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Adjustments manual for:
Gear Drive, ETS Gear Drive, Walk Hydro, ETS Walk Hydro, Mini Rider, Large Rider Gen 2
MANUAL NO. 539105471 REV. 01(03/14/02)

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Summary of Contents for Husqvarna Gear Drive

  • Page 1 Adjustments manual for: Gear Drive, ETS Gear Drive, Walk Hydro, ETS Walk Hydro, Mini Rider, Large Rider Gen 2 MANUAL NO. 539105471 REV. 01(03/14/02)
  • Page 2 Gear Drive Intermediate Walk Behind Adjustment Instructions for: MODELS I.D. 968999101 W3212A 968999107 W3213A 968999102 W3612A 968999108 W3613A 968999103 W3614A 968999104 W4814A 968999110 W4815A...
  • Page 3 ADJUSTMENTS FOR ADJUSTMENTS FOR ADJUSTMENTS FOR ADJUSTMENTS FOR HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS 4.
  • Page 4 REAR AXLE HEIGHT ADJUSTMENT REAR AXLE HEIGHT ADJUSTMENT REAR AXLE HEIGHT ADJUSTMENT REAR AXLE HEIGHT ADJUSTMENT REAR AXLE HEIGHT ADJUSTMENT AXLE PIVOT BOLTS AXLE ADJUSTMENT BOLTS POSITION PLACE JACK HERE POSITION LOOSEN BOLTS EACH SIDE POSITION Figure 1 POSITION CASTER HEIGHT ADJUSTMENT CASTER HEIGHT ADJUSTMENT CASTER HEIGHT ADJUSTMENT CASTER HEIGHT ADJUSTMENT...
  • Page 5 BLADE DRIVE BELT ADJUSTMENTS BLADE DRIVE BELT ADJUSTMENTS BLADE DRIVE BELT ADJUSTMENTS BLADE DRIVE BELT ADJUSTMENTS BLADE DRIVE BELT ADJUSTMENTS WARNING WARNING WARNING WARNING WARNING BEFORE PERFORMING ADJUSTMENTS ON BEFORE PERFORMING ADJUSTMENTS ON BEFORE PERFORMING ADJUSTMENTS ON BEFORE PERFORMING ADJUSTMENTS ON BEFORE PERFORMING ADJUSTMENTS ON BLADE BELT, TURN MOWER OFF, CLOSE FUEL BLADE BELT, TURN MOWER OFF, CLOSE FUEL...
  • Page 6: Transmission Drive Belt

    SETUP AND ADJUSTMENTS FOR SETUP AND ADJUSTMENTS FOR SETUP AND ADJUSTMENTS FOR HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36"...
  • Page 7 SETUP AND ADJUSTMENTS FOR SETUP AND ADJUSTMENTS FOR SETUP AND ADJUSTMENTS FOR HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36" AND 48" COMMERCIAL MOWERS HUSQVARNA 32", 36"...
  • Page 8 ETS Gear Drive Intermediate Walk Behind Models: 968999117 / W3613ETS 968999120 / W4815ETS...
  • Page 9 5. Have your mower inspected and serviced 3. Install blade control rod into the bellcrank each year by an authorized HUSQVARNA on the left side of the tank support. Secure dealer. Determine if any additional devices rod with ring type retainer.
  • Page 10: Gas Line Installation

    Setup & Adjustments BRAKE ROD ADJUSTMENT GAS LINE INSTALLATION 1. Make sure the rod is installed into the proper 1. The gas line is factory installed on the engine. hole in the brake arm. The brake rod should be Attach loose end to fuel tank hose barb and in bottom hole on the brake arm as shown secure with hose clamp.
  • Page 11 Setup & Adjustments REAR AXLE HEIGHT ADJUSTMENT AXLE ADJUSTMENT BOLTS POSITION A PLACE JACK POSITION B HERE POSITION LOOSEN BOLTS EACH SIDE Figure 1 POSITION CASTER HEIGHT ADJUSTMENT MACHINERY BUSHING 1/2" SPACERS CASTER SWIVEL Figure 2...
  • Page 12 Setup & Adjustments CUTTING HEIGHT ADJUSTMENT CHART NUMBER OF AXLE NUMBER OF 1/4" BLADE SPACERS CUTTING HEIGHT SPACERS BELOW POSITION UNDER CUTTER HOUSING (IN INCHES) CASTER ARM 1 1/2 1 3/4 2 1/4 2 1/2 1 3/4 2 1/4 2 1/2 2 3/4 2 1/2 2 3/4...
  • Page 13 Setup & Adjustments OPERATOR PRESENCE SWITCH ADJUST- BRAKE / TRACTION ADJUSMENT MENT 1. Disconnect the brake linkage from the brake The operator presence switches can be ad- band arm. justed by loosening the screws on the back side of the console and sliding the switch left or right. 2.With the mower in gear, place the drive levers The O.P.
  • Page 14 AUXILIARY BLADE DRIVE BELT BLADE ENGAGEMENT LEVER (48" MODELS ONLY) The blade engagement lever needs to be To adjust tension of the auxiliary belt rotate nut adjusted so the lever does not come in contact on linkage that is attached to deck strap located with control panel when the lever is in the off on the right side of cutter deck.
  • Page 15 AUXILARY BELT ADJUSTMENT ROD TURNBUCKLE 1/4" IDLER PIVOT POINT ENGAGEMENT IDLER ASSEMBLY Figure 6 BEFORE OPERATING PRE-START CHECKLIST Be thoroughly familiar with all controls and how Make the following checks and perform the to use them before operating the mower. Know services as required before each start up.
  • Page 16: Cutting Height

    Hydro Intermediate Walk Behind Adjustment Instructions for: MODELS I.D. 968999105 WH3614A 968999111 WH3615A 968999106 WH4817A CUTTING HEIGHT 1. Before changing cutting heights make sure the blades are off, key switch is off, and remove spark plug wire or wires. 2. Cutting height ranges from 1 1/2” to 5” in 1/4” increments. 3.
  • Page 17 d. Reinstall the bottom two bolts on both sides.(A tapered punch may be needed to help align the holes.) e. Retighten all four bolts both sides and remove jack. 5. Using the chart(on page 7), find the correct number of spacers to be placed under the caster swivel.(see fig.
  • Page 18 CUTTING HEIGHT ADJUSTMENT CHART NUMBER OF AXLE NUMBER OF 1/4" BLADE SPACERS CUTTING HEIGHT SPACERS BELOW POSITION UNDER CUTTER HOUSING (IN INCHES) CASTER ARM 1 1/2 1 3/4 2 1/4 2 1/2 2 1/4 2 1/2 2 3/4 2 1/2 2 3/4 3 1/4 3 1/2...
  • Page 19 8. Turn the short linkage the proper direction in the swivel, so that when the thumb latch is engaged the wheel doesn’t turn (or it is in neutral). Reinstall the hairpins and repeat on other side. (see fig. 3) 9. After these adjustments have been made it will be necessary to adjust the reverse detent. (See reverse spring detent adjustment) Figure 3 REVERSE SPRING DETENT ADJUSTMENT...
  • Page 20 BLADE DRIVE BELT ADJUSTMENT 1. Before performing adjustments on blade belt, turn the mower off and disconnect spark plug wire or wires. 2. Remove front deck belt shield. 3. Loosen nut on turnbuckle. 4. Set belt tension when blade engagement lever is in the engaged position. 5.
  • Page 21: Interlock Safety System

    ENGINE BELT GUIDES 1. Before performing adjustments on belt guides, turn the mower off and disconnect spark plug wire or wires. 2. Belt guides under the engine should be adjusted as shown in figure 6. Figure 6 PUMP BELT 1. Before performing adjustments on pump belt, turn the mower off and disconnect spark plug wire or wires.
  • Page 22 ETS Hydro Intermediate Walk Behind Models: 968999127 / WHF4215ETS 968999129 / WHF4818ETS 968999130 / WHF5218ETS...
  • Page 23 CUTTING HEIGHT: 1. Stop the mower and disengage the blades. 2. Raise the deck height lever to the transport position. 3. Remove the height adjustment pin and place it in the desired cutting height hole. Move deck height lever down onto the pin and mow. NOTE: anti-scalp rollers must be in the proper position for maximum deck floatation.
  • Page 24 ADJUSTMENTS FRONT DECK BELT ROUTING: FIGURE 3 PUMP BELT 1. Before performing adjustments on pump belt, turn the mower off and disconnect spark plug wire or wires. 2. Check tension on the belt. If it feels loose adjustment will need to be made. 3.
  • Page 25: Park Brake

    Mid Mount Zero Turn Riders 42” & 48” Setup Instructions for: MODEL / I.D. : 968999157 / ZTHKH4818A 968999158 / ZTHKH4820A 968999167 / ZTHKW4218A 968999168 / ZTHKW4818A 968999169 / ZTHKW4821A ADJUSTMENTS PARK BRAKE: 1. Stop engine and remove key. While the park brake lever”A” is in the on position. The distance between the swivel”C”...
  • Page 26 FIGURE 2 CUTTING HEIGHT: 1. Stop the mower and disengage the blades. 2. Raise the deck height lever to the transport position. 3. Remove the height adjustment pin and place it in the desired cutting height hole. Move deck height lever down onto the pin and mow. NOTE: anti-scalp rollers must be in the proper position for maximum deck floatation.
  • Page 27 FRONT DECK BELT ROUTING: (See Fig. 4) THROTTLE LEVER TENSION: 1. Stop engine and remove key. 2. If throttle lever becomes loose, tension may be adjusted by tightening the pivot bolt. The pivot bolt holds the throttle arm to the throttle mounting bracket which is located under the console. Access is gained by removing the foot plate and the kick plate.
  • Page 28 Figure 5a (Left side cut away view) Figure 5b (Left side cut away view)
  • Page 29: Motion Control Linkage Adjustment

    ADJUSTMENTS MOTION CONTROL LINKAGE ADJUSTMENT: 1. This adjustment must be made with the drive wheels rotating. Raise rear of the unit and block it up so the wheels are free to rotate. CAUTION: Keep hands, feet and clothing away from rotating tires.
  • Page 30 Mid Mount Zero Turn Riders 52” & 61” Generation 2 Adjustment instructions for: Models: 968999159 / ZTH5221KAA 968999160 / ZTH5223KAA 968999161 / ZTH5223KOA 968999162 / ZTH5223KOLA 968999163 / ZTH5225KOA 968999165 / ZTH6125KOA 968999166 / ZTH6125KAA 968999173 / ZTH5225KAA...
  • Page 31 Adjustments Cutting Height Lift Lever Stop the mower and disengage the blades. Raise the deck height lever to the transport position. Deck Height Adjusment Remove the height adjustment pin and Plates place it in the desired cutting height hole. Lower the lift lever down onto pin. NOTE: Anti-scalp rollers must be in the proper position for maximum deck floatation.
  • Page 32 Reverse Spring Detent Adjustment Spring 1/4” Gap Stop engine and remove key. Pull the motion control lever back to the reverse position and release the lever. When the lever stops it should be in line with the neutral slot, so you can move the lever into neutral slot with out hitting the side of the console frame.
  • Page 33 Motion Control Linkage Adjustment This adjustment must be made with the rear wheels rotating. Raise the rear of the ma- chine and block it up so the wheels are free to rotate. CAUTION: Keep hands, feet and clothing away from rotating tires. Tilt seat forward and remove the seat rod so the seat may rotate forward onto the frame.
  • Page 35 Garden blowers Garden rollers Garden shredders chainsaws spreaders Garden tractors Garden vacuums Hayter lawn Hedge cutters Hedgecutters mowers Hover mowers Husqvarna Kawasaki brush Kawasaki Lawn mowers chainsaws cutters strimmers Lawn scarifiers Lawn tractors Leaf blowers Leaf vacuums Petrol chainsaws Petrol hedge...