Carrier 25TPA7 Installation Instructions Manual

Carrier 25TPA7 Installation Instructions Manual

2-stage heat pump with puron refrigerant

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25TPA7
Performance™ Series 2-Stage Heat Pump
with Puron Refrigerant
2 To 5 Tons
NOTE: Read the entire instruction manual before starting the installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions which
may cause death, personal injury, or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with the kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and
work gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and follow all
warnings or cautions included in literature and attached to the unit.
Consult local building codes and current editions of the National
Electrical Code (NEC) NFPA 70. In Canada, refer to current editions of
the Canadian Electrical Code CSA 22.1.
Recognize safety information. This is the safety-alert symbol
you see this symbol on the unit and in instructions or manuals, be alert to
the potential for personal injury.
DANGER, WARNING, and CAUTION. These words are used with the
safety-alert symbol. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARNING
signifies hazards which could result in personal injury or death.
CAUTION is used to identify unsafe practices which would result in
minor personal injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation,
reliability, or operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical
disconnect switch must be in the OFF position. There may be more than
1 disconnect switch. Lock out and tag switch with a suitable warning
label.
WARNING
!
EXPLOSION HAZARD
Failure to follow this warning could result in
death, serious personal injury, death, and/or
property damage.
Never use air or any gas containing oxygen for
leak
compressors. Never allow compressor suction
pressure to operate in a vacuum with service
valves closed.
pump-down instructions.
Installation Instructions
Understand these signal words;
testing
or
operating
See Service Manual for
Installation Recommendations
NOTE: In some cases noise in the living area has been traced to gas
pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit
operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate for unit
capacity.
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb vibration.
5. When passing refrigerant tubes through the wall, seal opening with
RTV or other pliable silicon-based caulk. (See
6. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a rigid
wire or strap which comes in direct contact with tubing.(See
8. Ensure that tubing insulation is pliable and completely surrounds
When
vapor tube.
9. When necessary, use hanger straps which are 1 in. (25.4 mm) wide
and conform to shape of tubing insulation. (See
10. Isolate hanger straps from insulation by using metal sleeves bent to
conform to shape of insulation.
When outdoor unit is connected to factory-approved indoor unit, outdoor
unit contains system refrigerant charge for operation with AHRI rated
indoor unit when connected by 15 ft. (4.57 m) of field-supplied or
factory accessory tubing. For proper unit operation, check refrigerant
charge using charging information located on control box cover and/or
in the Check Charge section of this instruction.
IMPORTANT: Maximum liquid-line size is 3/8-in. OD for all
refrigerant
residential applications including line line.
IMPORTANT: Always install the factory-supplied liquid-line filter
drier. Obtain replacement filter driers from your distributor or branch.
Fig. 1 – Piping Installation
Fig.
1.)
Fig.
1.)
Fig.
1.)
A07588

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Summary of Contents for Carrier 25TPA7

  • Page 1 25TPA7 Performance™ Series 2-Stage Heat Pump with Puron Refrigerant 2 To 5 Tons Installation Instructions NOTE: Read the entire instruction manual before starting the installation. SAFETY CONSIDERATIONS Installation Recommendations Improper installation, adjustment, alteration, service, maintenance, or NOTE: In some cases noise in the living area has been traced to gas use can cause explosion, fire, electrical shock, or other conditions which pulsations from improper installation of equipment.
  • Page 2: Installation

    25TPA7: Installation Instructions Installation CAUTION CUT HAZARD Failure to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when handling parts. Check Equipment and Job Site...
  • Page 3: In Long-Line Applications, Install Liquid-Line Solenoid Valve (Lsv)

    25TPA7: Installation Instructions Table 1 – Accessory Usage Required for Low Ambient Required for Sea Coast Required for Long Line Accessory Cooling Applications Applications Applications (Below 55°F / 12.8°C) (within 2 miles/3.2 km) Compressor Start Assist Capacitor and Relay Crankcase Heater...
  • Page 4: Fire Hazard

    25TPA7: Installation Instructions Brazing Connections For Vapor Service Valve - remove valve core from schrader port on Service Valve BEFORE brazing. This helps prevent overheating and WARNING damage to valve seals (refer to Fig. 5). Replace valve core when brazing is completed.
  • Page 5: Electrical Shock Hazard

    25TPA7: Installation Instructions Evacuate Refrigerant Tubing and Indoor Coil Route Ground and Power Wires Remove access panel to gain access to unit wiring. Extend wires from CAUTION disconnect through power wiring hole provided and into unit control box. UNIT DAMAGE HAZARD...
  • Page 6: Compressor Crankcase Heater

    25TPA7: Installation Instructions A12258 Fig. 9 – Thermidistat Wiring with Fan Coil A12259 Fig. 10 – Thermidistat with Variable Speed Furnace and 2-Stage Heat Pump and 2--Stage Heat Pump A09306 Final Wiring Check corresponding airflow. If the airflow setting for low cooling needs...
  • Page 7 25TPA7: Installation Instructions Airflow Selection for FV4C Fan Coils low-stage operation until second stage is required again. When both, first and second stage cooling or heating are satisfied, the compressor (non-communicating) will shut off. The FV4C provides high- and low-stage blower operation to match the Cooling capacities of the compressor at high- and low-stage.
  • Page 8: Check Charge

    25TPA7: Installation Instructions Check Charge Defrost The defrost control is a time/temperature control which has field NOTE: CHARGE IN HIGH STAGE ONLY. selectable settings of 30, 60, 90, or 120 minutes, factory set to 60 Factory charge amount and desired subcooling are shown on unit rating minutes.
  • Page 9: Final Checks

    25TPA7: Installation Instructions Troubleshooting Unloader Test Procedure The unloader is the compressor internal mechanism, controlled by the If the compressor fails to operate with a cooling call, the table below DC solenoid, that modulates between high and low stage. If it is...
  • Page 10 25TPA7: Installation Instructions © 2022 Carrier. All rights reserved. Edition Date: 03/22 Catalog No: 25TPA7-1SI Replaces:New Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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