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YASKAWA CIMR-RB Series Instruction Manual

R1000 series, power regenerative unit, 200 v class, three-phase input: 3.5 to 105 kw 400 v class, three-phase input: 3.5 to 300 kw
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YASKAWA R1000 Series
Power Regenerative Unit
Instruction Manual
Type: CIMR-RA
CIMR-RD
Models: 200 V Class, Three-Phase Input: 3.5 to 105 kW
400 V Class, Three-Phase Input: 3.5 to 300 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710656 10B
, CIMR-RB
,
, CIMR-RT
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Troubleshooting
Periodic Inspection &
Maintenance
Standard Configuration Devices,
Peripheral Devices, and Options
Specifications
Parameter List
MEMOBUS/Modbus
Communications
Standards Compliance
1
1
2
2
3
3
4
4
5
5
6
6
7
7
A
A
B
B
C
C
E
D
D

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Summary of Contents for YASKAWA CIMR-RB Series

  • Page 1 YASKAWA R1000 Series Power Regenerative Unit Instruction Manual Type: CIMR-RA , CIMR-RB CIMR-RD , CIMR-RT Models: 200 V Class, Three-Phase Input: 3.5 to 105 kW 400 V Class, Three-Phase Input: 3.5 to 300 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    Models 2A03P5 to 2A0028, 4A03P5 to 4A0028 (IP20/NEMA Type 1) ... . 40 Models 2A0035 to 2A0105, 4A0035 to 4A0300 (IP00/Open Type enclosure)..41 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 4 Alarm and Error Displays..........80 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 5 Altitude Derating ........... . . 141 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 6 EMC Guidelines Compliance..........194 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 7 D.5 한국 전파법에 관한 주의사항 ......... . . 207 Revision History ......................208 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 8 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 9: Preface & General Safety

    Preface & General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE ............10 GENERAL SAFETY .

  • Page 10: Preface

    Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual.

  • Page 11: General Safety

    • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

  • Page 12: Safety Messages

    Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to perform work on the regenerative unit.
  • Page 13 Failure to comply could result in damage to the regenerative unit. Place a temporary cover over the top during installation. Be sure to remove the temporary cover before start-up, as the cover will reduce ventilation and cause the regenerative unit to overheat. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 14: General Application Precautions

    Failure to comply could result in damage to the regenerative unit and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not expose the regenerative unit to halogen group disinfectants.
  • Page 15 Yaskawa offers protective designs for regenerative units that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details. Installation Direction NOTICE: Install the regenerative unit upright as specified in the manual.

  • Page 16: Precautions On Using Peripheral Devices

    Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

  • Page 17: Receiving

    MODEL NUMBERS AND NAMEPLATES ....... 19 REGENERATIVE UNIT MODELS AND ENCLOSURE TYPES ....20 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 18: Section Safety

    Failure to comply may cause the main body of the regenerative unit to fall, resulting in minor or moderate injury. NOTICE Observe proper electrostatic discharge procedures (ESD) when handling the regenerative unit and circuit boards. Failure to comply may result in ESD damage to circuitry. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 19: Model Numbers And Nameplates

    마크가 부착되어 있는 제품은 한국 전파법에 적합한 아시아향 기종 ( 형식 : CIMR-RT ) 입니다 . <2> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. Figure 1.1 Regenerative Unit Nameplate Information Example ◆...

  • Page 20: Regenerative Unit Models And Enclosure Types

    – 2A0017 – 2A0020 – 2A0028 – 4A03P5 4A0035 4A0005 4A0043 4A0007 4A0053 4A0010 4A0073 Three-Phase 400 V Class 4A0014 4A0105 4A0017 4A0150 4A0020 4A0210 4A0028 4A0300 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 21: Mechanical Installation

    MECHANICAL INSTALLATION ........23 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 22: Section Safety

    Do not carry the unit by the front cover or the terminal cover. Failure to comply may result in minor or moderate injury from the main body of the unit falling. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 23: Mechanical Installation

    ◆ Installation Orientation and Spacing Install the regenerative unit upright as illustrated in Figure 2.1 to maintain proper cooling. Figure 2.1 Figure 2.1 Correct Installation Orientation YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 24 When mounting regenerative units with the minimum clearance of 2 mm according to Figure 2.5, set parameter L8-35 to 1 while considering derating. Refer to Parameter Tables on page 145 for details. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 25: Precautions And Instructions For Installation

    C – Space between regenerative unit and washer unit and washer B – Spring washer: Fully closed D – Spring washer: Open Figure 2.5 Details of Spring Washers YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 26: Digital Operator Remote Usage

    The digital operator can also be permanently mounted in remote locations such as panel doors using an extension cable and an installation support set (depending on the installation type). D1000 Operator Regenerative Unit Communication Cable Connector S / N : J007XE273710001 Communication Cable Connector YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 27 Remove the temporary cover before drive and regenerative unit start-up, as the cover will reduce ventilation and cause the drive or regenerative unit to overheat. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 28: Exterior And Mounting Dimensions

    Table 2.4 Dimensions for IP20/NEMA Type 1 Enclosure: 200 V Class Dimensions mm Weight Model Figure 2A03P5 – – 2A0005 – – 2A0007 – – 2A0010 – – 2A0014 – – 2A0017 2A0020 2A0028 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 29 12.5 2A0105 Table 2.7 Dimensions for IP00/Open Type Enclosure: 400 V Class Dimensions mm Weight Model Figure 4A0035 4A0043 4A0053 4A0073 4A0105 12.5 4A0150 12.5 4A0210 4A0300 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 30 2.2 Mechanical Installation YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 31: Electrical Installation

    3.11 WIRING CHECKLIST ..........59 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 32: Section Safety

    When installing options, perform all wiring exactly as specified in the wiring diagrams provided. Failure to do so can result in fire. Improper wiring may damage option components. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 33 Failure to comply could result in damage to the unit and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the unit and connecting any other devices.

  • Page 34: Standard Connection Diagram

    If the power supply is turned on while there is a voltage charge, an overcurrent will flow and the device may be damaged. Always confirm that the breaker or contactor on the regenerative unit output (DC) side is turned on before applying power to the regenerative unit. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 35 S8). Use jumper S3 to select between Sink mode and Source mode. The default setting is Sink mode. <7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 36: Main Circuit Connection Diagram

    – r1/ 11 r1/ 11 24 V 1/ 21 1/ 21 Power t1/ 31 Gate t1/ 31 Supply Gate board board Control Control Operator Operator board board YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 37: Terminal Block Configuration

    Figure 3.8 4A0150 Figure 3.8 4A0210 Figure 3.9 4A0300 Figure 3.9 Figure 3.2 R1000 Figure 3.2 Main Circuit Terminal Block Configuration (Models 2A03P5 to 2A0007, 4A03P5 to 4A0007) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 38 Figure 3.5 Main Circuit Terminal Block Configuration (Models 2A0035, 4A0035, 4A0043) Figure 3.6 r1/ℓ11 1/ℓ21 t1/ℓ31 r1/ℓ11 1/ℓ21 t1/ℓ31 R1000 Figure 3.6 Main Circuit Terminal Block Configuration (Models 2A0053) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 39 Figure 3.8 Main Circuit Terminal Block Configuration (Models 2A0073, 4A0105, 4A0150) Figure 3.9 r1/ℓ11 1/ℓ21 t1/ℓ31 R/L1 S/L2 T/L3 D1000 Figure 3.9 Main Circuit Terminal Block Configuration (Models 2A0105, 4A0210, 4A0300) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 40: Terminal Cover

    <1> Connect ground wiring first, followed by the main circuit, and then wire the control circuit. Power lines and signal wiring exit through the opening provided. Figure 3.11 Reattaching the Terminal Cover on an IP20/NEMA Type 1 Enclosure Model YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 41: Models 2A0035 To 2A0105, 4A0035 To 4A0300 (Ip00/Open Type Enclosure)

    <1> Connect ground wiring first, followed by the main circuit, and then wire the control circuit. Power lines and signal wiring exit through the opening provided. Figure 3.13 Reattaching the Terminal Cover on an IP00/Open Type enclosure Model YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 42: Digital Operator And

    2A0007, and 4A03P5 to 4A0007 do not use a screw to affix the front cover). Pinch in on the tabs found on each side of the front cover, then pull forward to remove it from the regenerative unit. Figure 3.15 Remove the Front Cover (2A03P5 to 2A0028, 4A03P5 to 4A0028) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 43 Figure 3.18 Reattach the Front Cover (2A0035 to 2A0105, and 4A0035 to 4A0300) After connecting the hooks to the regenerative unit, press firmly on the cover to lock it into place. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 44: Top Protective Cover

    Note: Removing the top protective cover or the bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids the NEMA Type 1 protection while maintaining IP20 conformity. Figure 3.17 R1000 Protective Cover Mounting Holes Figure 3.19 Removing and Reattaching the Top Protective Cover YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 45: Main Circuit Wiring

    UL Standards Compliance on page 195 for information on UL compliance. The wire gauges listed inTable 3.4 Table 3.5 are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 46 2 to 5.5 14 to 10 2.5 to 6 1.1 to 1.2 r1/ 11, 1/ 21,t1/ 31 60 to 150 1/0 to 300 35 to 150 32.0 to 40.0 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 47 4A0035 2 to 5.5 14 to 10 2.5 to 6 1.1 to 1.2 r1/ 11, 1/ 21,t1/ 31 8 to 22 10 to 16 9.0 to 11.0 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 48 <1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 49: Ground Wiring

    Wire the main circuit terminals after the terminal board has been properly grounded. ■ Main Circuit Connection Diagram Refer to Main Circuit Connection Diagram on page 36 when wiring terminals on the main power circuit of the regenerative unit. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 50: Control Circuit Wiring

    <4> Set DIP switch S2 to the ON position to enable the termination resistor in a MEMOBUS/Modbus network. <5> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 51: Control Circuit Terminal Block Functions

    • Use DIP switch S4 on the terminal board to select between analog and PTC input. Frequency reference common – E (G) Ground for shielded lines and option cards – – YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 52 Communications output (-) <1> Shield ground <1> Enable the termination resistor in the last regenerative unit in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 53: Terminal Configuration

    Under the Terminal Blocks (Models 2A0035 to 2A0105, and 4A0035 to 4A0300) (Models 2A03P5 to 2A0028, and 4A03P5 to 4A0028) Figure 3.23 Location of Terminal Block Arrangement Diagram YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 54 0.25 to 1.5 (24 to 16) ■ Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the regenerative unit. See Table 3.10 for dimensions.

  • Page 55: Wiring The Control Circuit Terminal

    NOTICE: The analog signal wiring between the regenerative unit and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source. Failure to comply could result in poor system performance. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 56: Control I/O Connections

    Internal Power Supply External 24 Vdc Power Supply Sourcing Mode (PNP) IP24 V IP24 V (24 V) (24 V) 24 V Internal Power Supply External 24 Vdc Power Supply YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 57: Terminal A2 Input Signal Selection

    48 Vdc 0 to 50 mA Max 48 Vdc Through mode Relay Through mode <1> Minimum load: 5 Vdc, 10 mA Figure 3.30 Photocoupler and Contact Outputs YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 58: Connect To A Pc

    The regenerative unit can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the regenerative unit to a PC, Yaskawa DriveWizard Plus software can be used to monitor regenerative unit performance and manage parameter settings. Contact Yaskawa for more information on DriveWizard Plus.

  • Page 59: Wiring Checklist

    The line between the input-side AC reactor and regenerative unit must be 10 m or shorter and the DC – bus line between the regenerative unit and drive must be 5 m or shorter. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 60 3.11 Wiring Checklist YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 61: Start-Up Programming & Operation

    TEST RUN CHECKLIST ..........75 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 62: Section Safety

    Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 63: Using The Digital Operator

    <2> The LO/RE key can only switch between LOCAL and REMOTE when the regenerative unit is stopped. To disable the key to prohibit switching between LOCAL and REMOTE, set parameter o2-01 to 0. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 64: Digital Text Display

     A Run command was input from an external terminal in any mode other than Drive Mode.  The STOP key on the digital operator was pressed during REMOTE operation. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 65: Menu Structure For Digital Operator

    (Power Supply Side Current) (Power Supply Side Power) (Power Supply Frequency) (Monitor Display) (Verify Mode) (Set Up Mode) (Parameter Setting Mode) Figure 4.2 Digital Operator Menu and Screen Structure YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 66: The Drive And Programming Modes

    Note: Parameter b1-02 is displayed in Setup Mode regardless of A2- parameter settings. Table 4.4 Setup Group Parameters A2- Default Name A2-01 b1-02 Run Command Selection 1 A2-02 b1-21 Operator Operation Mode YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 67: Changing Parameter Settings Or Values

    If parameters other than b1-02 have been changed, use to scroll until b1-02 appears. Press to access the setting value. Left digit flashes. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 68: Switching Between Local And Remote

    It is possible to switch between LOCAL and REMOTE modes using one of the digital input terminals S1 through S8 (set the corresponding parameter H1- to “1”). Setting H1- to 1 disables the LO/RE key on the digital operator. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 69: Powering Up The Regenerative Unit

    DIGITAL OPERATOR JVOP-182 Data displayed varies by the type of fault. Refer to Troubleshooting on page 77 for more FOUT Fault information. are lit. Example: External Fault YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 70: Operation With The Drive Connected

    The regenerative unit stops after the minimum operation time set to C7-16 has passed when the bus voltage is less than the acceptable voltage set to the operation start/stop level. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 71: Interlocks

    • Stop operation (as the operation selection when an external fault is detected). Table 4.5 shows the relationship between the combination of conditions and the set value of H1-. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 72 <1> When using an input contact, set whether to detect a fault when the signal opens or closes. (N.O.: External fault when closed, N.C.: External fault when open) <2> When using detection of a fault, set whether to always detect faults or to detect them only during operation. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 73: Verifying Parameter Settings And Backing Up Changes

    If A2-33 is set to 0, recently viewed parameters will not be saved to the group of User Parameters. A2- parameters are now available for manual programming. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 74: Password Settings: A1-04, A1-05

    Copies all parameters from the LED operator to the regenerative unit. Verify (o3-01 = 3) Compares the parameters in the regenerative unit with the parameter settings saved on the LED operator for matches. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 75: Test Run Checklist

    LOCAL. To give Run command from the control circuit terminals, press the to set REMOTE. (The LO/ RE indicator is lit off while REMOTE is set.) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 76 4.7 Test Run Checklist YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 77: Troubleshooting

    DIAGNOSING AND RESETTING FAULTS ......103 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 78: Section Safety

    Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 79: Alarms, Faults, And Errors

    ◆ Types of Alarms, Faults, and Errors Check the digital operator for information about possible faults if the regenerative unit fails to operate. If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: •...

  • Page 80: Alarm And Error Displays

    CPF01. Displayed as CPF20 when occurring at regenerative unit power up. When one of the faults occurs after successfully starting the regenerative unit, the display will show CPF21. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 81 Power Supply Undervoltage Pre-alarm Input Phase Loss Detection PFDv Power Supply Frequency Pre-Alarm MEMOBUS/Modbus Test Mode Fault Phase Order Fault Undervoltage <1> Output when H2- = 2F. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 82 Model, voltage class, capacity mismatch rdEr Error reading data rEAd Reading parameter settings (flashing) vAEr Voltage class, capacity mismatch vFyE Parameter setting mismatch vrFy Comparing parameter settings (flashing) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 83: Fault Detection

    The connector pins on the option card do not line up properly with the connector pins on the The option card is not properly connected to regenerative unit. the regenerative unit. Reinstall the option card. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 84 • Ensure that other equipment such as switches or relays do not cause noise. Use surge suppressors if required. • Separate all communication wiring from regenerative unit power lines. Install an EMC noise filter to the regenerative unit power supply input. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 85 (input terminal S3) External Fault External fault at multi-function input terminal S4. (input terminal S4) External Fault External fault at multi-function input terminal S5. (input terminal S5) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 86 The DC circuit fuse is open. Replace the drive. The drive failed. For information on drive replacement, consult with your Yaskawa representative or the nearest Yaskawa sales office. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 87 Cause Possible Solution The option card installed into port CN5-A is Check if the regenerative unit supports the option card to be installed. Contact Yaskawa for incompatible with the regenerative unit. assistance. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 88 Option compatibility error Option Port CN5-B Cause Possible Solution The option card installed into port CN5-B is Make sure the regenerative unit supports the option card to be installed. Contact Yaskawa for incompatible with the regenerative unit. assistance. Digital Operator Fault Name...
  • Page 89 Option compatibility error Option Port CN5-C Cause Possible Solution The option card installed into port CN5-C is Confirm that the regenerative unit supports the option card to be installed. Contact Yaskawa for incompatible with the regenerative unit. assistance. Digital Operator Fault Name...
  • Page 90 ( ) and r1/ 11, 1/ 21, t1/ 31 Correct the wiring. the wiring of the main circuit terminals (R/L1, S/L2, and T/L3) is not correct. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 91 • Check the wiring to the drive. • Turn the power supply off and then on again to check operation. IGBT short circuit detection circuit fault. If the problem continues, contact your Yaskawa representative or nearest Yaskawa sales office. Digital Operator Fault Name...
  • Page 92 Yaskawa or a Yaskawa representative. <1> If the fault occurs when starting the regenerative unit, CPF00 or CPF20 is displayed. If it occurs during operation, CPF01 or CPF21 is displayed. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 93: Alarm Detection

    Baseblock Cause Possible Solutions External baseblock signal was entered via one Check external sequence and baseblock signal input timing. of the multi-function input terminals (S1 to S8). YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 94 • If the problem continues, replace either the control board or the entire regenerative unit. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. Install a termination resistor at both ends of a communication line. Set the internal termination Termination resistor setting is incorrect.
  • Page 95 (input terminal S6) External fault External fault at multi-function input terminal S7. (input terminal S7) External fault External fault at multi-function input terminal S8. (input terminal S8) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 96 Possible Solutions The cooling fan has reached 90% of its Replace the cooling fan and set o4-03 to 0 to reset the Maintenance Monitor. expected performance life. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 97 Cause Possible Solutions Load is too heavy. Reduce the load. The regenerative unit does not operate. Start regenerative unit operation first, and then start regenerative unit operation. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 98 Increase the power supply capacity. Voltage detection failure Confirm r1/l11, s1/l21, t1/l31 are correctly wired. Phase loss has occurred. Confirm the power supply and regenerative unit is correctly connected. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 99 Internal circuitry is worn. • Replace either the control board or the entire regenerative unit if U4-05 exceeds 90%. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. The regenerative unit input power transformer • Check for an alarm when the magnetic contactor, line breaker, and leakage breaker are closed.

  • Page 100: Operator Programming Errors

    Set A1-03 to 5550 to load the parameter settings stored in the terminal board to the regenerative backup was not replaced). unit. Initialize parameters after regenerative unit replacement by setting A1-03 to 2220. The removable terminal block with parameter backup was replaced. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 101 Adjustment Cause Possible Solutions • The setting of o2-04 (Unit Model Selection) For information on clearing the fault, consult with your Yaskawa representative or the nearest changed. Yaskawa sales office. • ERPROM failed for the input voltage offset. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 102: Copy Function Related Displays

    Voltage Class, Capacity Mismatch vAEr vFyE Parameter settings in the regenerative unit and those saved to the copy function are not the same vrFy Comparing Parameter Settings (flashing) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 103: Diagnosing And Resetting Faults

    Note: If the Run command is present, the regenerative unit will disregard any attempts to reset the fault. Remove the Run command before attempting to clear a fault situation. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 104 5.7 Diagnosing and Resetting Faults YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 105: Periodic Inspection & Maintenance

    REGENERATIVE UNIT REPLACEMENT ......122 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 106: Section Safety

    Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the unit to metal or other noncombustible material. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 107 Failure to comply could result in damage to the unit and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the unit and connecting any other devices.

  • Page 108: Inspection

    ◆ Recommended Daily Inspection Table 6.1 outlines the recommended daily inspection for the Yaskawa regenerative unit. Check the following items on a daily basis to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection.
  • Page 109 Digital Operator • Inspect for dust or other foreign material that may with the display or keypad. have collected on surrounding components. • Clean the digital operator. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 110: Periodic Maintenance

    A percentage of the maintenance period is displayed on the digital operator by viewing the appropriate monitor parameter. When the maintenance period reaches 100%, there is increased risk that the regenerative unit may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
  • Page 111 <1> Parameter o4-03 is set in increments of 10 hours. For example, setting o4-03 to 30 set the operating time for cooling fan maintenance 300 hours and the Cooling Fan Operation Time monitor (U4-03) will show 300 hours. <2> The maintenance period depends on the operating environment of the regenerative unit. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 112: Cooling Fans

    To ensure maximum useful product life, replace all cooling fans when performing maintenance. Contact a Yaskawa representative or the nearest Yaskawa sales office to order replacement cooling fans as required. For regenerative units with multiple cooling fans, replace all the fans when performing maintenance to ensure maximum product performance life.

  • Page 113: Cooling Fan Component Names

    B – Fan guard E – Fan bracket C – Cable cover F – Circulation fan Figure 6.1 Cooling Fan Component Names (2A03P5 to 2A0105, 4A03P5 to 4A0300) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 114: Cooling Fan Replacement

    Remove the cooling fan cartridge. Disconnect the pluggable connector and remove the fan. Figure 6.3 R1000 Figure 6.3 Remove the Cooling Fan: 2A03P5 to 2A0028, 4A03P5 to 4A0028 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 115 Figure 6.6 Reattach the Fan Finger Guard: 2A03P5 to 2A0028, 4A03P5 to 4A0028 Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 116 Place the power supply connectors and cable back into the recess of the regenerative unit. Figure 6.9 A – Back B – Front Figure 6.9 Cooling Fan Power Supply Connectors: 2A0035, 4A0035, 4A0043 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 117 Figure 6.12 Reattach the Fan Finger Guard: 2A0035, 4A0035, 4A0043 Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 118 Remove the screws holding the fan unit in place and slide the fan unit out of the regenerative unit. Figure 6.14 Figure 6.14 Remove the Fan Unit YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 119 Connector for fan B1 Connector for fan B2 Figure 6.16 Cooling Fan Wiring: 2A0053, 4A0053, 4A0073 Make sure that the protective tube does not stick out beyond the fan guard. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 120 Reattach the cable cover to its original position and tighten the screws so the fan guard holds the cable cover in place. Note: Do not pinch the fan cable between parts when reassembling the fan unit. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 121 Figure 6.19 Install the Cooling Fan Unit: 2A0053 to 2A0105, 4A0053 to 4A0300 Reattach the covers and digital operator. Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 122: Regenerative Unit Replacement

    Replace the regenerative unit if the main power circuitry is damaged. Contact your local Yaskawa representative before replacing parts if the regenerative unit is still under warranty. Yaskawa reserves the right to replace or repair the regenerative unit according to Yaskawa warranty policy.

  • Page 123: Replacing The Regenerative Unit

    Figure 6.23 Remove the Terminal Board and Disconnected Removable Terminal Board Disconnect all option cards and options. Make sure they are intact before reusing them. Replace the regenerative unit and wire the main circuit. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 124 A1-03 to 5550. Reset timers used for the Maintenance Monitor function by setting parameters o4-01 through o4-12 back to 0, and parameter o4-13 to 1. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 125: Standard Configuration Devices, Peripheral Devices, And Options

    INSTALLING PERIPHERAL DEVICES ....... . 134 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 126: Section Safety

    Carry all standard configuration and peripheral devices in a method suitable for the weight of the device. Incorrectly handling devices could cause them to fall and result in injury or damage to the device. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 127 Do not operate damaged equipment. Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 128: Regenerative Unit Options And Peripheral Devices

    Regenerative Unit Options and Peripheral Devices Table 7.1 lists the names of the various peripheral devices, accessories, and options available for Yaskawa regenerative units. Contact Yaskawa or your Yaskawa agent to order these peripheral devices. • Peripheral Device Selection: Refer to the Yaskawa catalog for selection and part numbers.

  • Page 129: Connecting Standard Configuration Devices And Peripheral Devices

    The default setting for L5-02 is 0 (fault output active during restart). YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 130: Standard Configuration Devices Wiring

    3.6 to 4.0 R, S, T U, V, W 2A0035 X, Y, Z 38 to 70 2 to 2/0 25 to 70 5.4 to 6.0 R, S, T YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 131 18.0 to 23.0 R, S, T U, V, W 4A0150 X, Y, Z 100 to 150 250 to 300 95 to 240 32.0 to 40.0 R, S, T YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 132: Terminal Functions

    Suppression Inductance 0.31 0.31 0.15 0.06 0.05 0.04 0.03 0.02 0.015 0.01 Reactor [mH] Heat Loss (W) Rated Current Fuse Heat Loss (W) 11.2 14.4 35.9 44.3 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 133 Inductance [mH] 0.12 0.08 0.06 0.04 0.03 0.02 0.013 Reactor Heat Loss (W) Rated Current [A] Fuse Heat Loss (W) 14.3 18.0 19.9 30.3 29.8 47.8 51.1 77.9 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 134: Installing Peripheral Devices

    • Motor cable type and length Select an interrupter that senses all types of current (AC and DC) and high frequency currents to safely protect the system. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 135: Installing A Magnetic Contactor At The Power Supply Side

    An external attachment can be used to project the heatsink outside of an enclosure to ensure that there is sufficient air circulation around the heatsink. Contact a Yaskawa sales representative or Yaskawa directly for more information on this attachment. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 136 7.5 Installing Peripheral Devices YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 137: Specifications

    A.4 DERATING DATA..........141 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 138: Power Ratings

    [kW] <1> Rated Output Current (DC) [A] Rating Rated Input Current (AC) [A] <1> Rated output capacity is calculated with a rated input voltage of 400 V. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 139: Regenerative Unit Specifications

    1000 m or lower, up to 3000 m with derating. Protection Design IP00/Open Type enclosure, IP20/NEMA Type 1 enclosure • UL508C Standard • IEC/EN 61800-5-1 • IEC/EN 61800-3 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 140: Heat Loss Data

    4A0014 4A0017 4A0020 4A0028 4A0035 4A0043 4A0053 4A0073 4A0105 4A0150 1205 4A0210 1193 1725 4A0300 1534 2164 <1> Values are the regenerative torque at 80% continuous rating. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 141: Derating Data

    Standard ratings are valid for installation altitudes up to 1000 m. For installations from 1000 m to 3000 m, the regenerative unit rated voltage and the rated output current must be derated by 1% per 100 m. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 142 A.4 Derating Data YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 143: Parameter List

    B.3 DEFAULTS BY UNIT MODEL ........162 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 144: Parameter Groups

    Fault Trace Multi-Function Digital Inputs Fault History Multi-Function Relay Outputs Maintenance Monitors Multi-Function Analog Inputs Operation Status Monitors Multi-Function Analog Outputs Operation Status Monitors Momentary Power Loss Ride-Thru YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 145: Parameter Tables

    <3> Regional default settings Setting 0: India (Model code: CIMR-RDA) and Asia (Model code: CIMR-RTA) Setting 1: Japan (Model code: CIMR-RAA) Setting 7: China (Model code: CIMR-RBA) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 146: B: Application

    Deviation (U1-73) exceeds the sum of C7-14 and C7-15. 400 V Class Operation stops when Voltage Deviation goes below the Default: 4.0 set value of C7-14. Min.: 0.0 Max.: 100.0 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 147: F: Options

    Default: 0.0% Terminal V2 Sets the amount of bias added to the voltage output via (396H) AO Ch2 Bias Min.: -999.9% Monitor Bias terminal V2. Max.: 999.9% YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 148 Min.: 0 (3A0H) Output Selection Max.: 160 F6: Communication Option Card For details on a specific option card, refer to the instruction manual for the option card. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 149: H: Multi-Function Terminals

    Open: Parameters cannot be edited (except for U1-01 if the reference Program lockout Program Lockout source is assigned to the digital operator). Closed: Parameters can be edited and saved. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 150 Closed: An alarm has been triggered. Closed: A command has been entered to clear a fault via the input Fault reset command active Reset Cmd Active terminals or from the serial network. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 151 Sets the level of the input value selected in H3-06 when 0 (416H) Terminal A3 Bias Min.: -999.9% Setting V is input at terminal A3. Max.: 999.9% YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 152 Sets the signal level at terminal AM that is equal to 100% of the (421H) Terminal AM Gain Min.: -999.9% Monitor Gain selected monitor value. Max.: 999.9% YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 153 Default: 1 ENTER Function 0: Enter Required (043C) 1: Parameter changes are activated immediately without the Range: 0, 1 Selection 1: No EnterRequired Enter command (same as V7). YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 154: L: Protection Function

    3: Continue operation. An alarm is triggered. 3: Alarm only Max.: 3 Input Phase Loss Default: 1 L8-07 0: Disabled (PF3) Protection Phase Loss Det Min.: 0 (4B3H) 1: Enabled Selection Max.: 1 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 155: O: Operator-Related Settings

    Min.: 110 The o1-01 parameter sets the item to display instead of the Max.: 914 output voltage. The o1-02 parameter sets the item to display at power up. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 156 Operation Time 0: Power-On Time 1: Logs operation time when the regenerative unit output is Min.: 0 (50CH) Selection 1: Running Time active (output operation time). Max.: 1 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 157: U: Monitors

    (terminal S4 enabled) available Digital input 5 (terminal S5 enabled) Digital input 6 (terminal S6 enabled) Digital input 7 (terminal S7 enabled) Digital input 8 (terminal S8 enabled) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 158 U1-52 DC Bus Voltage DC V 10 V: 400 V Shows the DC bus voltage feedback value. (1081H) Feedback Feedback 400 V Class 10 V: 800 V YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 159 Previous Fault available Power Supply No signal U2-57 Side Power at AC Power Shows the power on the power supply side. output 1 kW (846H) Previous Fault available YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 160 This value will output Operation Time TIme reset to 0 and start counting again after reaching 99999. available <5> YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 161 <4> The MEMOBUS/Modbus communications data is in 10 h units. If data in 1 h units are also required, refer to register number 0099H. <5> The MEMOBUS/Modbus communications data is in 10 h units. If data in 1 h units are also required, refer to register number 009BH. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 162: Defaults By Unit Model

    Momentary Power Loss Ride-Thru Time L2-05 Undervoltage Detection Level (Uv) L2-21 AUv Detection Level °C L8-02 Overheat Alarm Level Power Supply Fault Detection Voltage L8-66 Level L8-35 Installation Method Selection – YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 163: Memobus/Modbus Communications

    C.12 SELF-DIAGNOSTICS ..........187 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 164: Memobus/Modbus Configuration

    Figure C.1 D1000 Master (PLC or other) Slave (Regenerative Unit) Figure C.1 Connecting Multiple Regenerative Unit to a PLC YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 165: Communication Specifications

    8-bit (fixed) Communication Parameters Parity Select even, odd, or none Stop bit 1-bit (fixed) Protocol MEMOBUS/Modbus (using RTU mode only) Max Number of Slaves 31 regenerative units (RS-485) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 166: Connecting To A Network

    To set the DIP switch, use tweezers or a tool with a tip width of approximately 0.8 mm. Figure C.3 DIP Switch S2 RS-422/ RS-485 switch (OFF: Default) Termination Resistor (1/2 W， 110 W) Figure C.3 Communication Terminals and DIP Switch S2 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 167: Memobus/Modbus Setup Parameters

    Selects the stopping method after a communications error (CE) has occurred. Name Setting Range Default H5-04 Stopping Method after CE 1, 3 Setting 1: Stop operation Setting 3: Alarm only (continue operation) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 168 Setting 1: Enter command not necessary Parameter value changes become effective immediately without the need to send an Enter command. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 169: Regenerative Unit Operations By Memobus/Modbus

    Table C.2 Setting Parameters for Regenerative Unit Control from MEMOBUS/Modbus Reference Source Parameter Name Required Setting External Reference 1 b1-02 Run Command Selection 1 Refer to b1-02 (181H) on page 146 for details. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 170: Communications Timing

    Figure C.6 PLC→Regenerative Unit Regenerative Unit→PLC PLC→Regenerative Unit Command message Response message Command message Time 24 bit length H5-06 D1000 setting Figure C.6 Minimum Response Wait Time YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 171: Message Format

    A regenerative unit MEMOBUS/Modbus register always has a data length of two bytes. Data written into regenerative unit registers must also always have a length of two bytes. Register data read out from the regenerative unit will always consist of two bytes. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 172: Error Check

    Perform a CRC-16 calculation on the response message data as described above as a validation check. The result should match the CRC-16 checksum received within the response message. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 173: Message Examples

    Function Code Upper Upper Error Code Test Code Test Code Lower Lower Upper CRC-16 Upper Upper Lower Data Data Lower Lower Upper Upper CRC-16 CRC-16 Lower Lower YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 174: Writing To Multiple Registers

    Starting Data Lower Upper Next Data Lower Upper CRC-16 Lower Note: Double the number of the data quantity for the number of bytes in the command message. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 175: Memobus/Modbus Data Table

    Analog Monitor Option AO-A3 Analog Output 1 (10 V/4000 H) 001CH Analog Monitor Option AO-A3 Analog Output 2 (10 V/4000 H) 001DH Digital Output Option DO-A3 Output (Binary) 001EH - 001FH Reserved YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 176: Monitor Data

    Cooling Fan Error (Fan) bit 9 MEMOBUS/Modbus Communication Error (CE) bit A Option Communication Error (bUS) bit B - bit E Reserved bit F Serial Communication Transmission Error (CALL) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 177 7 to bit F Reserved 003EH - 003FH Reserved 0040H - 004AH Used for various monitors U1-. Refer to U: Monitors on page 157 for parameter details. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 178 6 Cooling Fan Error (Fan) bit 7 - bit C Reserved bit D Digital Operator Connection Fault (oPr) bit E EEPROM Write Error (Err) bit F Reserved YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 179 C External Fault 7, input terminal S7 (EF7) bit D External Fault 8, input terminal S8 (EF8) bit E Cooling Fan Error (Fan) bit F Reserved YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 180 Reserved bit B RAM Fault (CPF11) bit C FLASH Memory Fault (CPF12) bit D Watchdog Circuit Exception (CPF13) bit E Control Circuit Fault (CPF14) bit F Reserved YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 181 Option Receive CRC Error (oFA15) bit 6 Option Receive Frame Error (oFA16) bit 7 Option Receive Abort Error (oFA17) bit 8 - F Reserved 00DAH - 00DBH Reserved YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 182 Control Response Selection 2 Error (oFA42) bit D Control Response Selection Error (oFA43) bit E, F Reserved 00DCH - 00FBH Reserved <1> Communication error contents are saved until the fault is reset. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 183: Fault Trace Contents

    Hardware Fault at Communication Start Up (CPF21) 013DH Control Response Selection 2 Error (oFA42) 0097H A/D Conversion Fault (CPF22) 013EH Control Response Selection Error (oFA43) 0098H PWM Feedback Fault (CPF23) – – YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 184: Alarm Register Contents

    Power Supply Undervoltage Pre-Alarm (PAUv) PFDv (Power Supply Frequency Excessive Deviation 001AH Option Card External Fault (EF0) 006CH Pre-alarm) 001DH Serial Communication Transmission Error (CALL) – – YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 185: Enter Command

    The Enter command registers are write-only and if these registers are read, the register address will be invalid (Error code: 02H). An Enter command is not required when reference or broadcast data are sent to the regenerative unit. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 186: Communication Errors

    Note: If the slave address specified in the command message is 00H, all slaves execute the write function, but do not return response messages to the master. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 187: Self-Diagnostics

    Remove the wire jumpers from terminal R+, R-, S+, S-, and S6-SC. Reset jumper S3 to its original position and set terminal S6 to its original function. Return to normal operation. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 188 C.12 Self-Diagnostics YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 189: Standards Compliance

    D.5 한국 전파법에 관한 주의사항 ........207 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 190: Section Safety

    Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the regenerative unit to metal or other noncombustible material. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 191 Do not modify the regenerative unit circuitry. Failure to comply could result in damage to the regenerative unit and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

  • Page 192: European Standards

    NOTICE: If a fuse is open or an Earth Leakage Circuit Breaker (ELCB) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the regenerative unit or the peripheral devices if the cause cannot be identified.
  • Page 193 When installing IP00/Open Type enclosure regenerative units and standard configuration devices, use an enclosure that prevents foreign material from entering the regenerative unit from above or below. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 194: Emc Guidelines Compliance

    S/L2 Motor U/T1 T/L3 V/T2 (Ground) W/T3 (Ground) r1/ 11 1/ 21 t1/ 31 Figure D.2 Wiring Diagram for EMC (Models 2A03P5 to 2A0105, 4A03P5 to 4A0300) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 195: Ul Standards

    Main Circuit Terminal Wiring ■ Yaskawa recommends using closed-loop crimp terminals on all regenerative unit models. To maintain UL/cUL or CSA approval, UL Listed or CSA Certified closed-loop crimp terminals are specifically required when wiring the regenerative unit main circuit terminals on models 2A0035 to 2A0105, 4A0035 to 4A0300. Use only the tools recommended by the terminal manufacturer for crimping.
  • Page 196 – (31.9 to 35.4) 2A0020 0.8 to 1.0 r1/ 11, 1/ 21, t1/ 31 M3.5 (7.1 to 8.9) 5.4 to 6.0 6 to 4 (47.8 to 53.1) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 197 12 to 6 (18.6 to 20.4) 4A03P5 0.8 to 1.0 r1/ 11, 1/ 21, t1/ 31 M3.5 (7.1 to 8.9) 2.0 to 2.5 12 to 10 (17.7 to 22.1) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 198 6 to 1 (31.9 to 35.4) 4A0028 0.8 to 1.0 r1/ 11, 1/ 21, t1/ 31 M3.5 (7.1 to 8.9) 5.4 to 6.0 8 to 6 (47.8 to 53.1) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 199 (159 to 204) 4A0210 1.1 to 1.2 r1/ 11, 1/ 21, t1/ 31 14 to 10 (9.7 to 10.6) 18.0 to 23.0 2/0 to 350 (159 to 204) YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 200 4/0 to 350 (283 to 354) Closed-Loop Crimp Terminal Recommendations Yaskawa recommends UL Listed or CSA Certified crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap. Table D.4 matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and insulation caps.
  • Page 201 100-054-031 14-NK4 YA-4 AD-902 TP-014 100-054-033 – R5.5-4 YA-4 AD-900 TP-005 100-054-029 R5.5-4 YA-4 AD-900 TP-005 100-054-029 4A0010 YA-4 AD-901 TP-008 100-054-031 14-NK4 YA-4 AD-902 TP-014 100-054-033 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 202 YET-300-1 TD-312 – R38-8 YA-5 AD-954 TP-038 100-051-264 – R60-8 YA-5 AD-955 TP-060 100-051-265 4A0073 R60-8 YA-5 AD-955 TP-060 100-051-265 YF-1 TD-323 80-8 TP-080 100-092-579 YET-300-1 TD-312 YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 203 Note: Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable temperature of 75°C 600 Vac UL-approved vinyl-sheathed insulation. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 204: Power Coordinating Reactor/Current Suppression Reactor

    NOTICE: If a fuse is open or an Earth Leakage Circuit Breaker (ELCB) is tripped, check the wiring and the selection of the peripheral devices. Check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the regenerative unit or the peripheral devices if the cause cannot be identified.

  • Page 205: Precautionary Notes On External Heatsink (Ip00/Open Type Enclosure)

    Use the table below to match regenerative unit models and capacitor cover. Capacitor covers can be ordered from a Yaskawa representative or directly from the Yaskawa sales department. The table below lists available capacitor covers.

  • Page 206: Precautions For Korean Radio Waves Act

    Retailers or users should note that this device is registered to be electromagnetically compatible as a commercial device (Broadcast communications unit for commercial use) (class A) intended for use outside of the home. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 207: 한국 전파법에 관한 주의사항

    이 기기는 업무용 (A 급 ) 전자파 적합 기기로서 판매자 또는 , 사용자는 이 점을 주의하시기바라며 , 가정외의 지 ( 업무용 방송 통신기 자재 ) 역에서 사용하는 것을 목적으로 합니다 . YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...

  • Page 208: Revision History

    Revision: Cause and possible solutions for oC and ov Revision: Standard Configuration Devices January 2015 Addition: Conditions of Acceptability Revision: Installing Standard Configuration Devices Back cover Revision: Address February 2014 – – First Edition. YASKAWA ELECTRIC TOEP C710656 10B YASKAWA Power Regenerative Unit - R1000 Instruction Manual...
  • Page 209 Phone: 81-3-5402-4502 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: 55-11-3585-1100 Fax: 55-11-3585-1187 http://www.yaskawa.com.br...

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Cimr-rd seriesCimr-ra seriesCimr-rt series

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