Lincoln Electric PRISM CIRCULATOR 4000 Operator's Manual
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Lincoln Electric PRISM CIRCULATOR 4000 Operator's Manual

Lincoln Electric PRISM CIRCULATOR 4000 Operator's Manual

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Operator's Manual
PRISM
®
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www.lincolnelectric.com/register
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10629
|
Issue Date Jun - 22
© Lincoln Global, Inc. All Rights Reserved.
CIRCULATOR
0 4
0 0
®
For use with machines having Code Numbers:
13232 - PRISM CIRCULATOR 4000, 460V
®
13233 - PRISM CIRCULATOR 4000, 230V
®
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
®
®

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Summary of Contents for Lincoln Electric PRISM CIRCULATOR 4000

  • Page 1 Operator’s Manual PRISM CIRCULATOR ® ® For use with machines having Code Numbers: 13232 - PRISM CIRCULATOR 4000, 460V ® ® 13233 - PRISM CIRCULATOR 4000, 230V ® ® Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register...
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
  • Page 3 P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2. A Free copy of “Arc Welding Safety” booklet E205 2.a. Electric current owing through any conductor is available from the Lincoln Electric Company, 22801 causes localized Electric and Magnetic Fields (EMF). St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 PRISM CIRCULATOR 4000 ® ® SAFETY As a rule of thumb, for many mild steel electrode, if the air is (Permissible Exposure Limit), and the recommended guideline, the visibly clear and you are comfortable, then the ventilation is ACGIH TLV (Threshold Limit Value), for many compounds found in generally adequate for your work.
  • Page 7 TLV and PEL values are as of October 2013. Always check Safety and 313 of the Emergency Planning and Community Right- Data Sheet (SDS) with product or on the Lincoln Electric website at to-Know Act of 1986 and of 40CFR 370 and 372.

  • Page 8: Table Of Contents

    PRISM CIRCULATOR 4000 ® ® TABLE OF CONTENTS INSTALLATION .............................SECTION A TECHNICAL SPECIFICATIONS .............................A-1 TRANSPORT AND ERECTION............................A-2 SELECT SUITABLE LOCATION.............................A-2 ENVIRONMENTAL AREA .............................A-2 PRISM® CIRCULATOR® 4000 SYSTEM LAYOUTS.....................A-3 INSTALLATION OF PRISM® CIRCULATOR® 4000......................A-4 ELECTRICAL CONNECTIONS............................A-6 OPERATION ..............................SECTION B OUTLET VANES................................B-1 CONTROL.

  • Page 9: Technical Specifications

    PRISM CIRCULATOR 4000 ® ® TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS K5140-1 - PRISM CIRCULATOR 4000, 460V ® ® FILTER CLEANING COMPRESSED AIR CONSUMPTION 4000 SCFM @ 6.5"WG Capacity Air Consumption CFM, (L/MIN) Motor Power Nominal 7.6HP Input Voltage Nominal +/- 10% 380-480V/3~/50-60Hz Cleaning Cycle Rated Current...

  • Page 10: Transport And Erection

    PRISM CIRCULATOR 4000 ® ® INSTALLATION INSTALLATION WARNING Excluded Uses! TRANSPORT AND ERECTION • Welding fumes containing oil • Aluminium dust ATTENTION • Burning or incandescent materials • Cigarettes Instruct all persons whose presence is not • Aggressive media required to stay out of the hazard area •...

  • Page 11: Prism® Circulator® 4000 System Layouts

    PRISM CIRCULATOR 4000 ® ® INSTALLATION PRISM® CIRCULATOR® 4000 SYSTEM LAYOUTS 3) Three Circulator Units Each Prism® Circulator® 4000 unit is designed to ter 40,000 (557.41 sq. m) every 10 minutes. pace at a rate of 6 air changes per hour. In many applications, multiple units can be strategically located to push air.

  • Page 12: Installation Of Prism® Circulator® 4000

    PRISM CIRCULATOR 4000 ® ® INSTALLATION • Fasten the fan section at inside locations using INSTALLATION OF PRISM ® CIRCULATOR ® 4000 ¼” thread forming bolts at 11 places. Install ( K5140-1 & K5140- 2) 3/8” nuts on to the guide bolts inside at 2 places. WARNING •...
  • Page 13 PRISM CIRCULATOR 4000 ® ® INSTALLATION • Connect the Prism Circulator control cable to 115V outlet. lanyard decal on the cable. It is also compatible with PRESSURE TUBE FROM 230V single phase. CONTROLS • 1/4"). Adjust regulator pressure to) 5-6 bar(72-87psi) Motor cable with the unit is 20ft long.

  • Page 14: Electrical Connections

    PRISM CIRCULATOR 4000 ® ® INSTALLATION ELECTRICAL CONNECTIONS Make all electrical connections compatible to your local city / state code. WARNING ELECTRIC SHOCK can kill. • Only quali ed personnel should perform this installation. • Turn the input power OFF and unplug the machine from the receptacle before working on this equipment.
  • Page 15 PRISM CIRCULATOR 4000 ® ® INSTALLATION FIGURE A.7 Step 5 - Install Filters (See section D for filter replacement instructions) WARNING Before opening door, unit must be off and the power switch on the side of the control panel turned to the off position.

  • Page 16: Operation

    PRISM CIRCULATOR 4000 ® ® OPERATION OPERATION Outlet Vanes: To optimize system performance of the Prism Circulator • layer without obstruction. • the highest concentration of welding fume. FIGURE B.1 There are vertical & horizontal vanes in the fan exhaust. This can different fan speed.

  • Page 17: Control

    PRISM CIRCULATOR 4000 ® ® OPERATION FIGURE B.2 Display System Control Panel CONTROL FIGURE B.1 FIGURE B.3 A. Power On (Light) B. Alarm (Light) Functions C. Fan Running (Light) A. POWER Light (white): indicates the unit has power, is online, D.

  • Page 18: Software Functions

    Once the fan is off, of ne cleaning will be active. 4) The Delta P Alarm default is set at 1500Pa. When the alarm is active, the red Alarm light will blink on the main control cabinet. At this time lter should be ordered from Lincoln Electric.
  • Page 19 PRISM CIRCULATOR 4000 ® ® OPERATION PrecoatHr- Pre-coat hour, variable set to mute cleaning till the set 1. Following screens in PLC will display the system status improve the lter life. Default is set to 24Hr. Range 0-255Hr. a) Home screen PauseTm- It is adjustable time between two solenoid pulses, default is 20 second, adjustable 10 to 120 second.
  • Page 20 PRISM CIRCULATOR 4000 ® ® OPERATION FAN RUNNING: Alarm: Fan running when alarm active with RED background. The above screen appears during Fan running to indicate following: FanRunningManual: this to indicate fan is running in manual Online cleaning mode. In auto mode FanRunning Auto will be displayed. FiltrPr: Filter differential pressure in Pascal, measured across filter.
  • Page 21 OPERATION PRISM CIRCULATOR 4000 ® ® AUTO MODE: AUTO mode can be set by selecting the check box in Settings display as shown in this screen. During this mode, the Fan ON OFF will be based on timings set in Weekly timer set. Follow the below process to set ON OFF time.

  • Page 22: Accessories

    PRISM CIRCULATOR 4000 ® ® ACCESSORIES ACCESSORIES REPLACEMENT FILTER OPTIONS KP4519-1 - spun bond polyester lter cartridge. · · KP4519-2 - (Standard) MERV 16 high ef ciency nano ber lter cartridge. · KP4519-3 - MERV 16 high ef ciency thermal bonded PTFE membrane lter cartridge.

  • Page 23: Maintenance

    (PPE) such as gloves, respirators and instructions, contact your local Lincoln Electric repre- protective clothing to protect against sentative for service options or contact Lincoln Electric overexposure to particulate. It is Customer Service. recommended that a vacuum cleaner or wet methods be used to clean up any loose particulate that is present in ELECTRIC SHOCK can kill.

  • Page 24: Periodic Maintenance

    PERIODIC MAINTENANCE MAINTENANCE SCHEDULE The product has been designed to function without problems for NOTE: * REQUIRES Lincoln Electric factory authorized service many hours with minimal maintenance. In order to ensure this, technician. some simple, regular maintenance and cleaning activities are AS NEEDED required which are described in this section.

  • Page 25: Replacing Filter Cartridges Or Emptying Dustbins

    PRISM CIRCULATOR 4000 ® ® MAINTENANCE • Check fan motor blades for encrusted particles and clean if necessary. • Inspect and clean control panel with a non-aggressive detergent. • Check inlets and outlets for tears or wear. REPLACING FILTER CARTRIDGES OR EMPTYING DUSTBINS Shut off the compressed air feed and empty the pressure tank(s) of air by opening the drain valve on the bottom of the tank.

  • Page 26: Replacing Filter Cartridges

    PRISM CIRCULATOR 4000 ® ® MAINTENANCE REPLACING FILTER CARTRIDGES WARNING Before opening door, unit must be off and the power switch on the control panel turned to the off position. Verify power has been switched off at the control panel, then unlock door latches using the supplied hex tool or any standard 5/16"...
  • Page 27 PRISM CIRCULATOR 4000 ® ® MAINTENANCE REMOVING AND INSTALLING THE DUST BIN a. Removing the dust bin. FIGURE D.7 1. Lift handle. 2. Rotate left and right latches outward and let handle drop down. 3. Pull dust bin out from under machine. b.
  • Page 28 TROUBLESHOOTING TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid ELECTRICAL SHOCK, please observe all safety notes and precautions detailed throughout this manual.

  • Page 29: Troubleshooting

    PRISM CIRCULATOR 4000 ® ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS Possible loose / no connection between control box and tank valves. Possibly no or low compressed air.
  • Page 30 PRISM CIRCULATOR 4000 ® ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS Filter replacement alarm does 1. Wrong DP reading reported by 1.
  • Page 31 PRISM CIRCULATOR 4000 ® ® TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION FUNCTION PROBLEMS Poor suction. 1. Outlet(s) are blocked. 1. Replace filter if necessary. 2.
  • Page 32 PRISM CIRCULATOR 4000 ® ® DIAGRAMS...
  • Page 33 PRISM CIRCULATOR 4000 ® ® DIAGRAMS...
  • Page 34 PRISM CIRCULATOR 4000 ® ® DIAGRAMS...
  • Page 35 PRISM CIRCULATOR 4000 ® ® DIAGRAMS...
  • Page 36 PRISM CIRCULATOR 4000 ® ® DIAGRAMS...
  • Page 37 PRISM CIRCULATOR 4000 ® ® DIAGRAMS...
  • Page 38 PRISM CIRCULATOR 4000 ® ® DIAGRAMS K5140-1 and K5140-2 64.0 43.0 36.0 62.5 LAG BOLT MOUNTING DETAILS 90°...
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  • Page 42 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
  • Page 43 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
  • Page 44 Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying...

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