Toro Z Master Professional 7500-D Series Operator's Manual
Mower with 60in or 72in turbo force side discharge mower
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- Operator's manual (300 pages) ,
- Service manual (179 pages) ,
- Setup instructions (12 pages)
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Summary of Contents for Toro Z Master Professional 7500-D Series
- Page 1 Form No. 3424-821 Rev A Triple Bagging System Z Master ® Professional 7500-D Series Riding Mower with 60in or 72in TURBO FORCE ® Side Discharge Mower Model No. 78560—Serial No. 400000000 and Up *3424-821* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
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Page 3: Table Of Contents
Contents Safety Safety ............... 3 DANGER Safety and Instructional Decals ......4 Setup ................ 6 The engine can become hot when operating. 1 Preparing the Machine........6 Severe burns can occur from contacting hot 2 Installing the Weights........8 surfaces. 3 Installing the Blower Assembly...... -
Page 4: Safety And Instructional Decals
the operator's position for any reason, including operate the machine without either the entire grass emptying the grass catcher or unclogging the catcher or the grass deflector in place. chute. • Grass catcher components are subject to wear, • If you remove the grass catcher, install any damage and deterioration, which could expose discharge deflector or guard that might have been moving parts or allow objects to be thrown. - Page 5 decal126-4659 126-4659 1. Warning—hot pulley; allow to cool. decal126-4662 126-4662 1. Warning—read the Operator’s Manual for the correct quantity of counterbalance weight(s). 2. Loss of traction and steering or reduced stability hazard—Ez Vac counterbalance weight(s) installed without the Ez Vac may cause loss of traction and steering control.
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Page 6: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. Weight assembly Bolt (3/8 x 6-1/2 inches) Bracket assembly Caster weight—20.4 kg (45 lb) Caster weight—9.1 kg (20 lb) Install the weights. -
Page 7: Preparing The Machine
Preparing the Machine No Parts Required Procedure Park the machine on a level surface. Move the motion-control levers to the N position. EUTRAL Engage the parking brake. Shut off the engine and remove the key. g037289 Figure 3... -
Page 8: Installing The Weights
Installing the Weights Parts needed for this procedure: Weight assembly Bolt (3/8 x 6-1/2 inches) Bracket assembly Caster weight—20.4 kg (45 lb) Caster weight—9.1 kg (20 lb) Clevis pin Hairpin cotter Locknut (3/8 inch) Washer Bolt (3/8 x 8 inches) Procedure Insert the bolt (3/8 x 6-1/2 inches) into hole on the bottom side of the bracket and the rear of... -
Page 9: Installing The Blower Assembly
Installing the Blower Assembly Parts needed for this procedure: Blower belt (from Blower and Drive Kit) Knob (from Blower and Drive Kit) Belt cover (from Blower and Drive Kit) g015594 Figure 5 Blower assembly (from the Blower and Drive Kit) 1. - Page 10 Pull the spring-loaded idler back and install the Push down on the rear of the cover and slide it belt over the deck pulley assembly (Figure backward under the blower. With the belt cover resting on the deck, slide it forward until it seats under both lips on the deck (Figure g260772...
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Page 11: Installing The Mount Brackets
Loosely install 1 carriage bolt (3/8 x 3 inches), 1 thick washer, and 1 locknut (3/8 inch) into each lower mount bracket through the front of the rear bumper (Figure 11). Installing the Mount Brackets Parts needed for this procedure: Lower mount bracket Bolt (3/8 x 2-1/2 inches) Thick washer... -
Page 12: Installing The Hood Assembly And Bags
Lift the hopper assembly and pivot it upward toward the rear of the machine. Secure the rod-support assembly to each side of the rear frame using 2 bagger pins, 2 Installing the Hood flat washers, 4 thrust washers, 2 mount-pin lanyards, and 2 locknuts (1/2 inch) as shown in Assembly and Bags Figure... -
Page 13: Installing The Discharge Tubes
Install the lower tube into the upper tube (Figure 15). Installing the Discharge Tubes Parts needed for this procedure: Lower tube asembly Upper tube Hex-washer head bolt (#10 x 3/4 inch) Flat washer Locknut (#10) Procedure Disengage the PTO and set the parking brake. g003424 Figure 15 Shut off the engine, remove the key, and wait... - Page 14 washers, and 3 locknuts (#10) as shown in Figure Install the bolt head inside the tube to provide minimum obstruction to flow. Ensure that the upper and the lower ends are oriented properly as you assemble the tubes (the parting lines should roughly line up).
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Page 15: Adjusting The Parking Brake
Operation Note: Determine the left and right sides of the machine from the normal operating position. Adjusting the Parking Important: Engage the parking brake when you Brake leave the machine unattended. WARNING No Parts Required To avoid personal injury, follow these procedures: Procedure •... -
Page 16: Emptying The Grass Bags
Emptying the Grass Bags Clearing Obstructions from the Bagger System Grass bags are heavy when full. Be careful when lifting or handling a grass bag that is full. Park the machine on a level surface. WARNING Move the motion-control levers to the When the bagger is in operation, the blower position. -
Page 17: Removing The Collection System For Side Discharge
Removing the Collection System for Side Discharge CAUTION Failing to remove the front bagger weights and operating the machine without the bagger attachment may cause an unstable condition which could result in a loss of control. • Always remove the front weights when removing the bagger attachment. - Page 18 Install the discharge deflector using the parts Remove the bracket assembly and all shown in Figure mounting hardware from the caster arm. Repeat this procedure on the other side of the machine. g015594 Figure 26 1. Bolt 5. Spring installed 2.
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Page 19: Using The Grass Deflector
Using the Grass Deflector Cutting Height Do not set the mower cutting height too low because long grass surrounding the mower can prevent air DANGER from getting under the mower and entering the Without the grass deflector, discharge cover, bagging system. If enough air does not get under the or complete grass catcher assembly mounted mower, the bagging system will plug. - Page 20 at a high height of cut, then lower the mower to your normal cutting height and repeat the bagging process. Bagging Wet Grass Always try to cut grass when it is dry because your lawn will have a neat appearance. If you must cut wet grass, use the conventional side discharge feature of the mower.
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Page 21: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Inspect the blower belt. After the first 8 hours • Inspect the bagger. After the first 10 hours • Clean the hood screen. Before each use or daily • Clean the bagger. •... -
Page 22: Cleaning The Bagger And Bags
Cleaning the Bagger and Greasing the Idler Arm Bags Service Interval: Every 25 hours Grease the bagger belt idler arm (Figure 28) every Service Interval: Before each use or daily 25 hours. Clean the bagger daily. Wash the inside and outside of the bagger hood, bags, tube, and the underside of the mower deck. -
Page 23: Inspecting The Bagger Attachment
In most mowing conditions, the standard high-lift blades provide the best bagging performance. The Toro Atomic blade is recommended for bagging leaves in dry conditions. In dry dusty conditions, the medium lift or low lift blades will reduce dust and dirt blowout while providing effective bagging air flow. -
Page 24: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action There is abnormal vibration. 1. The cutting blade(s) is/are bent or 1. Install new cutting blade(s). unbalanced. 2. The blade-mounting bolt is loose. 2. Tighten the blade-mounting bolt. 3. The blower pulley or pulley assembly 3. - Page 25 Notes:...
- Page 26 Notes:...
- Page 27 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.