the crown, pull the 3/8” safety snap pin and adjust DO NOT AT ANY TIME MAKE ADJUST- the screw with the wrench provided. Shown in Figure 15. MENTS TO THE ROLLER SCREED WITH- OUT STOPPING THE ENGINE AND DIS- CONNECTING THE SPARK PLUG WIRE.
  • Page 27 Should strike tubes begin turning unevenly, contact your lo- the 5’ section is also an adjustment for the wiper bar. This cal Multiquip representative for information on strike tube adjustment can be used when the end of the wiper bar is too straightening procedures.

  • Page 28: Suggested Training

    WRS-5200 — SUGGESTED TRAINING FIRST MACHINE OPERATION WARNING! READ THE INSTRUCTION MANUAL COMPLETELY BE- Now, following the startup procedure found in the “Machine FORE ATTEMPTING MACHINE OPERATION! Start-up and Operation” section of this manual, start the engine and let it warm up. Remember that when warming up The following steps are intended as a ba- an engine, let the engine idle.
  • Page 29 WRS-5200 — SUGGESTED TRAINING A pressure washer is available as an option with this machine. Figure 18 shows the components that come with this option. This is a hydraulic-motor driven pump pressure washer which is connected to the power unit with quick connect fittings.

  • Page 30: Form Specifications

    WRS-5200 — FORM SPECIFICATIONS The Whiteman WRS-5200 roller screed provides all of the WOOD FORMS- benefits of labor savings, high productivity and enhanced floor flatness/levelness qualities. To order to maximize these Wood forms are NOT a preferred method of screed support.

  • Page 31: Screed Rails

    WRS-5200 — SCREED RAILS Figure 19. Screed Rails WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV. 1# (08/09/02) — PAGE 31...

  • Page 32: And 22 Foot Screed Lengths

    WRS-5200 — 18 AND 22 FOOT SCREED LENGTHS PAGE 32 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)

  • Page 33: And 28 Foot Screed Lengths

    WRS-5200 — 26 AND 28 FOOT SCREED LENGTHS WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV. 1# (08/09/02) — PAGE 33...

  • Page 34: And 32 Foot Screed Lengths

    WRS-5200 — 30 AND 32 FOOT SCREED LENGTHS PAGE 34 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)

  • Page 35: And 40 Foot Screed Lengths

    WRS-5200 — 36 AND 40 FOOT SCREED LENGTHS WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV. 1# (08/09/02) — PAGE 35...

  • Page 36: Foot Screed Lengths

    WRS-5200 — 44 FOOT SCREED LENGTHS PAGE 36 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)

  • Page 37: And 52 Foot Screed Lengths

    WRS-5200 — 48 AND 52 FOOT SCREED LENGTHS WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV. 1# (08/09/02) — PAGE 37...

  • Page 38: Assembly Drawings Frame Asssembly (Operator End)

    WRS-5200 — FRAME ASSEMBLY (OPERATOR END) FRAME ASSEMBLY (OPERATOR END) PAGE 38 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 39 WRS-5200 — FRAME ASSEMBLY (OPERATOR END) FRAME ASSEMBLY (OPERATOR END) PART NO PART NAME QTY. REMARKS 0166 Screw, HHC 3/8-16 x 7/8 0300 B Washer, Flat, 7/16 SAE 0448 Washer, Flat, 7/16 SAE 10133 Nut, Nyloc 3/8-16 10176 Nut, Nyloc 1/2-13...

  • Page 40: Frame Asssembly (Engine End)

    WRS-5200 — FRAME ASSEMBLY (ENGINE END ) FRAME ASSEMBLY (ENGINE END) PAGE 40 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 41 WRS-5200 — FRAME ASSEMBLY (ENGINE END ) FRAME ASSEMBLY (ENGINE END) PART NO PART NAME QTY. REMARKS 0166 Screw, HHC 3/8 - 16 x 7/8 0189 Grip, Handle 0300 B Washer, Flat, 5/16 SAE 0448 Washer, Flat, 7/16 SAE 10133...
  • Page 42 WRS-5200 — FRAME ASSEMBLY ENGINE END (CONT). FRAME ASSEMBLY ENGINE END (CONT.) PAGE 42 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 43 WRS-5200 — FRAME ASSEMBLY ENGINE END (CONT). FRAME ASSEMBLY ENGINE END (CONT.) PART NO PART NAME QTY. REMARKS 16530 Screw, HHC 7/16 -14 x 1 16533 Key, 5/16 x 5/16 x 7/8 16538 Bearing Adjustment W/A Short 16539 Bearing Adjustment W/A Long...

  • Page 44: Control Panel Asssembly

    WRS-5200 — CONTROL PANEL ASSY. CONTROL PANEL ASSEMBLY PAGE 44 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 45 WRS-5200 — CONTROL PANEL ASSY. CONTROL PANEL ASSEMBLY PART NO PART NAME QTY. REMARKS 0161 C Washer, Lock 5/16 Medium 0300 B Washer, Flat, 5/16 SAE 0655 Screw, HHC 5/16-18 x 3/4 0937 Nut, Hex 10-32 0949 Nut, Flex Finish 1/4-20...
  • Page 46 WRS-5200 — CONTROL PANEL ASSY. (CONT.) CONTROL PANEL ASSEMBLY (CONT.) PAGE 46 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 47 WRS-5200 — CONTROL PANEL ASSY. (CONT.) CONTROL PANEL ASSEMBLY (CONT.) PART NO PART NAME QTY. REMARKS 16583 Fitting, 1/2 Male Run TE x 1/2 FP 16585 Fitting, Bushing 1/2 FP x 3/4 MP 16586 Fitting, 8 BOS O-R x 1/2 FP RIG...

  • Page 48: Engine Assembly

    WRS-5200 — ENGINE ASSY. ENGINE ASSEMBLY PAGE 48 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 49 WRS-5200 — ENGINE ASSY. ENGINE ASSEMBLY PART NO PART NAME QTY. REMARKS 0131 A Screw, HHC 1/4-20 x 3/4 0166 A Washer. Lock 3/8 Medium 0181 B Washer, Lock 1/4 Medium 0730 Screwy, HHC 1/4-20 x 1 0948 Washer. Flat 1/4 SAE...
  • Page 50 WRS-5200 — ENGINE ASSY. (CONT.) ENGINE ASSEMBLY (CONT.) PAGE 50 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 51 WRS-5200 — ENGINE ASSY. (CONT.) ENGINE ASSEMBLY (CONT.) PART NO PART NAME QTY. REMARKS 16501 Mount, Cable 16535 Bar, Lift W/A 16560 Power Unit W/A 16689 Name Plate, Screed 16721 Screw, HHC 3/8-24 x 1-3/4 16722 Fuse, 20 AMP Flat Type...

  • Page 52: Frame Assembly

    WRS-5200 — FRAME ASSY. FRAME ASSEMBLY PAGE 52 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 53 WRS-5200 — FRAME ASSY. FRAME ASSEMBLY PART NO PART NAME QTY. REMARKS 10138 Screw, SHS 1/4-20 x 1/2 1162A Cap, Grease Zerk, #2 Yellow 16222 Shaft, Splined 16223 Bearing, 1-3/8 16224 Bearing, 1-1/4 16255 Mount, Axle Power Unit 16298 Coupling, Striker Tube...
  • Page 54 WRS-5200 — FRAME ASSY. (CONT) FRAME ASSEMBLY (CONT.) PAGE 54 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 55 WRS-5200 — FRAME ASSY. (CONT) FRAME ASSEMBLY (CONT.) PART NO PART NAME QTY. REMARKS 16548 Frame, Section 6' 16549 Frame, Section 8' Oper End 16550 Frame, Section 8' Engine End 16551 Frame, Section 5' Engine End 16552 Frame, Section 9'...

  • Page 56: Hydraulic Assembly

    WRS-5200 — HYDRAULIC ASSY. HYDRAULIC ASSEMBLY PAGE 56 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 57 WRS-5200 — HYDRAULIC ASSY. HYDRAULIC ASSEMBLY PART NO PART NAME QTY. REMARKS 0786 Screw, BHC 1/4-20 x 3/8 Nyloc 11402 Filter, Hyd Oil 11721 Fitting-06MO-R x -06MJIC 13220 Fitting, Strt, 3/4 MPT x 3/4 Barb 16213 Cooler, Hyd Oil 16217...
  • Page 58 WRS-5200 — HYDRAULIC ASSY. (CONT) HYDRAULIC ASSEMBLY (CONT.) PAGE 58 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 59 WRS-5200 — HYDRAULIC ASSY. (CONT) HYDRAULIC ASSEMBLY (CONT.) PART NO PART NAME QTY. REMARKS 16576 Hose, 75" OAL 3/8 Hose-3/8 FJ x 3/8 FJ 16581 Fitting, 4 BOSS O-R x 6 MJ 90 ELB 16585 Fitting, Bushing 1/2 FP x 3/4 MP...

  • Page 60: Pressure Washer Assembly

    WRS-5200 — PRESSURE WASHER ASSY. PRESSURE WASHER ASSEMBLY PAGE 60 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 61 WRS-5200 — PRESSURE WASHER ASSY. PRESSURE WASHER ASSEMBLY PART NO PART NAME QTY. REMARKS 0655 Screw, HHC 5/16-18 x 3/4 16407 Washer, Pressure 16564 Fitting, 1/2 Female QC 16565 Fitting, 1/2 Male QC 16568 1/2" Female Cover 16569 1/2" Male Cover 16573 Hose, OAL 74", 1/2 Hose-SMNP x 8MNP...

  • Page 62: Wiring Diagram Wiring Diagram

    WRS-5200 — WIRE ASSY. WIRE ASSEMBLY PAGE 62 — WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL — REV. #2 (08/09/02)
  • Page 63 WRS-5200 — WIRE ASSY. WIRE ASSEMBLY PART NO PART NAME QTY. REMARKS 16397 Socket, 4-Way 16398 Plug, 4-Way 16759 Wire, Lite to Lite Power Unit 16760 Wire, Lite to Socket Power Unit 16761 Wire, Grd to 4 SCK Power Unit...

  • Page 64: Terms And Conditions Of Sale - Parts

    Multiquip be chase, less a 15% restocking charge. liable for loss of profit or good will or for any...
  • Page 65 NOTE PAGE WRS 5200 RIDE-ON ROLLER SCREED — PARTS MANUAL— REV. 1# (08/09/02) — PAGE 65...
  • Page 66 FAX: 310 - 537-4259 WARRANTY DEPARTMENT 800/421-1244, EXT. 279 or 310/537-3700 FAX: 310 - 537-1173 MAIN 800/421-1244 or 310/537-3700 FAX: 310 - 537-3927 MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com Atlanta •...

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