Prince Castle DCFT-BKM Operation Manual

Prince Castle DCFT-BKM Operation Manual

Dual continuous feed toaster

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Operation
Manual
TEMPERATURE
COMPRESSION
ADJUSTMENT
KNOBS
INDICATOR
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of 2 years (repair parts) + 2 years (service,
labor) from date of original installation, not to exceed 30 months from
date of shipment from our factory. Any part or component which
proves to be faulty in material and/or workmanship within the
warranty period will be replaced or repaired (at the option of Prince
Castle, Inc.) without cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this
warranty and all work must be performed by an authorized
Prince Castle Service Agent.
• All labor shall be performed during regular work hours.
Overtime premium will not be covered.
• Travel charges are limited to 100 miles (200 kilometers) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering
electrical components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of
God is not covered.
• Damage to non-stick coated surfaces is not covered by this
warranty.
525-4122 RevA-EN
Product Identification
ON/OFF
Building 5,889 Kungang Rd, Xiaokunshan Town, Songjiang District, Shanghai, China 201614
Dual Continuous Feed Toaster
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 4
Daily Planned Maintenance . . . . . . . . . . . . . . . . . . . . .. . . . . 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Exploded View and Parts List . . . . . . . . . . . . . . .. . . . . . . . . .8
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . 10
PHONE: (86 21)6071 5000
WWW.PRINCECASTLE.COM
1
PRINCE CASTLE
LOGO BUTTON
START POINT
TEMP INDICATOR
PRINCE CASTLE
LOGO BUTTON
HEATING
INDICATOR

TABLE OF CONTENTS

Printed in China 08/20 © 2018
DCFT-BKM

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Summary of Contents for Prince Castle DCFT-BKM

  • Page 1: Table Of Contents

    Installation ........2 • Use of any non-genuine Prince Castle parts voids this Operation .
  • Page 2: Safety Information

    DCFT-BKM Safety Information Important WARNING Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle Indicates information important to the proper operation of the unit. the buyer to corresponding changes, improvements, Failure to observe may result in damage to the equipment and/or additions or replacements for previously purchased severe bodily injury or death.
  • Page 3 Dual Continuous Feed Toaster DCFT-BKM Installation (continued)  Plug unit in. Plug Install release sheet. unit into a grounded Place Teflon® release sheet over the platen. receptacle with a matching plug  Replace bun infeed. configuration. WARNING All electrical connections must be in accordance with local electrical codes and any other applicable codes.
  • Page 4: Operation

    Dual Continuous Feed Toaster DCFT-BKM Operation Turn unit ON. Turn the REAR KNOB On/Off switch located at the bottom of the unit to Choose the compression adjustments. Dial the front compression adjustment knob for the product part ON/OFF SWITCH (Regular Crown, etc.) that you will be toasting in the front of the unit.
  • Page 5: Daily Planned Maintenance

    Dual Continuous Feed Toaster DCFT-BKM Daily Planned Maintenance WARNING: Open doors. Clean inside of doors with damp cloth. BURN/ELECTRICAL SHOCK HAZARD! Platen sections are HOT and can cause severe burns or severe shock. Keep hands and objects out of the toaster unit! Failure to exer-...
  • Page 6 Dual Continuous Feed Toaster DCFT-BKM Daily Planned Maintenance (Continued) Clean outside of the DCFT. Dampen a clean cloth Close conveyor doors. with lukewarm soap and water. Wipe down the outside of the entire DCFT. Wipe down the entire DCFT again with a fresh clean, sanitized towel. Wipe down ramp.
  • Page 7 Dual Continuous Feed Toaster DCFT-BKM Belt Maintenance Maintain proper tension on the conveyor belt to prevent jamming. Tension should be checked every 3 months. Observed symptom: Belt skipping, or not rotating. Solution: Remove belt link. Turn off the unit. TURN OFF AND UNPLUG THE TOASTER AND LET IT COOL Measure the rollers for wear.
  • Page 8 Dual Continuous Feed Toaster DCFT-BKM Belt Maintenance Open the belt. Use the belt removal tool and the needle nose pliers to open the belt. Find the master link gap. This gap is in the middle of the belt where the master link connects.
  • Page 9 Dual Continuous Feed Toaster DCFT-BKM Belt Maintenance Unhook the hooks using the needle nose pliers. Pullout the master link. Printed in China 08/20 © 2018 525-4122 RevA-EN...
  • Page 10 Dual Continuous Feed Toaster DCFT-BKM Belt Maintenance Hang the belt. Make sure the hooks are facing up Place one master link through the belt and under the top shaft to keep it from falling. Printed in China 08/20 © 2018...
  • Page 11 Dual Continuous Feed Toaster DCFT-BKM Belt Maintenance Cut the bottom link Open the hooks on the Cut the bottom wire using View of the cut wire bottom link on both sides the bolt cutters. using the belt tool. Pull out the link Remove the slat Printed in China 08/20 ©...
  • Page 12 Dual Continuous Feed Toaster DCFT-BKM Belt Maintenance Install the belt Make sure the belt hooks are facing up Install the master link. The belt must be engaged on the bottom sprockets. Crimp the left hook Crimp the right hook Printed in China 08/20 © 2018...
  • Page 13: Troubleshooting

    Dual Continuous Feed Toaster DCFT-BKM Troubleshooting WARNING BURN/ELECTRICAL SHOCK HAZARD! Platen is HOT and can cause severe burns or severe shock. Keep hands and objects out of the toaster unit! Failure to exercise caution may result in serious injury! Turn the unit off, unplug it and let it cool down completely before touching or working on internal apparatus.
  • Page 14: Exploded View And Parts List

    2 525-390S Motor 22 525-250S Tensioner For Chain 3 70-081S Knobs (qty. of 2) 23 525-288S Cut Off Switch 4 72-4234S Power Cord DCFT-BKM 24 525-286S Handle (qty. 4) 5 525-280S Overlay 25 525-385S Platen 6 66-045S STRAIN RELIEF 26 525-296S...
  • Page 15 Dual Continuous Feed Toaster DCFT-BKM Exploded View and Parts List With the exception of maintenance items, such as Teflon sheets, electrical and mechanical parts should be replaced only by a qualified service representative. 525-4122RrevA-EN Printed in China 08/20 © 2018...
  • Page 16: Wiring Diagram

    Dual Continuous Feed Toaster DCFT-BKM Wiring Diagram Printed in China 08/20 © 2018 525-4122 RevA-EN...

Table of Contents