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Curtis 1JD3520AS Installation Instructions Manual

Hard and soft cab enclosure for john deere 3000 series; john deere 4200; john deere 4300; john deere 4400; john deere 4210; john deere 4310; john deere 4410; john deere 3120; john deere 3320; john deere 3520; john deere 3720
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CAB INSTALLATION INSTRUCTIONS
JOHN DEERE 3000 SERIES (4200/4300/4400)
(4210/4310/4410) & (3120/3320/3520/3720)
HARD SIDED CAB ENCLOSURE (p/n 1JD3520AS)
SOFT SIDED CAB ENCLOSURE (p/n 1JD3520SS)
The contents of this envelope are the property of the owner.
Be sure to leave with the owner when installation is complete.
NOTE: hard sided cab shown with the following optional accessories: work lights and strobe light.
This Curtis Cab is designed and
manufactured for use only as reasonable
weather protection. This cab is not appli-
cable, Nor should the cab be considered as protection against
roll over, collision or other accidents that may result. This cab is
NOT a R.O.P.S. cab. Extreme care should be taken when operat-
ing and by qualified, experienced operators only
CABS/BLADES/ SPREADERS/ACCESSORIES
 
Exposure to Carbon Monoxide can Cause 
illness, serious injury or death. Never
operate vehicle if suspicious of Carbon
Monoxide. Inspect exhaust system for leaks monthly. Leaks can
result from loose connections, corrosion, cracks or other damage
to the exhaust manifold. If leaks are found, repair or replace
.
exhaust system. Do not use vehicle until repair or replacement is
complete.
ADDED
WEIGHT
Curtis Cabs, blades and general accessories
add additional weight to the base vehicle. All
Curtis accessory weights are listed in product
brochures. Deduct the accessories total weight
from the vehicles rated capacity and never
exceed the vehicles rated capacity including
driver and passenger.
Rev. T, p. 1 of 10
p/n: IM-1JD3520

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  • Page 1 CAB INSTALLATION INSTRUCTIONS JOHN DEERE 3000 SERIES (4200/4300/4400) (4210/4310/4410) & (3120/3320/3520/3720) HARD SIDED CAB ENCLOSURE (p/n 1JD3520AS) SOFT SIDED CAB ENCLOSURE (p/n 1JD3520SS) The contents of this envelope are the property of the owner. Be sure to leave with the owner when installation is complete.

  • Page 2: Design Concept

    DESIGN CONCEPT Curtis Cabs feature an assembly of parts designed for your vehicle which require adjustment and alignment of components to accommodate vehicle variations and provide proper weather protection. For accurate installation, proper operation, and years of satisfaction, please read and understand the installation instructions.

  • Page 3: Rear Panel Assembly

    INDUSTRIES, LLC. 111 HIGGINS STREET, WORCESTER, MA 01606 JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS 1. VEHICLE PREP. 1.1 Remove grab handles (see fig. 1.1). 1.2 Remove, and save, the rear bolt and nut in each floorboard, as well as the three (3) plastic pins holding the floor mat down (see fig.
  • Page 4 INDUSTRIES, LLC. 111 HIGGINS STREET, WORCESTER, MA 01606 JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS 3. FRONT COWL For model 42/43/4410, pre-assemble the cowl and the cowl insert using a total of four bolts (5/16-18 x 3/4” long), eight steel washers, four nylon washers, and four locknuts.

  • Page 5: Side Frames

    INDUSTRIES, LLC. 111 HIGGINS STREET, WORCESTER, MA 01606 JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS 4. SIDE FRAMES Remove doors from side frames (for easier handling) by unlatching and slid- ing up and off the hinge pins.. Install left and right side frames to vehicle as shown in fig. 4.2. The bottom of the side frame is to be on top of the floorboard, but under the mat and the bottom flange of the front cowl assembly.
  • Page 6 INDUSTRIES, LLC. 111 HIGGINS STREET, WORCESTER, MA 01606 JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS 7. ROOF threaded inserts here With assistance, install roof as shown using 5/16 x 3/4” long button head screws, plastic washers, steel washers, and locknuts in all holes except the two front corners and the middle ones on the left and right sides (these two middle bolts do not require locknuts).
  • Page 7 INDUSTRIES, LLC. 111 HIGGINS STREET, WORCESTER, MA 01606 JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS 8. REAR WINDOW (continued) Install rear window using same procedure as windshield. Once aligned and 3/4” spacer tightened, open window and install gas springs to ball studs provided. Re- lease latches from latch mounts and open window all the way in order to snap the gas springs onto the ball studs.

  • Page 8: Finishing Touches

    INDUSTRIES, LLC. 111 HIGGINS STREET, WORCESTER, MA JOHN DEERE 3000 SERIES HARD & SOFT SIDED CABS 11. REAR CURTAIN (soft sided only) 11.1 Install rear curtain by snapping to the inside back vertical edge of the roof. See fig. 11.1. 11.2 (NOTE: adhesive backed velcro should be applied to a clean, dry surface at room temperature.) Apply self adhesive hook velcro, as needed, along the rear legs and rear panel.
  • Page 9 INDUSTRIES, LLC. J.D. 3000 SERIES (4200/4300/4400) (4210/4310/4410) (3120/3320/3520/3720) HARD SIDED CAB PARTS LIST ROOF WINDSHIELD QTY. REAR WINDOW QTY. QTY. JD4210-02 JD3520-01 JD4210-03 SEAM BULB HINGES SEAM BULB REFLECTORS GAS SHOCK MOUNTS (FACE OUT) HINGES HEADLINER 5/8" PLUGS SIDE 5/8" BULB 1/4"...
  • Page 10 INDUSTRIES, LLC. J.D. 3000 SERIES (4200/4300/4400) (4210/4310/4410) (3120/3320/3520/3720) SOFT SIDED CAB PARTS LIST ROOF WINDSHIELD REAR CURTAIN QTY. QTY. QTY. JD4210-02 JD3520-01A JD4210-13 REFLECTORS SEAM BULB SNAPS HINGES HEADLINER 5/8" SIDE LOGO BULB TRIM-LOK 1/4" GRIP 3 SIDES FRONT LEGS LATCHES QTY.

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