Honeywell TRADELINE VR8300A Installation Manual page 4

Continuous pilot combination gas control
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Fig. 4—Use moderate amount of pipe compound.
TWO IMPERFECT
THREADS
GAS CONTROL
PIPE
THREAD PIPE THE AMOUNT
SHOWN IN TABLE FOR
INSERTION INTO GAS CONTROL
1. Mount the gas control 0-90 degrees, in any direction
including vertically, from the upright position of the gas
control knob.
2. Mount the gas control so gas flow is in the direction of
the arrow on the bottom of the gas control.
3. Thread pipe the amount shown in Table 4 for insertion
into gas control. DO NOT THREAD PIPE TOO FAR. Valve
distortion or malfunction may result if the pipe is inserted too
deeply into the gas control. Refer to Fig. 4.
TABLE 4—NPT PIPE THREAD LENGTH IN INCHES.
Pipe
Thread Pipe
Size
This Amount
3/8
1/2
3/4
13/16
4. Apply a moderate amount of good quality pipe com-
pound (DO NOT use Teflon tape) to pipe only, leaving two
end threads bare. On LP installations, use compound resistant
to LP gas.
5. Remove seals over gas control inlet and outlet if
necessary.
6. Connect pipe to gas control inlet and outlet. Use
wrench on the square ends of the gas control. If an adapter is
used, place wrench on adapter rather than gas control. Refer
to Figs. 1 and 5.
Fig. 5—Proper use of wrench on gas control.
APPLY WRENCH
TO FLANGE ONLY
APPLY A MODERATE AMOUNT OF
PIPE COMPOUND TO PIPE ONLY
(LEAVE TWO END THREADS BARE).
Maximum Depth
Pipe Can Be
Inserted Into
Control
9/16
3/8
3/4
1/2
3/4
M16012
Connect Pilot Gas Tubing
1. Cut tubing to desired length and bend as necessary for
routing to pilot burner. Do not make sharp bends or deform
the tubing. Do not bend tubing at gas control or pilot burner
after compression fitting has been tightened, as this may
result in gas leakage at the connection.
2. Square off and remove burrs from end of tubing.
3. Unscrew compression fitting from the pilot outlet (Fig.
1). Slip the compression fitting over the tubing and slide out
of the way.
M3075B
NOTE: When replacing a gas control, cut off old compres-
sion fitting and replace with the new compression fitting
provided on the gas control. Never use the old compres-
sion fitting as it may not provide a gas-tight seal.
4. Push tubing into the pilot gas tapping on the outlet end
of the control until it bottoms. While holding tubing all the
way in, slide compression fitting into place and engage
threads—turn until finger tight. Then tighten one more turn
with wrench. Do not overtighten. Refer to Fig. 6.
5. Connect other end of tubing to pilot burner according
to pilot burner manufacturer's instructions.
Fig. 6—Always use new compression fitting.
Fig. 7—Installing thermocouple and optional ECO
connector to the power unit.
ECO
CONNECTOR
M3095
4
GAS CONTROL
TIGHTEN NUT ONE TURN
BEYOND FINGER TIGHT.
FITTING BREAKS OFF AND CLINCHES
TUBING AS NUT IS TIGHTENED.
THERMOCOUPLE
LEAD
1
1
THIS IS AN ELECTRICAL CONECTION AND MUST BE
CLEAN AND DRY. DO NOT USE PIPE COMPOUND.
TO PILOT
BURNER
M3076A

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