YASKAWA R1000 Series Quick Start Manual
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YASKAWA R1000 Series Quick Start Manual

Power regenerative unit
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Power Regenerative Unit
YASKAWA R1000 Series
Quick Start Guide
Type: CIMR-RC
Models: 200 V Class, Three-Phase Input: 3.5 to 105 kW
400 V Class, Three-Phase Input: 3.5 to 300 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710656 09D

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  • Page 1 Power Regenerative Unit YASKAWA R1000 Series Quick Start Guide Type: CIMR-RC Models: 200 V Class, Three-Phase Input: 3.5 to 105 kW 400 V Class, Three-Phase Input: 3.5 to 300 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.

  • Page 3: Table Of Contents

    UL STANDARDS ..........48 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 4: Preface

    Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual.
  • Page 5 Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to perform work on the regenerative unit.
  • Page 6 Do not operate damaged equipment. Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 7 Failure to comply could result in damage to the regenerative unit and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the regenerative unit and connecting any other devices.
  • Page 8 Do not use regenerative unit in areas with pollution degree 2 and overvoltage category III in accordance with IEC/EN 60664. Ground the neutral point of the main power supply for 400 V Class regenerative units. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 9: Mechanical Installation

    <1> 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. Figure 1 Regenerative Unit Nameplate Information Example YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 10 Top/Bottom Clearance A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum D – Airflow direction Figure 2 Correct Installation Spacing (Single) YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 11 Lower the unit when ready to install in the enclosure panel. Stop lowering the unit when it is near the floor then begin lowering the unit again very slowly until the unit is placed correctly. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 12 Table 3 Dimensions for IP20/UL Type 1 enclosure: 400 V Class Dimensions mm Weight Model Figure 4A03P5 – – 4A0005 – – 4A0007 – – 4A0010 – – 4A0014 – – 4A0017 4A0020 4A0028 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 13 2A0073 12.5 2A0105 Table 5 Dimensions for IP00/Open Type Enclosure: 400 V Class Dimensions mm Weight Model Figure 4A0035 4A0043 4A0053 4A0073 4A0105 4A0150 4A0210 4A0300 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 14: Electrical Installation

    <7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. <8> When wiring the GA700, refer to Technical Manual for details. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 15 NOTICE: If a fuse is open or a Residual Current Device (RCD) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the regenerative unit or the peripheral devices if the cause cannot be identified.
  • Page 16 These terminals are to detect the power supply voltage order and Power supply voltage detection inputs 1/ 21 voltage levels. t1/ 31 DC voltage input These terminals input a DC voltage. – Grounding terminal YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 17 There are three DIP Switches and one Slide Switch and two jumpers, S1, S2, and S6, located on the terminal board. Terminal A2 Signal Selection Current Voltage RS-422/RS-485 Termination Resistor Terminal FM/AM Signal Selection FM/AM: Voltage Output FM: Current Output AM: Voltage Output YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 18 <1> Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life. Switching life is estimated at 200,000 times (assumes 1 A, resistive load). YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 19: Using The Digital Operator

    <1> Displayed when in DC Bus Voltage Feedback Reference Mode. <2> Displayed when in DC Bus Voltage Feedback Reference Mode and Monitor Mode. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 20 <4> The DC Bus Voltage Feedback Reference appears after the initial display that shows the product name. <5> The information that appears on the display will vary depending on the regenerative unit. Figure 9 Digital Operator Menu and Screen Structure YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 21: Powering Up The Regenerative Unit

    Properly connect the Power coordinating reactor, current suppression reactor, and fuse to suppression reactor, and fuse regenerative unit as shown in the Standard Connection Diagram. connections to regenerative unit YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 22: Operation With The Drive Connected

    The regenerative unit stops after the minimum operation time set to C7-16 has passed when the bus voltage is less than the acceptable voltage set to the operation start/stop level. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 23 • Use an input contact for a signal from the peripheral device. • Use detection of an external fault. • Stop operation (as the operation selection when an external fault is detected). YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 24 To give Run command and DC bus voltage feedback reference from the control circuit terminals, press the to set REMOTE. (The LO/RE indicator is lit off while REMOTE is set.) YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 25: Parameter Table

    1: Allowed. Regenerative Unit will start (416H) Bias Setting H3-06 when 0 V is input at terminal A3. (1C6H) at Power Up immediately if Run Command is present at power up. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 26 150% of regenerative unit rated current. Power Supply 0: No detection L8-65 Fault Detection 1: Stop operation (fault) (66FH) Selection 2: Continue operation (minor fault) YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 27 Side Power side. Output (terminal M5-M6) Reserved U1-58 Power Supply Shows the frequency on the power supply Fault Relay (1087H) Frequency side. (terminal MA/MB-MC closed MA/MB-MC open) YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 28 Parameter o4-03 can be used to reset Avr Input (7EH) Maintenance this monitor. Replace the fan when this U2-64 (Voltage Shows the Avr input. monitor reaches 90%. (84DH) Deviation) at Previous Fault YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 29 Baseblock command (N.O.) Baseblock command (N.C.) Analog terminal input selection Through mode Fault reset Timer function input Program lockout 24 to 27 External fault 2C to 2F YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 30: Troubleshooting

    If the problem continues, replace the control board or the entire –  Control circuit is damaged. regenerative unit. Contact Yaskawa or a Yaskawa representative for CPF02 instructions on replacing the control board. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 31 If the problem continues, replace the control board or the entire Hardware problem regenerative unit. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 32 Yaskawa sales office. Current Alarm Reduce the load for applications with repetitive operations (i.e., stops  – Load is too heavy. and starts), or replace the regenerative unit. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 33 Reduce the load. Replace the cooling fan. Internal cooling fan is stopped. After replacing the cooling fan, set parameter o4-03 to 0 to reset the cooling fan maintenance. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 34 • Turn the power supply off and then on again to check operation. Ground Fault –  If the problem continues, contact your Yaskawa representative or IGBT short circuit detection circuit fault. nearest Yaskawa sales office. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 35 • If the problem continues, replace either the control board or the Undervoltage –  Internal circuitry is damaged. entire regenerative unit. For instructions on replacing the control board, contact Yaskawa or a Yaskawa representative. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 36 For information on clearing the fault, consult with your Yaskawa Adjustment • EEPROM failed for the input voltage offset. representative or the nearest Yaskawa sales office. oPE30 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 37: European Standards

    CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE standards. After setting up the device, verify that conditions meet European standards. YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 38 9 European Standards  EU Declaration of Conformity R1000 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 39 9 European Standards R1000 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 40 9 European Standards R1000 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 41 9 European Standards R1000 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 42 9 European Standards R1000 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 43 9 European Standards R1000 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 44 NOTICE: If a fuse is open or a Residual Current Device (RCD) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the regenerative unit or the peripheral devices if the cause cannot be identified.
  • Page 45 1000 V, ACL-0660-EISC 528 V, 660 A, 528 V, 466 A, 40300 170M4016 700 V, 630 A 170H3003 BUSSMANN 300-056-835 630 A -9353ABH 0.03 mH 0.013 mH YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 46 Voltage circuits if the regenerative unit output is 250 Vac 1 A max. or 30 Vdc 1 A maximum. Figure 14 Wiring Diagram for CE Low Voltage Directive Compliance YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 47 Motor U/T1 T/L3 V/T2 (Ground) W/T3 (Ground) r1/ 11 1/ 21 t1/ 31 Figure 15 Wiring Diagram for EMC (Models 2A03P5 to 2A0105, 4A03P5 to 4A0300) YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...

  • Page 48: Ul Standards

    2. The R1000 (open type) device and its peripherals shall be installed in a suitable enclosure in the end use. 3. The R1000 Series of Power Regenerative devices shall be connected to a VFD which incorporates Solid State Short Circuit Protection Circuitry and was found to comply with the High Fault Current Short Circuit Test without additional...
  • Page 49 32.0 to 40.0 (283 to 354) 2A0105 r1/ 11, 1/ 21, t1/ 31 14 to 10 1.1 to 1.2 (9.7 to 10.6) 1/0 to 300 32.0 to 40.0 (283 to 354) YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 50 13.5 to 15.0 (119.5 to 132.8) 4A0073 r1/ 11, 1/ 21, t1/ 31 14 to 10 1.1 to 1.2 (9.7 to 10.6) 18.0 to 23.0 (159 to 204) YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 51 32.0 to 40.0 (283 to 354) Closed-Loop Crimp Terminal Recommendations Yaskawa recommends UL Listed crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap. Table 15 matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and insulation caps.
  • Page 52 14-NK4 YA-4 AD-902 TP-014 100-054-033 – R5.5-4 YA-4 AD-900 TP-005 100-054-029 R5.5-4 YA-4 AD-900 TP-005 100-054-029 4A0005 YA-4 AD-901 TP-008 100-054-031 14-NK4 YA-4 AD-902 TP-014 100-054-033 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 53 AD-954 TP-038 100-051-264 R38-8 YA-5 AD-954 TP-038 100-051-264 4A0053 R60-8 YA-5 AD-955 TP-060 100-051-265 R60-8 YA-5 AD-955 TP-060 100-051-265 YF-1 TD-323 80-8 TP-080 100-092-579 YET-300-1 TD-312 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 54 400 × 2P 200-L12 TP-200 100-051-564 YET-300-1 TD-314 YF-1 TD-328 500 × 2P 325-12 TP-325 100-051-277 YET-300-1 TD-315 YF-1 TD-328 600 × 2P 325-12 TP-325 100-051-277 YET-300-1 TD-315 YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 55 4A0035 to 4A0300  Standard Configuration Devices Yaskawa recommends installing appropriate input fuses and fuse holders to the input side of the current suppression reactor to maintain compliance with UL508C. The standard configuration devises are listed in Table Table 16 Recommended Standard Configuration Devices...
  • Page 56 NOTICE: If a fuse is open or a Residual Current Device (RCD) is tripped, check the wiring and the selection of the peripheral devices. Check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the regenerative unit or the peripheral devices if the cause cannot be identified.
  • Page 57 Use the table below to match regenerative unit models and capacitor cover. Capacitor covers can be ordered from a Yaskawa representative or directly from the Yaskawa sales department. The table below lists available capacitor covers.
  • Page 58 Revision: Cause and possible solutions for oC and ov Revision: Standard Configuration Devices, Installing Standard Configuration Devices Addition: Conditions of Acceptability Back cover Revision: Address − − January 2014 First edition YASKAWA ELECTRIC TOEP C710656 09D YASKAWA Power Regenerative Unit - R1000 Quick Start Guide...
  • Page 59 YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com In the event that the end user of this product is to be the military and said product is to...

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