Related Manuals for Horizon Fitness DSX 40
Summary of Contents for Horizon Fitness DSX 40
- Page 1 Operators Manual DSX 40/48/50/60/64/72/75 Keep Operations Manual In A Safe Place Ensure Operating Instructions Are Read Prior To Starting Up regeneration through innovation ISSUE: V1.0 - February 2022...
- Page 2 We, Horizon Agriculture, Cliftons Bridge, Fishergate, Sutton St James, Spalding, Lincolnshire, PE12 0EZ, United Kingdom. Declare that the product DSX DISC DRILL to which this declaration relates, meets the relevant health and safety requirements stipulated in the EC Directive 2006/42/EC. For that, the following standards have been taken into account: Directive / Standard: EN ISO 4254-1:2013...
-
Page 3: Table Of Contents
3.0 - Technical Data 6.6.6 - Adjusting the side wheel 3.1 - Machine Specifications 6.6.7 - Adjusting the Seed Boot 3.1.1 - DSX 40-XX 6.6.8 - Opening Discs 3.1.2 - DSX 50-XX 7.0 - Optional Equipment 3.1.3 - DSX 60-XX 7.1 - Row Cleaners... -
Page 4: User Information
1.0 - User Information 1.1 - Preface This operators manual covers trailed Horizon DSX Drills between 4 and 7.5m wide. Before commissioning and use of the implement, read, and comply with the operating instructions within this manual. Please also observe the safety notes and instructions as indicated and retain this document for future reference. -
Page 5: Customer Service & Warranty
1.2 - Customer Service & Warranty Horizon Agricultural Machinery Ltd. wants you to be completely satisfied with your machine and the services we provide. Occasionally problems can occur, most commonly encountered problems and their solutions are contained within this operator’s manual. However, if the fault is not rectified by following the contained procedures, or is not discussed in this manual, your local dealer/Horizon Agricultural Machinery Ltd. -
Page 6: General Safety Information
2.0 - General Safety Information Horizon Agricultural Machinery Ltd. have built this implement in accordance with the latest technical standards and safety regulations. The risks of injury/death to the operator, third parties or damage to the implement or other material assets can still occur during use. Please read and comply with all information contained within this manual PRIOR to usage of the implement. -
Page 7: Safety Symbol Representation
2.3 - Safety Symbol Representation This operating manual highlights certain warnings and safety information as shown below. They are categorised based upon the severity of risk (Danger, Warning, Caution) They appear as follows: DANGER Indicates a danger with high risk that will result in death or serious bodily harm (Such as loss of limb or long term harm) if not avoided WARNING Indicates a danger with medium risk that may result in death or... -
Page 8: Warning Decals
2.4 - Warning Decals Warning decals are affixed to the implement to warn of hazards and residual dangers and are an essential part of the safety equipment required for safe implement operation. Stickers must be kept clean, with any damaged or illegible stickers being immediately replaced. If the operator is replacing a component that has a safety sticker fitted, the warning sticker must also be ordered alongside the part and fitted to the component prior to its fitment to the implement. -
Page 9: Content Of Warning Decals
2.4.2 - Content of Warning Decals Part Image Description Part Image Description Number Number 1012257 The contents of the 1012258 Do not stand between user manual should be the tractor and im- read prior to machine ple-ment when the use to allow for safe tractor is moving for operation. -
Page 10: Danger Area & Danger Points
2.5 - Danger Area & Danger Points The area immediately surrounding the implement and tractor is hazardous to personnel. Whilst within this zone all personnel should pay attention to the machine status and if parts can move, failure to pay adequate attention can result in serious injury or even death. The operator must therefore ensure no personnel are in this zone prior to machine movements or component actuation (Such as unfolding the wings) Components of the machine can actuate unexpectedly impacting personnel causing serious injuries especially if unsighted by the operator. -
Page 11: Personal Protective Equipment
Trained Operators – Personnel trained in the risks of their assigned task/s and can used the required PPE and follow the preventative measures included in this manual to avoid incidents. These Personnel can be trained by the implement owner (Assuming they are adequately qualified) or other experienced personnel Personnel with specialist training –... -
Page 12: Operational Safety
The implement must also be folded and placed in the transport position as shown in chapter 6.1.2. Before travel mud and dirt should be removed from the implement, lighting and signalling equipment should be checked for functionality. Whilst transporting the implement the operator must consider the effects local weather and road conditions will have on the tractor and implement as well as implement overhangs, dimensions, and the inertial mass of the machine when cornering or braking, they should also consider local regulations and any applicable height width or weight... -
Page 13: Pneumatic System
can penetrate the skin causing serious injuries or death. If injured by escaping hydraulic fluid immediately contact your local doctor. The hydraulic system of the implement has several functions. Incorrect operation of this system can cause serious injury or death to personnel and/or material damages. -
Page 14: Pressure Accumulators
the ground or supported prior to working underneath. If working on the Pneumatic systems, the pneumatics must be depressurised. 2.9.6 - Pressure Accumulators The hydraulic system on the DSX is equipped with pressurised accumulators. Even when the hydraulic system is depressurised the accumulators contain a high gas pressure. Consequentially they should never be driller or welded even with the hydraulic system depressurised. -
Page 15: Technical Limitations
2.9.10 - Technical Limitations Failure to follow the implements technical limitations can endanger the operators and other personnel’s safety and risk material damages. The technical limitations for this machine are as follows: Along the contours: 10% left and right Along the gradients; 10% up and down the slope Operational Speeds: ≤12 Kph... -
Page 16: Modification & Conversions
connections isolated prior to any work being undertaken. Raised components should be lowered or secured prior to work being undertaken underneath them. When utilising a high-pressure cleaner areas around hydraulic seals, electrical components, bearings seals or the fan should be avoided. It is also recommended that the nozzle outlet maintains at least 50cm clearance from the machine during cleaning operations. -
Page 17: Technical Data
3.0 - Technical Data 3.1 - Machine Specifications DSX 40-XX DSX 50-XX DSX 60-XX DSX 75-XX Working Width (m) Transport Width (m) 2.97 Transport Height (m) Length (m) 7.44 Permissible Axle Load See Rating Plate Weight* (Unladen) Kg 4870 5430... -
Page 18: Dsx 40-Xx
3.1.1 - DSX 40-XX 2.97 7.44 3.1.2 - DSX 50-XX 2.97 7.44... -
Page 19: Dsx 60-Xx
3.1.3 - DSX 60-XX 2.97 7.44 3.1.4 - DSX 75-XX 2.97 7.44... -
Page 20: Serial Number Plate
3.2 - Serial Number Plate The machines serial numbering plate along with its CE mark is located on the right-hand side machine chassis under the stairs as shown below. The following information as shown below is shown on the plate... -
Page 21: Tractor Requirements
3.3 - Tractor Requirements WARNING: The tractor MUST meet the requirements outlined below to be able to use the machine as intended. Also observe the maximum permissible axle, total weight and tyre loadbearing capacities for the tractor. Failure to do so may cause a severe accident due to insufficient stability, braking power, tractor steering capacity. -
Page 22: Ballasting Requirements
3.4 - Ballasting Requirements Before transportation on public roads the tractor must not be overloaded and meet the requirements laid out in section 3.3 to be suitable for this implement. The load bearing capacity of the tyres, maximum permissible weights and axle loads must not be exceeded when the implement is hitched or mounted to the tractor. -
Page 23: Calculating Ballasting Requirements
3.4.2 - Calculating Ballasting Requirements Minimum Front Ballasting Requirements with rear implement Enter the calculated result into the table Calculation of the front axle load of the tractor Enter the calculated result into the table and the permissible value from the tractors operating instructions Calculation of the total combined weight (Implement+ Tractor) Enter the calculated result into the table and the permissible value from the tractors operating... -
Page 24: Machine Commisioning
4.0 - Machine Commisioning IMPORTANT: Loading and unloading operations should only be carried out by specially trained personnel DANGER: Increased danger of accidents during commissioning and unloading of the machine Observe all safety notes from the safety chapter 4.1 - Machine Delivery The DSX is typically delivered on a flatbed trailer. -
Page 25: Loading The Implement
7. Apply the parking brake as shown in section 6.1.3 and secure the implement and tractor (If still connected) 4.1.2 - Loading the implement 1. Connect the implement to the tractor as per section 6.1.1 connecting hydraulic services and brakes as per section 5.3 and 6.1.4 respectively. 2. -
Page 26: Product Description
5.0 - Product Description 5.1 - Main Assembly Groups 1. Hitch 8. Tank 2. Support Leg 9. Metering Units 3. Coulter 10. Access Ladder 4. Wings 11. Toolbox 5. Wheels 12. Optional Compressor 6. Lighting 13. Fan 7. Distribution Head 14. -
Page 27: Coulter Overview
5.2 - Coulter Overview 1. Opening Disc 6. Packing Wheel 2. Depth Control Lever 7. Side Gauge Wheel 3. Seed Boot 8. D-cup Diffuser 4. Downforce Ram 9. Air bag (Closing wheel Pressure) 5. Parallelogram 10. Optional Row Cleaner... -
Page 28: Hydraulic Connections
5.3 - Hydraulic Connections Check the service pressure of the tractor’s hydraulic system. Max. pressure: 200 bar / 20 MPa. When connecting, ensure that the hydraulic couplings are correctly positioned to avoid any risk of hydraulic fluid escaping. Hydraulic lines have coloured fittings along with a +/- sign for dual action controls) so the user can easily connect these to the spool valves on the tractor. -
Page 29: Electrical Connections
Transport Lock The transport valve isolates the row unit hydraulics. It is used to keep the row units from moving when in the transport position. After unfolding the wings, turn the handle 90° anti-clockwise in the “Work” position (1). Once the rows have been raised, turn the handle 90° clockwise in the “Transport”... -
Page 30: Pneumatic Connections
5.5 - Pneumatic Connections The air for the pneumatic system is supplied from the tractor or the optional on-board compressor. This air supply is required to adjust the closing wheel pressure and some optional equipment such as row cleaners. To connect the closing wheel control box: Tractor Supplied Air: 1. -
Page 31: Operations
6.0 - Operations Whenever working on the implement pay attention to the warning instructions 6.1 - Machine Coupling & Parking DANGER: Personnel must keep clear of the area between hitch and the implement whenever the tractor is moving. Failure to do so means personnel can become trapped between the 2 and severely injured DANGER: Accidents can occur with tractor and implement movements. -
Page 32: Transport Position
7. Remove the Lynch pin and withdraw the securing pin from the parking stand then raise the parking stand. Reinserting the Securing pin and lynch pin as shown overleaf to lock the parking stand in the raised position 8. Remove wheel chocks from beneath the wheels. 9. -
Page 33: Parking
6.1.3 - Parking It is recommended the machine is parked under cover or in a hall. The machine can either be parked in its folded or unfolded state. DANGER: Severe accidents can be caused by implements rolling. Prior to disconnecting the implement from the tractor. The parking brake should be applied to the implement. -
Page 34: Braking Systems
8. Unplug all electrical connections and secure on the machine. 9. Depressurise the hydraulic lines and disconnect hydraulic lines as per section 5.3 securing them on the machine. 10. Depressurise the pneumatic connections and Pneumatic reservoirs such as Brake air reservoir and Compressor sstorage tank must be drained of pressure) and secure the connections on the machine. -
Page 35: Wings
Hydraulic Braking Systems: Hydraulic bakes are operated with a single line connected to the rear of the tractor. To connect, pull the knurled outer sleave Coupler Identification rearward. Push the coupler on the mating part. 1/2” BSP Release the sleeve and verify that it is fully Female pushed forward. -
Page 36: Folding
2. Operate service to unfold the drill, whilst ensuring the clearances are maintained and no users enter the area whilst actuating 6.2.2 - Folding Ensure no one is in the danger area of the machine when operating the folding/ Unfolding actuation 1. - Page 37 3. To unfold the collapsible handrails, pull the highlighted pin out. This pin is fitted with a cam lock to secure it in the withdrawn position whilst the user rotates the handrail up into position. Once in the raised position release the cam Lock, reinserting the pin into the securing hole.
-
Page 38: Opening The Hopper Lid
6.3.2 - Opening the hopper lid CAUTION: Do not open the hopper lid when the fan is running. Hoppers are pressurised. 1. Rotate the securing lever clockwise (1) to unlock lid (2). 2. Open the lid using the integrated handle (3). 3. -
Page 39: Adjusting The Hopper Lid
6.3.4 - Adjusting the hopper lid The Hopper lid is adjustable and MUST be checked regularly to ensure there is no air escaping when the fan is operating. DANGER: Operators are working at height when accessing the hopper, slips and falls can result in serious injuries. Operators should use the supplied hand rails when accessing the top of the hopper, never standing or walking on top of a closed lid WARNING: Never walk on the closed lid. -
Page 40: Unloading The Hoppers
1. The Implement should be unfolded as per section 6.2.1 2. Tractor should be turned off with the parking brake applied and the ignition key removed. 3. User should access hopper lid and open as shown above in section 6.3.1 and 6.3.2 respectively 4. -
Page 41: Pressure Monitoring
6.3.6 - Pressure Monitoring When the fan is in operation, a high volume of air flows under the metering units, to the distribution heads then on to the D-cups. At the same time, air is directed through the metering units (front and rear only) and out inside the tank. -
Page 42: Pressure Monitoring
6.3.6 - Pressure Monitoring The DSX hopper tanks have 2 seed level sensors per tank fitted as standard. 6.4 - Pneumatic Seed Transport System WARNING: Wear manufacturers recommended PPE when working with dressed seed. 6.4.1 - Fan CAUTION: Risk of burns on the fan drive system. Hydraulic components can become hot during operation. -
Page 43: Fan Speed
6.4.2 - Fan Speed The fan has a maximum speed of 4000RPM, any overrun of this can damage the motor. To switch on the fan, adjust the flow rate to the minimum setting, engage the corresponding hydraulic service and place it into continuous pumping mode. Adjust the service’s flow rate to adjust the fan to the desired operating speed. - Page 44 Each meter injector box assembly is also equipped with a shut off lever. This lever can be adjusted to control the distribution of product on the drill. When the lever is in the centred position product flows into both distribution heads. When being used in this application the metering rotors must be symettrical to allow for accurate rate application.
-
Page 45: Fan Checks & Maintenance
the seed flow therefore allows for half the machine to be shut off. Please note for half machine shut off the application rate would need to be halved whilst the levers are in this position to maintain the required application rate. The levers are also manually activated, and therefore must be readjusted and the rate reset if returning to full width applications. -
Page 46: Metering Overview
6.5.1 - Metering Overview 1. Drive Motor 6. Small Seed Metering Rollers 2. Front and Rear Bearing Housings 7. Guillotine 3. Vent Chamber 8. Plunger 4. Rubber Scraper 9. Bearing 5. Metering Rollers 10. Meter Housing 6.5.2 - Rubber Scraper The rubber scraper in the metering unit has 2 positions depending upon the type of seed being used. - Page 47 1. Scraper Door 3. Plate 2. Bolts 4. Rubber scraper Adjusting the scraper: 1. Remove rotor from housing. 2. Remove the 4 x thumb screws and scraper door (1) from the housing 3. Remove the 3 x bolts (2) and flip the plate (3) 180° to expose more or less of the rubber (4). 4.
-
Page 48: Guillotine
6.5.3 - Guillotine As part of the metering assembly above the rotor chamber there is a stainless steel guillotine door. It has 2 positions: 1. Work - Guillotine is in the outward position allowing product to flow to the metering housing 2. -
Page 49: Rotors
6.5.4 - Rotors As part of the metering assembly above the rotor chamber there is a stainless steel guillotine door. All meters are supplied with 6 x 75cc and 6 x 150cc metering wheels and 6 x spacer wheels as standard. -
Page 50: Calibration
Fine Seed Rotor. For fine seeds and low rates, an optional rotor is available. Available rotors are 5cc, 10cc, 15cc & 30cc. They are installed in the same way as the standard plastic meter wheels. 6.5.5 - Calibration For detailed information please refer to Section 5 - Product Calibration of the supplementary Operators Manual - Calibration and Operation. - Page 51 IMPORTANT: Seed that has not been cleaned contains small lengths of straw, chaff, and other residue. This can cause metering issues and blockages in the distribution head and coulters. Prepare for calibration 1. Park the tractor and drill on level ground and apply the park brake. 2.
-
Page 52: Coulter
6.6 - Coulter 6.6.1 - Depth Settings The depth of each individual row can be easily controlled and adjusted with the depth control lever and the notches. The DSX is capable of 100mm (4”) as the maximum depth of placement. To increase the seed boot depth move the notch in the direction of the ‘+’... - Page 53 Pressure Adjustment 1. Connect all hydraulic and electrical connections between the implement and machine as shown in sections 5.3 and 5.4 . 2. Loosen the back-up nut & turn the down force valve anti-clockwise, until no spring pressure is felt (5mm Allen key & 17mm spanner required) 3.
-
Page 54: Closing Wheel Pressure
6.6.3 - Closing Wheel Pressure Each row is equipped with a pneumatic air bag to control the closing pressure on the slot. The closing pressure can be controlled via the supplied box from the tractor cab. The recommended working range is between 1 and 8 Bar of pressure. 8 Bar is the maximum pressure for this system. An adjustment of 1 Bar (14.7 psi) in pressure will adjust the closing pressure by approximately 10Kg To adjust downforce pressure: 1. -
Page 55: Closing Wheel Types
To Adjust the closing wheel angle: 1. Loosen the retaining nut (1) 2. With the retaining nut loosened twist the spindle (2) using the flats on the spindle and a 32mm Spanner to adjust the marks (3) accordingly. Rotating the axle forward leads to a more aggressive closing setting. -
Page 56: Adjusting The Side Wheel
6.6.6 - Adjusting the side wheel The DSX Coulter is fitted with a side wheel to limit disc depth & maintain the volume of ground moved by the disc. This wheel also cleans the disc of earth and debris accumulations whilst in operation (Therefore the wheel must be aligned against the disc without restricting the movement) CAUTION: Never work under a raised implement. -
Page 57: Adjusting The Seed Boot
6.6.7 - Adjusting the Seed Boot Seed boots should be regularly checked for wear, and be appropriately adjusted if required The DSX drill mounts the seed boot on deformable rubber washers to allow for precise adjustment. Before making any adjustments to the seed boot the coulter unit must not be in contact with the ground. -
Page 58: Opening Discs
6.6.8 - Opening Discs The DSX is equipped with an opening disc that has a diameter of 18” (457mm) when new. The bevel on the edge of the disc aids penetration of the disc into the soil, and the cutting of straw and cover crops reducing the phenomenon of hair pinning. -
Page 59: Optional Equipment
7.0 - Optional Equipment Some Equipment is provided by Horizon Agricultural Machinery Ltd. as an optional extra. Elements in this section may or may not be fitted to your equipment or have been added retroactively after the machine left the factory. Information listed below is provided as a reference. 7.1 - Row Cleaners The DSX can be equipped with row cleaners and an in-cab control box, which regulates the amount of force applied to the row cleaning system. -
Page 60: In Tank Cameras
7.2 - In Tank Cameras In tank cameras are fitted to monitor the fill status of the hoppers and check for product bridging. These cameras can be accessed via the supplied tablet control screen. IMPORTANT: Whilst product is flowing via the metering system and the hoppers are emptying it is still highly recommended that the operator checks the seed placement regularly. -
Page 61: Liquid Fertiliser System
7.5 - Liquid Fertiliser System WARNING: Operators must wear appropriate and suitable PPE when working on the liquid fertiliser systems. This PPE should be in accordance to the manufacturers regulations The fertiliser system comprises of 3 parts. The in-furrow outlet tubes, Wilger Manifold & Fertiliser tank with control system. -
Page 62: Pump And Tank
7.5.3 - Pump and tank The Control system is wirelessly controlled from a tablet in the Tractor cab and utilises a GPS Speed sensor for rate control to reduce the wiring required. They can either be mounted on the front tractor hitch via a 3 Point linkage or incorporated into the implement itself mounted at the rear of the machine. -
Page 63: Field Usage
8.0 - Field Usage 8.1 - Frame Settings Upon delivery of the drill and prior to any drilling commencing the operator should configure the drill so the underside of the toolbar is 62cm from ground level as shown in the diagram below. This allows for appropriate parallelogram travel. -
Page 64: Machine Maintenance & Care
9.0 - Machine Maintenance & Care WARNING:It is highly recommended that the implement is parked on a hard standing prior to any maintenance working being undertaken. The implement and tractor should be secured from restarting. Any lifted components should be lowered or secured prior to work being undertaken in this area. -
Page 65: Lubrication
9.1.2 - Lubrication The machine should be lubricated at regular intervals throughout the sowing season. It is recommended these coincide with the cleaning schedule to reduce the likelihood of contamination as well as reducing the risk of corrosion post cleaning... -
Page 66: Storage
9.2 - Storage If the machine is to be stored for a prolonged period – Such as between sowing seasons, follow the instructions listed below 1. Hoppers should be emptied of any product (See section 6.3.5) 2. Machine should be cleaned and lubricated as per section 9.1 following all steps 3. -
Page 67: Appendix
Appendix Metric Screw Torques Metric Screw Tightening Torques - Nm Size Ø Pitch Bolt Class (mm) (mm) 10.9 12.9 Wheel Nuts 10.4 10.4 15.3 17.9 11.5 17.2 1.25 13.6 16.8 14.5 18 26.6 33 1.25 1.75 1.25 222 275 248 307 305 376 337 416 1090 510... -
Page 68: Imperial Screw Torques
Imperial Screw Torques Imperial Screw Tightening Torques - Nm Size Ø (mm) Strength 2 Strength 5 Strength 8 No Marks on head 3 Marks on head 6 Marks on head Inches mm Coarse Fine Coarse Fine Coarse Fine Thread Thread Thread Thread Thread... -
Page 69: Dsx Electrical Systems Arrangement
DSX Electrical Systems Arrangement... -
Page 70: Dsx Hydraulic Systems Arrangement
DSX Hydraulic Systems Arrangement... -
Page 71: Dsx Metering Rollers
DSX Metering Rollers... - Page 72 regeneration through innovation T: (0) 1945 440 999 W: horizonagriculture.com E: info@horizonagriculture.com Horizon Agricultural Machinery Ltd, Registered in England: 5930757 Cliftons Bridge, Fishergate, Sutton St, James, Spalding, Lincolnshire, PE12 0EZ...