Related Manuals for Horizon Fitness SPX
Summary of Contents for Horizon Fitness SPX
- Page 1 Operators Manual Keep Operations Manual In A Safe Place Ensure Operating Instructions Are Read Prior To Starting Up regeneration through innovation ISSUE: V1.0 - March 2022...
- Page 2 We, Horizon Agriculture, Cliftons Bridge, Fishergate, Sutton St James, Spalding, Lincolnshire, PE12 0EZ, United Kingdom. Declare that the product SPX STRIP-TILL CULTIVATOR to which this declaration relates, meets the relevant health and safety requirements stipulated in the EC Directive 2006/42/EC.
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Page 3: Table Of Contents
6.3.19 - Packing Wheel Position 3.0 - Technical Data 7.0 - Optional Equipment 3.1 - Machine Specifications 7.1 - Compressor 3.1.1 - SPX 6R-50 7.2 - Liquid Fertiliser System 3.1.2 - SPX 5R-75 7.2.1 - Wilger Flow Manifolds 3.1.3 - SPX 12R-50 7.2.2 - Pump and tank... -
Page 4: User Information
1.0 - User Information 1.1 - Preface This operators manual covers mounted SPX implements on both rigid and folding frames. Before commissioning and use of the implement, read, and comply with the operating instructions within this manual. Please also observe the safety notes and instructions as indicated and retain this document for future reference. -
Page 5: Customer Service & Warranty
Agricultural Machinery Ltd. will be available to assist you. Horizon SPX come with a 12 month* warranty as standard. *Please refer to the Warranty Administration Manual (WAM) for details on how to process claims: https://www.horizonagriculture.com/dealer-support... -
Page 6: General Safety Information
2.0 - General Safety Information Horizon Agricultural Machinery Ltd. have built this implement in accordance with the latest technical standards and safety regulations. The risks of injury/death to the operator, third parties or damage to the implement or other material assets can still occur during use. Please read and comply with all information contained within this manual PRIOR to usage of the implement. -
Page 7: Safety Symbol Representation
2.3 - Safety Symbol Representation This operating manual highlights certain warnings and safety information as shown below. They are categorised based upon the severity of risk (Danger, Warning, Caution) They appear as follows: DANGER Indicates a danger with high risk that will result in death or serious bodily harm (Such as loss of limb or long term harm) if not avoided WARNING Indicates a danger with medium risk that may result in death or... -
Page 8: Warning Decals
2.4 - Warning Decals Warning decals are affixed to the implement to warn of hazards and residual dangers and are an essential part of the safety equipment required for safe implement operation. Stickers must be kept clean, with any damaged or illegible stickers being immediately replaced. If the operator is replacing a component that has a safety sticker fitted, the warning sticker must also be ordered alongside the part and fitted to the component prior to its fitment to the implement. - Page 9 Folding Frames 1012262 1012264 1012257 1012258 1012259 1012260 1012261 1012262 1012263 1012264 1012268...
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Page 10: Content Of Warning Decals
2.4.2 - Content of Warning Decals Part Image Description Part Image Description Number Number 1012257 The contents of the 1012258 Do not stand between user manual should be the tractor and im- read prior to machine ple-ment when the use to allow for safe tractor is moving for operation. -
Page 11: Danger Area & Danger Points
2.5 - Danger Area & Danger Points The area immediately surrounding the implement and tractor is hazardous to personnel. Whilst within this zone all personnel should pay attention to the machine status and if parts can move, failure to pay adequate attention can result in serious injury or even death. The operator must therefore ensure no personnel are in this zone prior to machine movements or component actuation (Such as unfolding the wings) Components of the machine can actuate unexpectedly impacting personnel causing serious injuries especially if unsighted by the operator. -
Page 12: Personal Protective Equipment
Trained Operators – Personnel trained in the risks of their assigned task/s and can used the required PPE and follow the preventative measures included in this manual to avoid incidents. These Personnel can be trained by the implement owner (Assuming they are adequately qualified) or other experienced personnel Personnel with specialist training –... -
Page 13: Operational Safety
The implement must also be folded and placed in the transport position as shown in chapter 6.1.2. Before travel mud and dirt should be removed from the implement, lighting and signalling equipment should be checked for functionality. Whilst transporting the implement the operator must consider the effects local weather and road conditions will have on the tractor and implement as well as implement overhangs, dimensions, and the inertial mass of the machine when cornering or braking, they should also consider local regulations and any applicable height width or weight... -
Page 14: Pneumatic System
can penetrate the skin causing serious injuries or death. If injured by escaping hydraulic fluid immediately contact your local doctor. The hydraulic system of the implement has several functions. Incorrect operation of this system can cause serious injury or death to personnel and/or material damages. -
Page 15: Pressure Accumulators
2.9.6 - Pressure Accumulators The hydraulic system on the SPX is equipped with pressurised accumulators. Even when the hydraulic system is depressurised the accumulators contain a high gas pressure. Consequentially they should never be driller or welded even with the hydraulic system depressurised. The hydraulic circuit must be depressurised prior to any maintenance or disassembly work being undertaken. -
Page 16: Technical Limitations
2.9.9 - Technical Limitations Failure to follow the implements technical limitations can endanger the operators and other personnel’s safety and risk material damages. The technical limitations for this machine are as follows: Along the contours: 10% left and right Along the gradients; 10% up and down the slope Operational Speeds: ≤12 Kph... -
Page 17: Modification & Conversions
isolated prior to any work being undertaken. Raised components should be lowered or secured prior to work being undertaken underneath them. When utilising a high-pressure cleaner areas around hydraulic seals, electrical components, bearings seals or the fan should be avoided. It is also recommended that the nozzle outlet maintains at least 50cm clearance from the machine during cleaning operations. -
Page 18: Technical Data
2150 4400 Weights are based on a minimum equipment specification (No optional extras). Please Note: The above listed weights and dimensions are to giver representative values for SPX implements. Not all dimensions are covered. Exemption Notice: Horizon Agricultural Machinery Ltd. reserve the right to change the above specifications due to technical improvements &... -
Page 19: Spx 5R-75
3.1.1 - SPX 6R-50 1 .5 3.1.2 - SPX 5R-75 2.55... -
Page 20: Spx 12R-50
3.1.3 - SPX 12R-50 2.55... -
Page 21: Serial Number Plate
3.2 - Serial Number Plate The machines serial numbering plate along with its CE mark is located on the right-hand side of the machine close to the hitch. The following information as shown below is shown on the plate... -
Page 22: Tractor Requirements
Implement Attachment Tractor Link Arm: III: Cat. III Pin Cat. III Ball Cat. III Pin Cat. IV Ball 3.3.2 - Power Requirements SPX Number of Rows Power Requirement (HP) 120-160 108-240 240-320 360-480 3.3.3 - Electrical Systems Electrical Power Supply... -
Page 23: Ballasting Requirements
3.4 - Ballasting Requirements Before transportation on public roads the tractor must not be overloaded and meet the requirements laid out in section 3.3 to be suitable for this implement. The load bearing capacity of the tyres, maximum permissible weights and axle loads must not be exceeded when the implement is hitched or mounted to the tractor. -
Page 24: Calculating Ballasting Requirements
3.4.2 - Calculating Ballasting Requirements Minimum Front Ballasting Requirements with rear implement Enter the calculated result into the table Calculation of the front axle load of the tractor Enter the calculated result into the table and the permissible value from the tractors operating instructions Calculation of the total combined weight (Implement+ Tractor) Enter the calculated result into the table and the permissible value from the tractors operating... -
Page 25: Machine Commisioning
Observe all safety notes from the safety chapter 4.1 - Machine Delivery The SPX is typically delivered on a flatbed trailer. Some parts may be disassembled from the machine for transport purposes and will need to be reassembled locally after unloading. The... -
Page 26: Loading The Implement
4.1.2 - Loading the implement 1. Connect the implement to the tractor as per section 6.1.1 connecting hydraulic services and as per section 5.13. The implement can also be lifted using a 3 Point hitch frame and a telehandler. 2. Prepare the implement for loading by placing it into its transport position. 3. -
Page 27: Product Description
5.0 - Product Description 5.1 - Main Assembly Groups 1. Lower Hitch Pins 5. Wings 2. Upper Hitch Pin 6. Row Unit 3. Frame 7. Wing Extensions 4. Parking Stands 8. Folding Cylinder* *Folding Cylinders are only fitted to SPX folding frames... -
Page 28: Row Unit Overview
5.2 - Row Unit Overview 1. Parallelogram 6. Opening Disc 2. Down Force Airbag* 7. Trash Wheels 3. Auto-Reset Accumulator** 8. Shank, Point & Wing 4. Adjustable Depth Control Leg 9. Burm Building Discs 5. Packing Wheel Air Bag 10. Packing Wheels * Optional Hydraulic Downforce control can be fitted (Airbag is standard) **Optional Hydraulically controlled auto-reset. -
Page 29: Hydraulic Connections
5.3 - Hydraulic Connections Check the service pressure of the tractor’s hydraulic system. Max. pressure: 200 bar / 20 MPa. When connecting, ensure that the hydraulic couplings are correctly positioned to avoid any risk of hydraulic fluid escaping. Hydraulic lines have coloured fittings along with a +/- sign for dual action controls) so the user can easily connect these to the spool valves on the tractor. -
Page 30: Electrical Connections
5.4 - Electrical Connections There are 3 types of electrical connections between the implement and tractor as shown below. All connections are required for the proper functioning of the implement. Electrical Connection Type Function Current Rating/Fuse Anderson Connector* Powering the RDS 2x 60 Amp Control system &... - Page 31 Optional Implement Mounted Compressor: 1. Disconnect the Anderson connector to stop the compressor. 2. Drain the air from the reservoir by pulling the valve down. 3. Connect the other end to the “Input” port of the closing wheel control box. As described previously the input from the compressor may connect to a T piece depending upon the options fitted 4.
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Page 32: Operations
6.0 - Operations Whenever working on or using the implement pay attention to the warning instructions 6.1 - Machine Coupling & Parking DANGER: Personnel must keep clear of the area between hitch and the implement whenever the tractor is moving. Failure to do so means personnel can become trapped between the 2 and severely injured DANGER: Accidents can occur with tractor and implement movements. -
Page 33: Transport Position
9. Remove the lynch pins and withdraw the securing pins (1) from the parking stands, raise the parking stands. Reinserting the securing pin and lynch pin as shown below to lock the parking stands in the raised position 10. Prior to any machine movements check for secure connections between the implement and tractor 6.1.2 - Transport Position DANGER: Failure to correctly configure or secure the implement prior to road... - Page 34 DANGER: Accidents can occur with tractor and implement movements. Personnel should be kept clear of the machines manoeuvres and operators should observe their surroundings WARNING: Machine must only be folded/unfolded on firm and level surfaces. Failure to do so could cause the machine to roll over due to instability. IMPORTANT: If the machine is being parked for long term storage please see section 9 for cleaning and storage reccomendations prior to parking the implement.
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Page 35: Wings
6.3 - Row Unit There are several systems and components with differing functionality incorporated into the SPX row unit. Some parts are optional, so not all information contained within this section is relevant to your machine. This section will however cover the entire SPX row unit. -
Page 36: Pneumatic Downforce (Manual)
6.3.1 - Pneumatic Downforce (Manual) WARNING: Eye protection must always be worn WARNING: Never overinflate the airbag as this may result in component failure and injury. CAUTION: Keep a safe distance from the airbag whilst inflating/deflating - 1 meter minimum IMPORTANT: A manual tire inflation gauge can also be used if an automatic inflator system is not available. -
Page 37: Hydraulic Downforce (Optional)
IMPORTANT: All rows are automatically set to the same pressure. To adjust downforce pressure: 1. Position the row unit at the working height. 2. Turn the lever clockwise to increase down force pressure. 3. Turn the lever anti-clockwise to decrease down force pressure. -
Page 38: Cutting Disc
IMPORTANT: The usage of high Pressure downforce pressure can change Adjustment the sowing depth of the machine, therefore it may be necessary to readjust the depth settings. IMPORTANT: Usage of excessive down pressure will unnecessarily accelerate the mechanical wear rates of some components, as well as having a detrimental impact on the quality of the seeding furrow (Excessive... -
Page 39: Tine
How To adjust: 1. Turn the lever clockwise to lower the trash wheels. 2. Turn the lever anti-clockwise to raise the trash wheels. IMPORTANT: It is important that the trash wheels do not operate directly on the ground as this will create a tillage effect resulting in excessive soil movement and high component wear rates. -
Page 40: Tine Adjustment
6.3.7 - Tine Adjustment 1. Raise the implement so it is off the ground. 2. Remove retaining clip (3) 3. Hold leg (1) by the handle. 4. Remove the pin. 5. Raise or lower the tine as required. 6. Refit pin (2) and retaining clip (3). 7. -
Page 41: Tine Table
6.3.8 - Tine Table Part Description Image Shank Point Low Disturbance High Disturbance Wings 35mm 35mm 135mm 135mm IMPORTANT: The shank MUST have a point and wing Lift installed or excessive wear will occur! -
Page 42: Replacing Point, Wing & Injector
6.3.9 - Replacing Point, Wing & Injector WARNING: Never work under a unsecured raised implement. Danger of severe injury or death WARNING: Always wear safety goggles when using striking tools. 1. Lower the tine to the deepest setting (see tine adjustment) 2. -
Page 43: Tine Obstacle Reset System
(1). The working pressures returns to the original setting. 6.3.11 - Adjusting Tine Obstacle Reset System Increase Pressure: Lower the SPX to the ground. Open manual valve (1) Operate the tractor spool to increase system pressure as measured on the gauge (2) -
Page 44: Berm Building Discs
Decrease Pressure: Lower the SPX to the ground. Place the tractor spool in to “float” position. Slowly open manual valve (1) Decrease system pressure as measured on the gauge (2) to the desired value. Close the manual valve once the desired pressure has been established. -
Page 45: Berm Discs: Width Adjustment
CAUTION: Loosen M20 Bolts but do not remove them whilst following the procedure outlined below. Berm Builder discs are heavy and may fall unexpectedly if bolts are removed or loosened too far. Adjusting Burm Disc Width 1. Raise the SPX so the discs are off the ground. 2. Turn off tractor. -
Page 46: Berm Discs: Fore/Aft Adjustment
WARNING: Berm builder discs are heavy. Ensure that the row units are in the lowered position before removing the retaining bolts. How To Adjust 1. Raise the SPX so the discs are just off the ground. 2. Turn off tractor. -
Page 47: Berm Discs: Spring
6.3.16 - Berm Discs: Spring Each Burm disc arm is held in place by a compression spring. The spring has two functions: Allow the disc to ride over obstacles and to prevent component damage. Enables the disc to cut into the soil and assist in building the strip structure. 195mm Adjusting Burm Disc Spring Measure the length of the spring. -
Page 48: Packing Wheel Type
6.3.17 - Packing Wheel Type The SPX can be equipped with 3 differing types of packing wheel to firm the strips, depending upon soil type, condition, and desired finish. Finger wheel (STANDARD) 2 Rubber Wheels 165mm Wide Packing Wheel •... -
Page 49: Packing Wheel Position
6.3.19 - Packing Wheel Position The packing wheels can be mechanically locked in the raised position for the following reasons: • Damp soil conditions. • Strips do not require any firming. IMPORTANT: Add a small amount of air pressure (0.25 – 1.0 bars (4 – 14.5 psi)) in the airbags to prevent the packing wheels from “jumping”... -
Page 50: Optional Equipment
Information listed below is provided as a reference. 7.1 - Compressor The SPX can be equipped with a compressor to supply air to the pneumatically actuated closing system, trash wheels and downforce airbags if fitted (Cab Controlled Option). The system is equipped with an automatic cut off pressure regulator, to control the pressure in the storage tank, this requires no maintenance or adjustment. -
Page 51: Pump And Tank
The unit itself is available in single and double row configurations, both of which mount onto the rear packing arm of the SPX Row instead of the packing wheels. The unit has a choice of packing wheels available for firm the tilled strip prior to seed placement & for closure of the slot post drilling. -
Page 52: Field Usage
8.1 - Frame Settings Upon delivery of the implement and prior to any work being undertaken the operator should configure the implement and the alignment of the SPX. IMPORTANT: High pressure cleaning jets should not be directed at electrical components, fan, hydraulic cylinders, or bearings. These components and their... -
Page 53: Performance Checks
1. Tractor ballast 6. Downforce pressure. 2. Tractor tire pressures. 7. Trash wheel height. 3. Toolbar height to ground & SPX Alignment. 8. Tine depth and wing setting. 4. Top link length. 9. Packing wheel pressure. 5. Lower check chains. -
Page 54: Machine Maintenance & Care
9.0 - Machine Maintenance & Care WARNING: It is highly recommended that the implement is parked on a hard standing prior to any maintenance working being undertaken. The implement and tractor should be secured from restarting. Any lifted components should be lowered or secured prior to work being undertaken in this area. -
Page 55: Storage
9.2 - Storage If the machine is to be stored for a prolonged period – Such as between sowing seasons, follow the instructions listed below 1. Machine should be cleaned and lubricated as per section 9.1 following all steps 2. If using a corrosion prevention agent on the machine, ensure any spray coating used is biodegradable 3. -
Page 56: Replacing Carbide Wear Plates
9.3.2 -Replacing Carbide Wear Plates The shank is fitted with replaceable carbide plates to increase wear resistance. 1. Remove shank from leg. With the shank removed the point and wings should be removed as per section 6.3.10 to allow for easier welding. 2. -
Page 57: Appendix
Appendix Metric Screw Torques Metric Screw Tightening Torques - Nm Size Ø Pitch Bolt Class (mm) (mm) 10.9 12.9 Wheel Nuts 10.4 10.4 15.3 17.9 11.5 17.2 1.25 13.6 16.8 14.5 18 26.6 33 1.25 1.75 1.25 222 275 248 307 305 376 337 416 1090 510... -
Page 58: Imperial Screw Torques
Imperial Screw Torques Imperial Screw Tightening Torques - Nm Size Ø (mm) Strength 2 Strength 5 Strength 8 No Marks on head 3 Marks on head 6 Marks on head Inches mm Coarse Fine Coarse Fine Coarse Fine Thread Thread Thread Thread Thread... - Page 60 regeneration through innovation T: (0) 1945 440 999 W: horizonagriculture.com E: info@horizonagriculture.com Horizon Agricultural MachineryLtd, Registered in England: 5930757 Cliftons Bridge, Fishergate, Sutton St, James, Spalding, Lincolnshire, PE12 0EZ...