Sound Power Level; General Start Up - Trane CONQUEST CGAX Series Installation Operation & Maintenance

General Start up

Start Up Preparation
Carry out all operations on check list so that the unit is
correctly installed and ready to operate. The installer
must check all the following points before calling in
FWD
Trane Service to put the equipment into service:
Power supply
Capacities
• Check position of unit.
Cooling capacity on water (1)
• Check unit is level.
Heating capacity on water (2)
Fan motor
• Check type and position of rubber pads.
Fan power input (3)
• Check clearance required for maintenance access
Current amps (3)
Start-up amps
(Refer to certified drawings).
Air flow
• Check clearance around condenser (Refer to certified
minimum
nominal
drawings).
maximum
• Chilled water circuit ready to operate, filled with water,
Main coil
Water entering/leaving connections
pressure test carried out and air purged.
• Chilled water circuit must be rinsed.
Electric heater (accessory for blower only)
Electric power supply
• Check the presence of water strainer ahead of
Heating capacity
evaporator.
Hot water coil (accessory for blower only)
Heating capacity (4)
• The strainers must be cleaned after 2 hours of pumps
G2 filter (filter box accessory)
operation.
Quantity
Dimensions ( LxWxth)
• Check the thermometers and manometers position.
G4 filter (filter box accessory)
• Check chilled water pumps interconnection to control
Quantity
Dimensions ( LxWxth) panel.
Condensate pump (accessory)
• Open the vent on the pump body to fill the pump with
Water flow - lift height
Not available for FWD30 and FWD45 water.
Sound level (L/M/H speed)
• Ensure that the isolation resistance of all power supply
Sound pressure level (5)
terminals to ground complies with standards and

Sound power level (5)

Unit dimensions
regulations in force.
Width x Depth
• Check that unit voltage and frequency supplied match
Height
Shipped unit dimensions
rated input voltage and frequency.
Width x Depth
• Check that all electrical connections are clean.
Height
Weight
• Check that main power supply switch is sound.
Colour
• Check the unit power phasing to be sure that it has
Recommended fuse size
Unit alone (aM/gI)
been installed in an "ABC" sequence.
Unit with electric heater (gI)
• Check Ethylene glycol or Propylene glycol % in the
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
chilled water circuit.
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
(3) At high speed with nominal air flow.
• Water flow control checking: decrease the water flow
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
and check the electrical contact in the control panel.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
• Check chilled water pressure drop through
Heat exchanger operating limits:
FWD:
evaporator (unit without hydraulic module) or unit
*water temperature: max 100° C
available pressure (unit with hydraulic module) are
*absolute service pressure: min 1 bar/max 11 bars
in accordance with the Trane order write-up (See
Accessories - Hot water coil:
graphics.....).
*water temperature: min. +2° C/max. 100° C
*absolute service pressure: min 1 bar/max 11 bars
• On start-up of each motor in the system, check
the direction of rotation and operation of all the
components they drive.
• Check that there is enough demand for cooling on the
day of the start-up (around 50% of the nominal load as
minimum).
• When ball valve is present on the refrigerant suction
line, to check if the valve is open before starting the
unit.
• Check and set, as required, all Tracer™Symbio800
TD7 menu items
42 4
Technical Data
Water System Flow Rates
Establish a balanced chilled water flow through the
evaporator. The flow rates must fall between the
minimum and maximum values. Chilled water flow
rates below the minimum values will result in laminar
08
flow, which reduces heat transfer and causes either loss
(V/Ph/Hz)
of EXV control or repeated nuisance, low temperature
(kW) 5,2
cutouts.
(kW) 6,3
Water System Pressure Drop Measure water pressure
(type)
(kW) 0,23
drop through the evaporator at the field-installed
(A) 1,1
pressure taps on the system water piping. Use the same
(A) 3,2
gauge for each measurement. Measure flow at the field-
installed supply and return. This will include valves,
(m /h) 490
3
(m /h) 820
3
strainers, and fittings in the pressure drop readings.
(m /h) 980
3
Pressure drop readings should be approximately those
shown in the Pressure Drop Charts in the Installation-
(type)
(Dia) 3/4"
Mechanical section.
(V/Ph/Hz) 230/1/50 WARNING Hazardous Voltage!
(kW) 2/4
Disconnect all electric power, including remote
disconnects before servicing. Follow proper lockout/
(kW) 6,3
tagout procedures to ensure the power can not be
2
inadvertently energized. Failure to disconnect power
(mm) 386x221x8
before servicing could result in death or serious injury.
-
Time before working on the electrical panel of the unit
(mm) -
with Low Ambient option
(type)
(l/h - mm) Once the unit is off (confirmed by the extinction of the
display), it is mandatory to wait five minutes before
working on the electrical panel. Refer unit manual
(dB(A)) 36/40/43
(Addendum_PROD-SVX01) for electrical components
(dB(A)) 46/50/53
safety instructions.
(mm) 890 x 600
(mm) 250
WARNING Live Electrical Components!
During installation, testing, servicing and
(mm) 933 x 644
troubleshooting of this product, it may be necessary to
(mm) 260
(kg) 32 work with live electrical components. Have a qualified
licensed electrician or other individual who has been
properly trained in handling live electrical components
(A) 8/16
perform these tasks. Failure to follow all electrical safety
(A) 16 (2kW),25 (4kW)
precautions when exposed to live electrical components
could result in death or serious injury
CAUTION! When using freeze inhibitor, never fill the
system with pure glycol. Always fill the system with
diluted solution. Maximum concentration of Glycol is
40%. Higher glycol concentration will damage pump
seal.
CAUTION! The pump must not run dry. Dry-running will
damage the mechanical seal.
CAUTION! Proper Water Treatment! The use of
untreated or improperly treated water in the chiller may
result in scaling, erosion, corrosion, algae or slime. It
is recommended that the services of a qualified water
treatment specialist be engaged to determine what
water treatment, if any, is required. Trane assumes no
responsibility for equipment failures which result from
untreated or improperly treated water, or saline or
brackish water.
CAUTION! Strainer should be cleaned after water flow
has been established for the first time, as it is likely that
it collects all the particles left after field installation.
12 20
230/1/50
8,3 15
11,9 18,9
2 x direct drive centrifugal
0,46 0,65
2,2 3,1
5,5 9,3
980 1400
1650 2300
1970 2600
ISO R7 rotating female
3/4" 1 1/2"
230/1/50 or 400/3/50 400/3/50
8 10
12 17,4
2 2
486x271x8 586x321x8
2 2
486x264x48 586x314x48
Centrifugal
24 - 500
38/41/44 46/50/53
48/51/54 56/60/63
1090 x 710 1290 x 820
300 350
1133 x 754 1333 x 864
310 360
46 61
galvanised steel
8/16 8/16
40 (230V),3*16 (400V) 3*20
30 45
18,8 30,1
20,9 38,2
1,04 1,51
4,7 5,5
14,1 16,5
1800 2700
3000 4500
3600 5400
1 1/2" 1 1/2"
400/3/50 400/3/50
12 12
22,4 34,5
2 2
586*421*8 586*621*8
2 2
586*414*48 586*614*48
47/52/57 47/52/58
57/62/67 57/62/68
1290 x 970 1290 x 1090
450 650
1333 x 1008 1333*1133
460 660
76 118
8/25 8/25
3*25 3*25
UNT-PRC002-GB CG-SVX027E-GB