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4
1-3 Torque limits
Descriptions
Starter system Starter pawl
Starter case
Ignition system Magneto rotor (Flywheel)
Ignition coil
Igniton switch
Spark plug
Fuel system
Carburetor
Carburetor elbow
Clutch
Clutch shoe
Clutch drum
Engine
Crankcase
Muffler
Cylinder
Cylinder cover
Others
Auto-oiler
Oiler cover
Crankcase (at oil tank)
Cushion (on Front handle)
Front handle
Rear handle
assembly
Handle grip
Brake lever
Brake cover
Washer (at brake band)
Sprocket guard plate
Guide bar nut
Chain catcher
Spike
Regular bolt, nut, and screw
LM: Left-hand thread
1-4 Special repairing materials
Material
Adhesive
Grease
SERVICE INFORMATION
Size
M5
M4
M8
M4
M10
M14
M5
M4
LM10
M8
M5
M5
M5
M4
M4
M4
M5
M5
M5
M4
M5
(M side)
M5
(D side)
M4
M5
(D side)
M5
(M side)
M4
M4
M4
M8
M5
M5
M3
M4
M5
M6
Location
Cushion
Auto-oiler worm
Clutch needle bearing
Choke knob
Oil seal inner lips
Chain brake (metal contact part)
Throttle rod
Bevel gear, Screw, Chain tensioner
kgf•cm
N•m
90
120
9
-
20
30
2
-
150
170
15
-
30
45
3
20
-
30
2
130
-
170
13
20
-
30
2
20
-
30
2
280
-
300
28
150
-
170
15
70
-
90
7
70
90
7
-
70
90
7
-
25
35
2.5
-
20
35
2
-
30
45
3
-
50
70
5
-
20
30
2
-
40
55
4
-
30
45
3
-
40
-
55
4
40
-
55
4
20
-
30
2
40
-
60
4
50
-
70
5
10
-
20
1
15
-
25
1.5
10
15
1
-
200
230
20
-
50
70
5
-
50
70
5
-
6
10
0.6
-
15
25
1.5
-
25
45
2.5
-
45
75
4.5
-
Loctite #406 (424) or equivalent
EPNOC AP2 (Lithium based grease)
P/N X695-000060
CS-501SX, CS-501SXH
501sx
in•lbf
12
80
105
-
-
3
18
25
-
-
17
130
150
-
-
4.5
25
40
-
3
18
-
25
-
17
113
-
150
-
3
18
-
25
-
3
18
-
25
-
30
245
-
265
-
17
130
-
150
-
9
60
-
80
9
60
80
-
-
9
60
80
-
-
3.5
22
30
-
-
3.5
18
30
-
-
4.5
25
40
-
-
7
45
60
-
-
3
18
25
-
-
5.5
35
48
-
-
4.5
25
40
-
-
-
5.5
35
-
48
-
5.5
35
-
48
-
3
18
-
25
-
6
35
-
40
-
7
45
-
60
-
2
9
-
18
-
2.5
13
-
22
1.5
9
13
-
-
23
175
200
-
-
7
45
60
-
-
7
45
60
-
-
1
5
9
-
-
2.5
13
22
-
-
4.5
22
40
-
-
7.5
40
65
-
-
Remarks
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Troubleshooting
