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Curtis 1JD2520AS Installation Instructions Manual

Hard/soft sided cab enclosure

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CAB INSTALLATION INSTRUCTIONS
HARD SIDED CAB ENCLOSURE (p/n: 1JD2520AS)
SOFT SIDED CAB ENCLOSURE (p/n: 1JD2520SS)
The contents of this envelope are the property of the owner.
Be sure to leave with the owner when installation is complete.
Note: soft sided cab shown on model 2320 with optional work lights and optional strobe light.
This Curtis Cab is designed and
manufactured for use only as reasonable
weather protection. This cab is not appli-
cable, Nor should the cab be considered as protection against
roll over, collision or other accidents that may result. This cab is
NOT a R.O.P.S. cab. Extreme care should be taken when operat-
ing and by qualified, experienced operators only
CABS/BLADES/ SPREADERS/ACCESSORIES
JOHN DEERE 2320/2520/2720
 
Exposure to Carbon Monoxide can Cause 
illness, serious injury or death. Never
operate vehicle if suspicious of Carbon
Monoxide. Inspect exhaust system for leaks monthly. Leaks can
result from loose connections, corrosion, cracks or other damage
to the exhaust manifold. If leaks are found, repair or replace
.
exhaust system. Do not use vehicle until repair or replacement is
complete.
Rev. M, p. 1 of 16
8/17/2015
ADDED
WEIGHT
Curtis Cabs, blades and general accessories
add additional weight to the base vehicle. All
Curtis accessory weights are listed in product
brochures. Deduct the accessories total weight
from the vehicles rated capacity and never
exceed the vehicles rated capacity including
driver and passenger.
p/n: IM-1JD2520

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Summary of Contents for Curtis 1JD2520AS

  • Page 1 8/17/2015 CAB INSTALLATION INSTRUCTIONS JOHN DEERE 2320/2520/2720 HARD SIDED CAB ENCLOSURE (p/n: 1JD2520AS) SOFT SIDED CAB ENCLOSURE (p/n: 1JD2520SS) The contents of this envelope are the property of the owner. Be sure to leave with the owner when installation is complete.
  • Page 2: Desi Gn Con Cept

    2 of 16 DESI GN CON CEPT Curtis Cabs feature an assembly of parts designed for your vehicle which require adjustment and alignment of components to accommodate vehicle variations and provide proper weather protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the installation instructions.
  • Page 3 p. 3 of 16 1. FIRST THINGS FIRST 1.1 Refer to the parts lists on pages 16, 17, and 18 and segregate which components you will and will not need for your particular make and model tractor. For 2320: Keep: wider pair of contours top filler Fig.
  • Page 4 p. 4 of 16 2. BEHIND SEAT FILLER (black rubber) 2.1 Note: adhesive-backed velcro should be applied to a clean, dry surface at room temperature. Tip the seat up if behind the seat filler it’s not already. Lay out the rubber filler as would seem (black rubber piece) appropriate then apply the self-adhesive hook velcro where needed (i.e.: vehicle fenders, etc.).
  • Page 5 p. 5 of 16 3. REAR LEGS (cont’d.) If installing a hard sided cab, On model 2720 only, remove the items shown in figures 3.2 and 3.3 (storage unit, bracket, and hardware). NOTE: the bracket is press fit onto the ROPS tubing. Pull it off the tubing by hand.
  • Page 6 p. 6 of 16 4. SIDE FRAMES a min. of a 1/4” install self- 4.1 With assistance, temporarily remove the doors from overhang is de- drilling screws the side frames (for easier handling) by unlatching and sirable the entire sliding up and off the pin hinges. inside length 4.2 Attach one contour to the inside edge of each side frame using five self-drilling screws.
  • Page 7 p. 7 of 16 4. SIDE FRAMES (cont’d.) 4.5 With assistance, position the side frame onto the vehicle. See fig. 4.5. Use a Phillips head screwdriver to puncture the weatherseal on the rear legs so that bolts can pass through. Only pierce the holes that line up with the use lower holes factory installed threaded inserts in the back of the side for 2520/2720...
  • Page 8 p. 8 of 16 6. COWL locknuts inside 6.1 For models 2520/2720 only, remove the two factory installed Heyco plugs and attach the cowl insert to the cowl as shown in fig. 6.1. Note: the 1/2” wide weatherseal is to be against the cowl. Use the following hardware: two 5/16-18 x 3/4”...
  • Page 9 p. 9 of 16 8. FRONT LEGS For all models, leave the black Heyco plugs in place un- less installing an optional heater. 8.1 For model 2320 only, install the front leg by sliding in from the outside as shown in figures 8.1, 8.1.1, and 8.1.2.
  • Page 10 p. 10 of 16 10. WINDSHIELD 10.1 With assistance, install the windshield to the wind- shield support (see fig. 10.1). Use four 5/16-18 x 1 3/4” long flat head bolts, four steel washers, and four lock- nuts. Per fig. 10.1.1, install 3/4” thick plastic spacers between the plastic hinge and the windshield support.
  • Page 11 p. 11 of 16 12. TIGHTEN ALL BOLTS 12.1 Tighten all remaining bolts including the floorboard bolts on the 2320 (no floorboard bolts used on the 2520/2720). attach to IMPORTANT: the four (4) bolts that were removed snaps and re-installed at the base of the ROPS structure must be torqued properly to meet original equipment safety standards.
  • Page 12 p. 12 of 16 14. DOORS 14.1 Apply grease to the pin hinges if desired. With as- sistance, re-install the doors onto the pin hinges. See fig- ure 14.1. Work the doors back and forth until the hinges are completely seated. Note: the hinges, inside latch, and striker bolt can also be adjusted for proper engagement.
  • Page 13 p. 13 of 16 15. WIPER (electric) 15.1 Install the wiper motor per the instructions includ- ed with the kit. 16. PLASTIC NUT COVERS 16.1 Install the 5/16” plastic nut covers on all the interi- or locknuts. 17. FINISHING TOUCHES 17.1 Note: extra hardware has been provided in case originally the grab handle some gets lost.
  • Page 14 14 of 16 J.D. 2320/2520/2720 HARD AND SOFT SIDED CAB PARTS LIST (p/n 1JD2520AS and 1JD2520SS) ROLL BAR ROLL BAR BRAC- BRACKETS KET MOUNTS WINDSHIELD QTY. QTY. QTY. 8SV-252017-B4 8SV-411002 8SV-252018-B4 (COLOR: T-BLACK) (COLOR: T-BLACK) SEAM BULB * ARCH PSA...
  • Page 15 15 of 16 J.D. 2320/2520/2720 HARD SIDED CAB PARTS LIST (p/n 1JD2520AS) ROOF QTY. 8SV-411001-Y2 (COLOR: YELLOW) * REFLECTORS (NOT OVER BOLT HOLES) * HEADLINER * TRIM-LOK 3 SIDES REAR PANEL QTY. 8SV-252006-G4 (COLOR: GREEN) * 1/2" WEATHERSEAL (ALL AROUND OUTSIDE...
  • Page 16 p. 16 of 16 J.D. 2320/2520/2720 SOFT SIDED CAB PARTS LIST (p/n 1JD2520SS) REAR CURTAIN QTY. 8SV-252016-VP (COLOR: YELLOW) FEMALE SNAPS (6) (OUTSIDE) ROOF QTY. 8SV-411001A-Y2 (COLOR: YELLOW) * SNAPS * REFLECTORS (NOT OVER BOLT HOLES) * HEADLINER * TRIM-LOK 3 SIDES SOFT DOORS UNITIZED SIDE...

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1jd2520ss