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GEM eM1400 LSV 2020 Owner's Manual

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2020
OWNER'S MANUAL
GEM eM1400 LSV

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Summary of Contents for GEM eM1400 LSV 2020

  • Page 1 2020 OWNER’S MANUAL GEM eM1400 LSV...
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 2020 GEM Owner’s Manual eM1400 LSV...
  • Page 4 POLARIS®, GEM®, Global Electric Motorcars®, and e6® are trademarks of POLARIS Industries Inc. Copyright 2019 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
  • Page 5 WELCOME Thank you for purchasing a GEM by POLARIS, and welcome to our world-wide POLARIS family of recreational and utility vehicle owners. We believe POLARIS sets a standard of excellence for all recreational and utility vehicles manufactured in the world today. With our many years of experience in design and manufacturing, we proudly bring you only the finest of vehicles: •...
  • Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation that, if not avoided, will result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS Introduction ....7 Safety ..... . . 9 Features and Controls .

  • Page 9: Introduction

    Gross Vehicle Weight information for your vehicle is on the Passenger/Tire Pressure Warning Label in the rear cargo box. To order an extra or replacement key for your vehicle, please contact GEM customer service. Be prepared to provide your key number and VIN.

  • Page 11: Safety

    SAFETY SAFETY GENERAL WARNING WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. Special precautions must be followed when owning and operating a battery- powered vehicle. This vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles.
  • Page 12 If any label becomes illegible or comes off, contact your authorized GEM dealer to purchase a replacement. Replacement safety labels are provided at no charge.

  • Page 13: Battery Caution

    • With more than one passenger, or a passenger under age twelve or who cannot comfortably reach the floor and hand holds. • With non-GEM approved accessories - they may seriously affect stability. ALWAYS: • Wear your seat belt. Vehicle rollover could cause severe injury or death.

  • Page 14: Battery Charging Warning

    SAFETY BATTERY CHARGING WARNING The Battery Charging Warning is located inside the glove box of your vehicle WARNING • Explosive gases are released when batteries are charged. Keep sparks, flames and cigarettes away. Shield eyes when working near batteries. • Do not charge batteries in a non- ventilated enclosed area or near flammable materials.
  • Page 15 SAFETY PASSENGER/TIRE PRESSURE WARNING The Passenger/Tire Pressure Warning is located on the inside of the cargo box on the front panel • Reduce speed and allow greater distance for braking when carrying cargo. • Overloading or carrying tall, off- center, or unsecured loads will increase your risk of losing control.

  • Page 16: Battery Compartment Warning

    • Tampering with or unauthorized modification of this unit could result in serious personal injury, will void the warranty, and can result in permanent damage to the vehicle. • Refer to your Owner’s Manual or contact your local GEM dealer with any questions. CARGO DUMP WARNING WARNING Be sure the area around bed is clear before dumping.
  • Page 17 • Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on safety labels. • Never modify this vehicle through improper installation or use of non-GEM- approved accessories. • Always set the park brake and remove the key when leaving the vehicle unattended.
  • Page 18 Never turn the steering wheel abruptly when driving at high speed. • Always have this vehicle checked by an authorized GEM dealer if it has been involved in an accident. • Always be alert for obstacles when operating this vehicle. Never attempt to operate over obstacles.

  • Page 19: Equipment Modifications

    Do not install any non-GEM-approved accessory or modify the vehicle including for the purpose of increasing speed or power. The warranty on your GEM vehicle may be voided if any non-GEM-approved equipment and/or modifications have been added to the vehicle.
  • Page 20 SAFETY OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle.
  • Page 21 CAUTION Operating a damaged vehicle can result in an accident. After any rollover or accident, have an authorized GEM dealer or qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, accelerator, steering system and electrical system.

  • Page 22: Failure To Inspect Before Operating

    SAFETY VENTILATION WHEN CHARGING BATTERIES WARNING Maintenance and storage areas for this vehicle should be properly ventilated to avoid fire hazards in accordance with applicable fire codes and ordinances. Ventilation for this vehicle should be provided to remove the accumulation of flammable hydrogen gas emitted during the charging process.

  • Page 23: Exhibition Driving

    SAFETY VEHICLE ROLLOVER WARNING Vehicle rollover could cause serious injury or death. The cab frame is not designed or intended to provide rollover protection. Always make sure the seat belts are secured for operator and all passengers before operating. Avoid situations that could result in a rollover.
  • Page 24 SAFETY STALLING WHILE CLIMBING A HILL Stalling or rolling backwards while climbing a hill could cause a rollover. Always maintain a steady speed when climbing a hill. IF ALL FORWARD SPEED IS LOST: • Apply the brakes. • Switch to reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

  • Page 25: Hot Drive Systems

    SAFETY OPERATING ON FROZEN BODIES OF WATER Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water. HOT DRIVE SYSTEMS The motor and controller are very hot during and after use of the vehicle. Hot components can cause burns and fire.
  • Page 26 Your authorized GEM dealer can provide battery- related service. WARNING Do not work in or near the battery compartment or on any other electrical component of the vehicle while charging the batteries.

  • Page 27: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS CONSOLE Indicator Lamps Lights Switch Speedometer/Odometer Direction Selector Switch Key Ignition Switch Battery Discharger Indicator Turn Signal/Hazard Signal Lever 12V Auxiliary Outlet INDICATOR PANEL LIGHTS The Indicator Panel is located above the steering wheel on the console The indicator lights activate when the key is in the ON position.
  • Page 28 FEATURES AND CONTROLS INDICATOR INDICATES STATUS Electrical malfunction (flash sequence on controller indicates type; see troubleshooting guide on page 34) Accelerator pedal is pressed while key is being turned on (release pedal Steady Malfunction to extinguish lamp) Charger is plugged in (vehicle will not operate when charging;...

  • Page 29: Hour Meter

    FEATURES AND CONTROLS SPEEDOMETER The speedometer displays vehicle speed in miles per hour (MPH). ODOMETER The odometer records and displays the total distance traveled by the vehicle. The odometer will display in miles for the first five (5) seconds after the key is turned to the ON position, then the speed will display.
  • Page 30 FEATURES AND CONTROLS TURN SIGNAL The turn signal lever contains the controls for the turn signals, hazard signals and horn. Check turn signal lamps before each ride. When driving, activate a turn signal before turning to alert others of your intentions. The key must be in the ON position to activate the turn signals.

  • Page 31: Direction Selector Switch

    FEATURES AND CONTROLS HEADLIGHT SWITCH The ignition switch key must be in the ON/RUN position to operate the headlights. Press the top of the rocker switch toward the dash to place the headlights on high beam. Move the rocker switch to the center position to place the headlights on low beam.

  • Page 32: Battery Discharge Indicator

    FEATURES AND CONTROLS WINDSHIELD WIPER SWITCH CAUTION A worn or damaged wiper blade could impair operator vision and result in an accident. A worn wiper blade could also damage windshield glass. Always replace worn or damaged wiper blades promptly. The windshield wiper switch is located on the dash. Press the top of the switch to turn the wiper on.
  • Page 33 FEATURES AND CONTROLS PARK BRAKE LEVER To help prevent the vehicle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator is illuminated, motor speed is limited. If the accelerator is applied, this limiting feature prevents operation, which protects the park brake pads from excessive wear.

  • Page 34: Auxiliary 12-Volt Terminal Board

    FEATURES AND CONTROLS CHARGE STATUS INDICATOR When charging the batteries, the charge status indicator light flashes and changes color to indicate the status of the charge. Refer to the table below. CODE DEFINITION COLOR INDICATION Charge is complete, charger is in Green Solid maintenance mode.

  • Page 35: Hazard Signals

    FEATURES AND CONTROLS HORN Press the turn signal wand inward toward the instrument pod to sound the horn. HAZARD SIGNALS Push the turn signal lever forward to cause all turn signal lamps to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution, especially if your vehicle becomes disabled on or...

  • Page 36: Batteries

    FEATURES AND CONTROLS CHARGE STATUS INDICATOR TROUBLE- SHOOTING GUIDE The code definitions provided are for informational purposes only. Please see your GEM dealer for diagnosis and repair. # OF BLINKS CODE DEFINITION SOLUTION Battery high voltage Check battery size and condition;...

  • Page 37: Battery Conditioning

    FEATURES AND CONTROLS BATTERY HANDLING PRECAUTIONS • Always make sure that all electrical accessories are grounded directly to the negative (-) post on the terminal board. Never use the chassis or body as a ground connection. • Always keep battery terminals and connections clean and free of corrosion at all times.

  • Page 38: Ambient Temperature Implications On Batteries

    FEATURES AND CONTROLS AMBIENT TEMPERATURE IMPLICATIONS ON BATTERIES 1. Battery range decreases as ambient temperature decreases. Extreme cold can have a significant impact to range. Use of a heater accessory will further reduce range. 2. Batteries discharge when left uncharged. They can discharge up to 13% per month (higher rates in warmer climates) with the key off and much faster if the key is left on.
  • Page 39 FEATURES AND CONTROLS MAIN POWER CONNECTOR NOTICE Damage to electrical connections and components will occur if they are unplugged before the main power connector is disconnected. Always disconnect the main power connector before servicing or unplugging any electrical components. WARNING Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring.

  • Page 40: Brake/Accelerator Pedal

    FEATURES AND CONTROLS BRAKE AND ACCELERATOR PEDALS BRAKE PEDAL The brake pedal is located on the floor to the left of the accelerator pedal. Push the brake pedal toward the floor to slow or stop the vehicle. Apply the brakes before turning the key on. WARNING Constant brake use (riding the brakes) can cause brakes to overheat and fail, which could lead to an accident resulting in serious injury or death.
  • Page 41 FEATURES AND CONTROLS SEAT ADJUSTMENT Seats can be adjusted forward or rearward. The seat adjustment lever is directly under the front of the seat. 1. Move the adjustment lever to the left and slide the seat to the desired position. 2.
  • Page 42 FEATURES AND CONTROLS PROPER SEAT BELT USE This vehicle is equipped with three- point lap and diagonal seat belts for all occupants. Always make sure the seat belts are secured for operator and all passengers before operating. When the key is turned on, the seat belt indicator lamp will illuminate if the driver’s seat belt is not fastened.
  • Page 43 (OPS) on this vehicle meets OSHA 1928.53 rollover performance requirements. Always have your authorized GEM dealer thoroughly inspect the OPS if it ever becomes damaged in any way. No device can assure occupant protection in the event of a rollover.

  • Page 45: Operation

    OPERATION OPERATION OPERATION WARNING WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
  • Page 46 OPERATION ITEM REMARKS PAGE Frame nuts, bolts, Inspect, ensure tightness fasteners Accelerator Ensure proper operation page 38 Indicator lights/switches Ensure operation page 25 Headlamp Check operation, apply dielectric grease when page 78 lamp is replaced Brake light/tail lamp Check operation, apply dielectric grease when page 79 lamp is replaced...
  • Page 47 GEM dealer in accordance with the GEM service manual. Shown to the right is a close-up image of the park brake lever reaching its hard stop at its maximum travel position.
  • Page 48 OPERATION NEW OPERATOR DRIVING PROCEDURE 1. Disconnect the charging cable (if connected). 2. All riders should wear substantial footwear, long pants and a close-fitting shirt. A hard hat or helmet and approved eye protection are recommended when appropriate for working or riding conditions. 3.

  • Page 49: Driving On Slippery Surfaces

    OPERATION 13. Do not carry a passenger until you have at least two hours of driving experience with this vehicle. Never carry more than one passenger in this vehicle. Allow a passenger to ride only in a designated passenger seat with seat belt secured.

  • Page 50: Driving Downhill

    OPERATION 3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids. 4. Correct a skid by turning the steering wheel in the direction of the skid. Never apply the brakes during a skid. DRIVING UPHILL Whenever traveling uphill, follow these precautions: •...

  • Page 51: Driving In Reverse

    OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: •...

  • Page 52: Driving Over Obstacles

    OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches. 3.

  • Page 53: Driving Through Water

    OPERATION DRIVING THROUGH WATER Your GEM vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTICE Serious damage can occur to the electrical system and batteries if the vehicle is operated in water deeper than the floorboards.
  • Page 54 OPERATION PARKING ON AN INCLINE 1. Apply the brakes. 2. Set the park brake. 3. Place the direction selector in neutral. 4. Turn the key off. Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: • If parking in an open area, block the wheels on the downhill side of the vehicle after turning the key off.

  • Page 55: Hauling Cargo

    OPERATION HAULING CARGO WARNING Hauling cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: • Never exceed the maximum weight capacity of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the trailer tongue.
  • Page 56 OPERATION The GEM eM 1400 LSV has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle. Never exceed the following capacities.
  • Page 57 (LEVEL WEIGHT (15°GRADE) GROUND) 1250 lbs. 850 lbs. 150 lbs. 10 MPH GEM eM (567 kg) (386 kg) (68.1 kg) (16 kph) 1400 LSV TOWING THE VEHICLE NOTICE When towing the vehicle, the key MUST be in the OFF position or severe motor damage will occur.

  • Page 58: Dumping The Cargo Box

    OPERATION DUMPING THE CARGO BOX (ACCESSORY OPTION) 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3. Set the park brake. 4.
  • Page 59 Secure or remove all cargo, and inspect the unit for loose parts prior to transport. 4. Always tie the frame of the GEM vehicle to the transporting unit securely with suitable straps. 5. Never allow passengers on a trailer or in a trailered vehicle.

  • Page 61: Winch Guide

    WINCH GUIDE WINCH GUIDE WINCH SAFETY PRECAUTIONS WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle.
  • Page 62 WINCH GUIDE • The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again •...
  • Page 63 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 64 WINCH GUIDE 4. Always use the hook strap when handling the hook WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY. a. Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
  • Page 65 WINCH GUIDE 7. Pulling out as much cable as possible maximizes the winch’s pulling capacity. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load 8.
  • Page 66 WINCH GUIDE 11. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch-equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle.
  • Page 67 WINCH GUIDE 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again. 15.
  • Page 68 WINCH GUIDE WINCH CABLE CARE For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer. WARNING Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY.
  • Page 69 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 70 WINCH GUIDE WINCH MAINTENANCE AND SERVICE SAFETY WARNING Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable.

  • Page 71: Maintenance

    Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine GEM parts available from your GEM dealer. Record maintenance and service in the Maintenance Log beginning on page 101.
  • Page 72 MAINTENANCE PERIODIC MAINTENANCE CHART Perform all services at whichever maintenance interval is reached first. Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
  • Page 73 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CLNDR (KM) Battery Inspect and Monthly 25 H terminals clean Battery fluid Monthly 25 H Add as needed levels Inspect; torque Battery Monthly 25 H to specification terminals Torque bolts to specification Transaxle Monthly...
  • Page 74 TRANSAXLE This gearbox uses a lifetime fluid. Checking the fluid level and changing the fluid is not required. Please see your authorized GEM dealer for any transaxle- related concerns. Do NOT add fluid to the transaxle unless changing the fluid. If changing the fluid, add only the recommended fluid capacity as stated in the specifications chart above.

  • Page 75: Brake Fluid

    MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. BRAKE FLUID Inspect the brake system routinely. Inspect the brake fluid level before each operation. If the level drops between fluid checks, add brake fluid as needed.

  • Page 76: Brake Inspection

    MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40 or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks.

  • Page 77: Fuse Replacement

    The fuse box is located under the hood. Spare fuses are provided in the fuse box. If you suspect that a fuse or relay may not be working properly, please see your GEM dealer. FUSE FEATURE SUPPORTED...

  • Page 78: Axle And Wheel Nut Torque Specifications

    TIRE TREAD DEPTH Any accelerated wear of tires may be an indicator of improper alignment or poor driving habits. Your authorized GEM dealer can assist. Rotate wheels every 5,000 miles, or more frequently if needed.
  • Page 79 MAINTENANCE WHEEL INSTALLATION WARNING Improperly installed wheels can adversely affect tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed.

  • Page 80: Headlight Replacement

    6. Reinstall the harness assembly into the headlight assembly FRONT AND REAR TURN SIGNAL LIGHT REPLACEMENT If a front or rear turn signal fails to work properly, the entire assembly must be replaced. See your authorized GEM dealer for this service.

  • Page 81: Brake Lights

    MAINTENANCE HEADLIGHT BEAM ADJUSTMENT 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 3.
  • Page 82 MAINTENANCE INDICATOR PANEL LAMP REPLACEMENT In the event that the indicator panel fails to illuminate, check to see if you have an expired lamp. To replace the indicator panel lamp, do the following: 1. Lift the hood. 2. Reach in behind the console panel and lift the release to unplug the light from the harness.
  • Page 83 Your authorized GEM dealer can provide battery-related service. WARNING Battery posts, terminals and related components contain lead and lead compounds, chemicals known to cause cancer and reproductive harm.

  • Page 84: Battery Charging

    MAINTENANCE BATTERY CHARGING When not in use, park the vehicle and connect the battery charger. The battery charge receptacle is located on the left side panel below the driver’s seat WARNING Failure to provide adequate ventilation while charging batteries can result in an explosion.

  • Page 85: Battery Access

    MAINTENANCE 8. Make sure the charger uses a dedicated circuit to prevent overloading. If charging multiple vehicles, each vehicle should use a dedicated circuit. 9. When disconnecting the charger, always disconnect the extension cord from the wall receptacle first, then disconnect the cord from the vehicle’s charge receptacle.

  • Page 86: Battery Cleaning

    With proper care and maintenance, as outlined in this owner’s manual, battery life can be maximized, but the battery will eventually reach the end of its useful life. When battery replacement is necessary, your authorized GEM dealer can provide this service.

  • Page 87: Battery Fluid (Conventional Batteries)

    MAINTENANCE BATTERY FLUID (CONVENTIONAL BATTERIES) • A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. Add only distilled water. Tap water contains minerals that are harmful to a battery. • Unless the plates are exposed before charging, distilled water should be added to a battery after charging.

  • Page 88: Cleaning And Storage

    Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your GEM vehicle is with a garden hose and a pail of mild soap and water.
  • Page 89 POLISHING THE VEHICLE GEM recommends the use of common household aerosol furniture polish for polishing the finish on your GEM vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
  • Page 90 MAINTENANCE STORING THE VEHICLE Any time the vehicle will be parked for more than a few hours, follow the recommended storage procedures: 1. Make any necessary repairs and clean the vehicle. See page 86. 2. Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 69.
  • Page 91 MAINTENANCE REMOVAL FROM STORAGE 1. Inspect all battery connections. 2. Verify that batteries are fully charged. 3. Verify that tire pressure is at specification. 4. Perform the pre-ride inspection. See the Pre-Ride Inspection section of your owner’s manual for more information. 5.

  • Page 93: Specifications And Troubleshooting

    SPECIFICATIONS AND TROUBLESHOOTING SPECIFICATIONS AND TROUBLESHOOTING GEM EM 1400 LSV DIMENSIONS Dry Weight 1703 lbs. (772 kg) 8.5 in. (21.5 cm) Ground Clearance Length 115 in. (292 cm) 57 in. (144 cm) Width Height 73 in. (185.4 cm) Cargo Box (Inside) 51.5 x 41.75 in.
  • Page 94 SPECIFICATIONS AND TROUBLESHOOTING PERFORMANCE 450 - Amp Sevcon Gen IV controller Controller with regenerative braking 10.4 kw battery pack at 48V DC with 8 6-volt, US12VXC batteries in Battery pack series-parallel configuration, 6-volt AGM optional Maximum speed 25 MPH (40 km/h) Up to 45 miles (72 km) (may vary Range (on flat ground) with driving conditions)
  • Page 95 SPECIFICATIONS AND TROUBLESHOOTING SUSPENSION Tire size 175/70 R14 Tire pressure 35 psi (241 kPa) FEATURES Cup holders Dual cup holders Indicates directional selection, park Indicator panel brake, and motor or controller malfunction Charge indicator Digital, indicates battery discharge Digital, indicates cumulative hours of Hour meter Auxiliary power 12-volt accessory outlet...
  • Page 96 SPECIFICATIONS AND TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Loose contactor connections Check all connections and tighten Loose electronic control box Inspect, clean, reinstall connectors connections...

  • Page 97: Warranty

    This warranty is transferable to another consumer during the warranty period through a GEM dealer, but any such transfer will not extend the original term of either warranty. The duration of this warranty and/or the battery warranty may vary by international region based upon local laws and regulations.
  • Page 98 REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to GEM within three days. Upon receipt of this registration, GEM will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be the warranty entitlement.
  • Page 99 WARRANTY • Wheels and tires • Painted or otherwise finished surfaces • Suspension components • Upholstery • Brake components • Engine components • Seat components • Drive belts • Clutches and components • Hydraulic components and fluids • Steering components •...

  • Page 100: How To Obtain Warranty Service

    APPLY TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW. HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a GEM Servicing Dealer. When requesting warranty service, you must present your copy of the Warranty Registration form to the dealer.

  • Page 101: Exported Products

    WARRANTY IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a GEM vehicle from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local GEM dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 102 100 miles (160 km) each. A trip includes towing from your vehicle’s location to the nearest GEM dealer, a second trip can be used to return the vehicle from the GEM dealer to your location. Your VIN is your vehicle’s contract number.

  • Page 103: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. SERVICE MILES (KM) OR DATE TECHNICIAN PERFORMED / HOURS COMMENTS...
  • Page 104 MAINTENANCE LOG SERVICE MILES (KM) OR DATE TECHNICIAN PERFORMED / HOURS COMMENTS...
  • Page 105 Fuse Replacement..... 75 Battery Inspections/ Maintenance ......83 Battery Operation Range..... 36 Battery Replacement....84 GEM Customer Service ... 7, 99 Brake Fluid....... 73 General Warning ......9 Brake Inspection ....... 74 Gross Vehicle Weight Rating Brake Lights ......79 (GVWR) .........
  • Page 106 Improper Tire Maintenance ..22 Park Brake Lever....... 31 Indicator Panel Lamp Parking Brake Replacement ......80 Inspection ......45 Indicator Panel Lights ....25 Parking on an Incline ....52 Inspection Parking the Vehicle ....51 Parking Brake ......45 Passenger/Tire Pressure Warning .........
  • Page 107 Turning Improperly..... 21 Unauthorized Use of the Vehicle ... 20 Vehicle Identification Numbers ..7 Vehicle Rollover ......21 Ventilation When Charging Batteries ........ 20 Washing the Vehicle....23, 86 Wheel Installation ...... 77 Winch Cable Care ..... 66 Winch Maintenance and Service Safety ......
  • Page 109 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Medina, MN 55340 Part No. 9931124-EN Rev 01 Printed in USA...

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