1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
1.2. Before Repair and Adjustment Disconnect AC power, discharge Power Supply Capacitors for : Main Unit (SU-ZT2) (C5501, C5502, C5509) through a 10Ω, 1W resistor to ground. Speaker Unit (SB-ZT2) (C5700, C5701, C5703, C5704) through a 10Ω, 1W resistor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
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1.5.1. Main Unit (SU-ZT2) Safety Ref. No. Part No. Part Name & Description Remarks RGR0393A-K REAR PANEL RGR0393A-M REAR PANEL RKM0613-K TOP CABINET K2CA2CA00031 AC CORD K2CP2CA00001 AC CORD K2CQ2CA00007 AC CORD K2CZ3YY00005 AC CORD VQT2R71 O/I (En) VQT2U14 O/I (Ru/Ur) VQT2U15 PCB3 REPX0678D...
2 Warning 2.1. Prevention of Electro Static Discharge (ESD) to Electrostatically Sensi- tive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip”...
2.2. Service caution based on Legal restrictions 2.2.1. General description about Lead Free Solder (PbF) The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this equipment in considering the globally environmental conservation. The normal solder is the alloy of tin (Sn) and lead (Pb).
3 Service Navigation 3.1. Service Information This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, this information will be followed by supplement service manual to be filled with original service manual.
4 Specifications SPEAKER GENERAL* Power supply AC 110 to 240 V, 50/60 Hz Power consumption 20 W 4.1. Main Unit (SU-ZT2) Wireless link standby 0.8 W In standby condition 0.15 W Dimensions (WxHxD) 290mm x 1231mm x 290mm PRE AMPLIFIER SECTION Mass [Weight] Approx.
7.3. Initialize the Speaker Setting About the method of initializing the setting of the speaker. Please initialize it when the main body of the speaker is changed or it added. Please set the speaker after ID is reset. Preparation: Please connect the power supply code of the speaker. Please confirm the power supply of the speaker cuts.
8 Self-diagnostic and special mode setting This unit is equipped with the self-diagnostic display function, which alarms faulty operation with error code. Use this function during servicing. 8.1. Activating Service Mode This mode can be used during servicing. 1. Plug the AC adapter to the power source. Press and hold down the [VOL +] button and the [VOL -] button, and then press the [POWER ] button at the same time.
Fig. 3 FL display Symptom Cause and Remedy F61/OVERLOAD Speaker short, amplifier failure, electrical over- Speaker short and failure in power amplifier, pre-amplifier load etc. circuits. Check for faulty parts and replace with new parts if necessary. Humidity protection activated FANLOCK Fan stopped Failure fan and fan control circuits.
Remote Control Test Mode Function and settings Selector Sound Mode Other settings Vol/Tone TEST AUX 4 (Analog) — All CH output mode -18dB/0dB TV (OPT1) STEREO Balance is set to leftmost. -18dB/0dB TV (OPT1) STEREO Balance is set to rightmost. -18dB/0dB VIRTUAL AUX 4 (Analog)
9 Troubleshooting 9.1. HDMI Checking Method 1. Connection of HDMI system 2. Check of HDMI Sound a. Using the [DVD AUDIO TEST DISC V-612] and DVD-VIDEO disc with Dolby Digital signal. b. [DVD AUDIO TEST DISC V-612] - Track No. 92 (96kHz, 5.1ch). Track No. 40 (Zero) Check the Level and Noise, output from L / C / R / SL / SR / SW / speaker or pin.
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Comfirmed that there are neither distortion nor a noise on the screen. • If it is a picture quality equal when DVD was connected directly to TV, it is OK 1. Connect directly DVD player to TV. 2. Connect DVD player to set then connect it to TV. 3.
9.2. Troubleshooting Flow Chart 9.2.1. Main Unit (SU-ZT2) Power Supply No power supply Primary Fuse (F701 check Main P.C.B Power circuit check D5502 Pin IC5501 Pin IC5502 Pin Main P.C.B PC5501 Pin Micro-processor IC IC8001 Power Supply line checking: Reset IC IC8003 D5505 IC5571 Pin...
10 Disassembly and Assembly Instructions Caution Note: • This section describes the disassembly and/or assembly procedures for all major printed circuit boards & main compo- nents for the unit. (You may refer to the section of “Main components and P.C.B Locations” as described in the service manual) •...
10.2. Disassembly flow chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the ser- vicing. To assemble the unit, reverse the steps shown in the chart below. 10.2.1. Main Unit (SU-ZT2)
10.3. Main Unit (SU-ZT2) Step 3 : Lift up the rear part of the Top Cabinet and remove it in order as arrows shown. 10.3.1. Disassembly of Top Cabinet Caution : During assembling, ensure that the Top Cabinet is fully inserted into the Front Cabinet. Step 1 : Remove 2 screws.
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10.3.2. Disassembly of HDMI P.C.B. Step 6 : Lift up to remove the HDMI P.C.B. and the HDMI Sup- port Chassis as arrow shown. • Refer to “Disassembly of Top Cabinet”. Caution : During assembling of the HDMI P.C.B., ensure that the HDMI Support Chassis is properly catched onto Step 1 : Remove 2 screws.
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10.3.3. Disassembly of DSP P.C.B. Step 8 : Lift up to remove the HDMI P.C.B. from the HDMI Sup- port Chassis. • Refer to “Disassembly of Top Cabinet”. Step 1 : Detach the 14P FFC at the connector (CN1002) on the DSP P.C.B.
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10.3.4. Disassembly of Rear Panel Step 3 : Release the claws of the P.C.B. Support. Step 4 : Remove the DSP P.C.B. • Refer to “Disassembly of Top Cabinet”. Caution : During assembling, ensure the DSP P.C.B. is • Refer to (Step 1) - (Step 6) of “Disassembly of HDMI P.C.B.”. seated properly.
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10.3.5. Disassembly of Wireless TX P.C.B. Step 3 : Remove the Rear Panel. and TX Module P.C.B. • Refer to “Disassembly of Top Cabinet”. Step 1 : Detach 9P FFC at the connector (CN4702) on the Wireless TX P.C.B. Step 2 : Remove 1 screw. Caution : Do not misplace the Ferrite Core when detaching the FFC.
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Step 4 : Remove the Wireless TX P.C.B. and the TX Module Step 5 : Remove the TX Module P.C.B. from the Wireless TX P.C.B. as arrow shown. P.C.B. Caution : Ensure that the Wireless TX P.C.B. and TX Mod- ule P.C.B.
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10.3.6. Disassembly of Main P.C.B. Step 7 : Detach 12P FFC at the connector (CN4221) on the Main P.C.B. • Refer to “Disassembly of Top Cabinet”. Step 8 : Detach 14P FFC at the connector (CN4102) on the • Refer to (Step 1) of “Disassembly of Rear Panel”. Main P.C.B.
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Step 9 : Release the claws of the P.C.B. Support. Step 11 : Gently detach one side of the Rear Panel. Step 10 : Remove the DSP P.C.B. Caution : Ensure the Rear Panel is fitted properly during assembling. Step 12 : Remove the Main P.C.B.
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10.3.7. Disassembly of Front Cabinet Caution : During assembling, ensure that the Main P.C.B. is fitted properly onto locators. • Refer to “Disassembly of Top Cabinet”. • Refer to (Step 1) - (Step 4) of “Disassembly of Wireless TX P.C.B. and TX Module P.C.B.”. Step 1 : Remove 1 screw.
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10.3.8. Disassembly of Panel P.C.B. and Step 3 : Lift both sides of the Front Cabinet to release from the guides and release the 3 catches at the bottom of the Main Power SW P.C.B. Unit. • Refer to “Disassembly of Top Cabinet”. Step 4 : Remove the Front Cabinet.
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Step 5 : Remove the Panel P.C.B. and Power SW P.C.B. Caution : During assembling, ensure that the Power SW P.C.B. and Panel P.C.B. are fitted properly onto the loca- tors. Note : During assembling of the Power SW P.C.B. and Panel P.C.B., ensure that the 3P wire is positioned above the Wireless Holder as diagram shown.
10.4. Speaker Unit (SB-ZT2) 10.4.1. Disassembly of Woofer Block Step 1 : Lay the Speaker Unit on a support block as shown. Step 2 : Remove 9 screws. Step 3 : Remove 3 screws.
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Step 6 : Remove 1 screw. Step 7 : Push Power Button to “On” position. Caution : Ensure the Power Button is push back to “Off” position when disassembly of Bottom Cabinet is completed.
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Step 8 : Remove the Bottom Cabinet. Caution : Support by holding onto the Woofer Block firmly after removal of the Bottom Cabinet to prevent it being detached from the Tweeter Block accidentally.
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Step 9 : Detach 2P cable at the connector (CN6052) on the Extent P.C.B. Step 10 : Using a Jig (RFKZ0535), hook on to detach antenna wire at the RF connector (ET6002) on the Extent P.C.B. Caution : The RF connector (ET6002) is fragile, take extra care not to damage it during disassembling. Caution 1 : During assembly, position the antenna wire around the connector (CN6052) and the locator and place it into the slot.
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Step 11 : Remove 2 screws. Step 12 : Lift up to remove Arm Cover A.
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Caution 1 : Align the Tip of Arm Cover A to the Tip of the Arm during assembly of Arm Cover A. Caution 2 : Ensure the wires that are clamped onto the Arm are kept within Arm Cover A when assembling of Arm Cover Step 13 : Remove 1 screw.
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Step 14 : Tilt the Woofer Block in order as arrows shown to detach it from the Tweeter Block.
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10.4.2. Disassembly of Middle Cabinet Assembly • Refer to “Disassembly of Woofer Block”. Step 1 : Remove 7 screws.
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Step 2 : Lift up to remove Middle Cabinet Assembly from the Woofer Cover Assembly. Caution 1 : Light Panel easily drop off, take extra care not to misplace it. Caution 2 : Replace the EPT Sealer if it is torn. Caution 3 : Ensure Middle Cabinet Assembly is properly fitted onto the arm slot and locators during assembling.
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10.4.3. Disassembly of Extent P.C.B. • Refer to (Step 1) - (Step 10) of “Disassembly of Woofer Block”. Step 1 : Remove 1 screw. Step 2 : Detach 2P cable at the connector (CN6051) on the Extent P.C.B. Step 3 : Using a Jig (RFKZ0535), hook on to detach coaxial cable at the RF connector (ET6001) on the Extent P.C.B. as shown. Step 4 : Remove the Extent P.C.B.
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Caution 1 : During assembly, position the coaxial cable around the connector (CN6051) and place it into both slots. Caution 2 : Position the 2P cable into both slot above the coaxial cable.
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10.4.4. Disassembly of SMPS P.C.B. and AC Inlet P.C.B. • Refer to “Disassembly of Woofer Block”. • Refer to “Disassembly of Middle Cabinet Assembly”. Step 1 : Detach 10P cable at the connector (CN5802) on the SMPS P.C.B. Step 2 : Remove 3 screws. Step 3 : Remove 1 screw.
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Caution : During assembling, ensure that the SMPS P.C.B. is properly fitted onto the locators of the Middle Cabinet Assembly.
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Step 4 : Turn and place the SMPS P.C.B. aside as arrow shown. Step 5 : Remove 1 screw. Step 6 : Remove the Support P.C.B. with tweezers. Caution : During assembling, ensure that the Support P.C.B. is properly fitted onto the locators of the Middle Cabinet Assembly.
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Step 7 : Using tweezers, gently push the AC Inlet P.C.B. until the AC Inlet is released from the Middle Cabinet Assembly, then lift up to remove both AC Inlet P.C.B. and SMPS P.C.B. Caution : Ensure that the wires (Black and Red) are dressed to the right side of the boss during assembling of the AC Inlet P.C.B.
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Caution 1 : Ensure that AC Inlet P.C.B. is properly fitted onto the locator of the Middle Cabinet Assembly during assem- bling. Caution 2 : Ensure that the AC Inlet is fully inserted and protruding slightly from the exterior of the Middle Cabinet Assem- bly when completed.
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10.4.5. Replacement of IC5701 • Refer to “Disassembly of SMPS P.C.B. and AC Inlet P.C.B.”. Caution : Handle the SMPS P.C.B. with care due to its high temperature after prolonged use. Avoid touching the heatsink as it may lead to injuries. Step 1 : Desolder pins of IC5701 on the solder side of SMPS P.C.B.
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Step 3 : Remove the heatsink with the IC5701.
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Step 4 : Remove 1 screw. Step 5 : Remove IC5701 from the heatsink.
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• Assembly of IC5701 Step 1 : Apply grease on the heatsink. Step 2 : Place IC5701 against the heatsink. Step 3 : Fix 1 screw. Caution : Ensure that IC5701 is firmly fixed onto the heatsink.
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Step 4 : Place the heatsink with the IC5701 onto the SMPS P.C.B.
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Step 5 : Solder pins of IC5701 on the solder side of SMPS P.C.B. Step 6 : Solder pins of heatsink on the solder side of SMPS P.C.B. Caution : Ensure that pins of IC5701 and heatsink are properly located and soldered onto the SMPS P.C.B.
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10.4.6. Replacement of Diode (D5802) • Refer to “Disassembly of SMPS P.C.B. and AC Inlet P.C.B.”. Caution : Handle the SMPS P.C.B. with care due to its high temperature after prolonged use. Avoid touching the heatsink as it may lead to injuries. Step 1 : Remove 1 screw.
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Step 2 : Desolder pins of Diode (D5802) on the solder side of SMPS P.C.B. Step 3 : Remove the Diode (D5802).
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• Assembly of Diode (D5802) Step 1 : Apply grease on the heatsink. Step 2 : Place Diode (D5802) on the SMPS P.C.B. against the heatsink. Caution : Ensure that Diode (D5802) is firmly fixed onto the heatsink.
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Step 3 : Solder pins of Diode (D5802) on the solder side of the SMPS P.C.B. Caution : Ensure that pins of Diode (D5802) are properly located and soldered onto the SMPS P.C.B. Step 4 : Fix 1 screw.
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10.4.7. Disassembly of D-Amp P.C.B. • Refer to “Disassembly of Woofer Block”. • Refer to “Disassembly of Middle Cabinet Assembly”. • Refer to (Step 1) of “Disassembly of SMPS P.C.B. and AC Inlet P.C.B.”. Caution : D-Amp P.C.B. is replaced as a module. Step 1 : Remove 2 screws.
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Caution 1 : Replace the Sealer if it is torn. Caution 2 : When connecting 2P cable to the connector (CNB6004), ensure the 2P cable is dressed behind the RX Module P.C.B. and placed onto the slot. Step 5 : Remove the Sound Absorber.
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Step 6 : Detach the White/Blue (+) and White (-) speaker wires. Step 7 : Remove the speaker wires from the slot in the Middle Cabinet Assembly. Step 8 : Remove the D-Amp P.C.B. Caution 1 : During assembling, ensure that the D-Amp P.C.B. is properly fitted onto the locators of the Middle Cabinet Assembly.
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10.4.8. Disassembly of RX Module P.C.B. • Refer to “Disassembly of Woofer Block”. • Refer to “Disassembly of Middle Cabinet Assembly”. • Refer to (Step 1) - (Step 4) of “Disassembly of D-Amp P.C.B.”. Caution : RX Module P.C.B. is replaced as a module. Pairing is necessary after replacement. Step 1 : Remove the speaker wires from the slot in the Middle Cabinet Assembly.
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Step 2 : Flip and place the D-Amp P.C.B. as arrow shown. Step 3 : Using a Jig (RFKZ0535), hook on to detach coaxial cable at the connector (U18) on the RX Module P.C.B. Caution : The connector (U18) is fragile, take extra care not to damage it during disassembling. Step 4 : Release catches on the P.C.B.
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10.4.9. Disassembly of Input P.C.B. • Refer to “Disassembly of Woofer Block”. • Refer to “Disassembly of Middle Cabinet Assembly”. • Refer to (Step 1) - (Step 4) of “Disassembly of SMPS P.C.B. and AC Inlet P.C.B.”. • Refer to (Step 1) - (Step 7) of “Disassembly of D-Amp P.C.B.”. •...
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Step 4 : Remove 3 screws. Step 5 : Remove the Power Button.
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Caution : Ensure that the Power Button Switch is pushed down to ‘On’ position before fixing the Power Button. Step 6 : Hold on to the P.C.B. Holder to remove the Input P.C.B. as arrow shown. Caution 1 : During assembling of the Input P.C.B., ensure that the TEST Terminal Jack is properly slot into the guide hole in the Middle Cabinet Assembly.
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10.4.10. Disassembly of Port Assembly (A , B) and Port Assembly (C, D) • Refer to “Disassembly of Woofer Block”. Step 1 : Remove 4 screws. Step 2 : Remove the wires from the slots in the Middle Cabinet Assembly. Step 3 : Lift up to remove the Port Assembly.
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Step 4 : Detach Port Assembly (A, B) from Port Assembly (C, D). Caution 1 : During assembling of Port Assembly, align the guide on Port Assembly (C, D) to the guide slot in Port Assem- bly (A, B). Caution 2 : During replacement of the Port Noise Absorber, use the rib of Port Assembly (C, D) as reference when pasting the Port Noise Absorber.
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10.4.11. Disassembly of Woofer Speaker (SP1) • Refer to “Disassembly of Woofer Block”. • Refer to (Step 1) - (Step 3) of “Disassembly of Port Assembly (A , B) and Port Assembly (C, D)”. Step 1 : Remove the Sound Absorber. Step 2 : Detach the White/Blue (+) and White (-) speaker wires.
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Step 3 : Remove 4 screws. Step 4 : Lift up to remove Woofer Speaker (SP1).
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10.4.12. Disassembly of Arm Unit • Refer to “Disassembly of Woofer Block”. Step 1 : Remove 2 screws. Step 2 : Lift and flip over the Arm as arrow shown. Caution : Take extra care not to damage the wires while flipping the Arm.
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Step 3 : Cut the 4 wire clampers to remove the Arm. Caution : During assembling, replace with new wire clampers and ensure that the wire clampers are tightened such that the wires are firmly located in the Arm. Step 4 : Remove 2 screws. Step 5 : Detach Arm Cover B from the Arm.
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10.4.13. Disassembly of Prepared Net Assembly • Refer to “Disassembly of Woofer Block”. • Refer to (Step 1) - (Step 2) of “Disassembly of Arm Unit”. Step 1 : Remove 1 screw. Caution: During assembling, do not tighten the screw too tight to avoide the screw hole becomes bigger. Step 2 : Remove the Pipe Bottom Cover.
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Step 3 : With the Prepared Net Assembly facing up, insert a minus screwdriver behind the net frame folded part and apply gentle force to push out the Prepared Net Assembly as arrows (1) and (2) shown. Step 4 : Apply gentle force to remove the Prepared Net Assembly completely from the Pipe. Caution : Take extra care not to tear or damage the Net during removal and assembling of the Prepared Net Assembly.
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10.4.14. Disassembly of Antenna Cover Assembly • Refer to “Disassembly of Woofer Block”. • Refer to (Step 1) - (Step 2) of “Disassembly of Arm Unit”. • Refer to “Disassembly of Prepared Net Assembly”. Step 1 : Remove 2 screws. Step 2 : Remove the Antenna Cover Assembly.
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Step 3 : Using tweezers, lift up the front part of the Antenna Front Ornament slightly as arrow (1) shown. Step 4 : Release the 6 catches on the Antenna Front Ornament gradually in order as arrows (2), (3) and (4) shown. Step 5 : Remove Antenna Front Ornament.
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Step 6 : Remove 4 screws. Step 7 : Peel off the himelon. Caution : During assembling, replace the himelon if it is torn. Step 8 : Lift up to detach Antenna Cover A from Antenna Cover B. Caution : Using the 4 catches on Antenna Cover A and the guide on Antenna Cover B, ensure that Antenna Cover A and Antenna Cover B are fitted firmly together during assembling.
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10.4.15. Disassembly of Antenna Wire • Refer to “Disassembly of Woofer Block”. • Refer to (Step 1) - (Step 2) of “Disassembly of Arm Unit”. • Refer to “Disassembly of Prepared Net Assembly”. • Refer to (Step 1) - (Step 2) of “Disassembly of Antenna Cover Assembly”. Step 1 : Detach the Wire Protector from the Pipe Assembly and remove it from the wires.
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Step 2 : Lift up the Blind Sheets A, B and C, until the Sound Absorber on each side is in sight. Step 3 : Remove the Sound Absorbers. Caution : During assembling, replace the Blind Sheet if it is torn. Caution : Ensure that all holes are fully covered by the Blind Sheets.
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Step 4 : Remove 5 screws. Caution : Fix 5 screws in order during assembling. Caution : Use a minus screwdriver to scrape off the burr around the screw hole before disassembling and assembling of the Tweeter Base Frame.
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Step 5 : Gradually remove the Tweeter Base Frame from the Pipe Assembly. Caution 1 : Gradually insert the wires into the Pipe while the Tweeter Base Frame is being removed. Caution 2 : Take extra care not to damage the wires during assembling and removal of the Tweeter Base Frame. Caution 3 : Take extra care not to damage the antenna during assembling and removal of the Tweeter Base Frame.
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Caution 5 : During assembling, gradually insert the Tweeter Base Frame by using a ball point pen (with the ball point hid- den) to push at the 4 designated gray areas.
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Caution 6 : During assembling, after the Tweeter Base Frame inserted into the Pipe, pull out the wires with tweezers. Caution 7 : During assembling of the Tweeter Base Frame, ensure that the screw holes of the Tweeter Base Frame are respectively aligned with the screw holes in the interior of the Pipe to allow proper fixation of screws.
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Step 6 : Remove 1 screw. Step 7 : Remove the Antenna Holder. Caution : Ensure that the 2 guides on the Antenna Holder are properly located into the Tweeter Base Frame during assem- bling.
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Step 8 : Lift up 4 pieces of himelon from the Tweeter Base Frame. Caution : During assembling, replace the himelon if it is torn. Step 9 : Gradually remove the antenna wire amongst the 2P cable (tweeter wires) bound by the himelon. Caution : During assembling of the antenna wire, replace the himelon and ensure that the 2P cable (tweeter wires) and antenna wire are firmly bound to the Tweeter Base Frame.
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Step 10 : Remove the himelon on the Tweeter Base Frame. Step 11 : Remove the antenna wire. Caution 1 : During assembling, place the 2P cable (tweeter wires) and antenna wire on the gray area of the Tweeter Base Frame under the Tweeter as shown in the cross-section view.
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Caution 3 : Ensure that the wires are bound by the himelon at the bottom side of the Tweeter Base Frame.
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10.4.16. Disassembly of Tweeter Speakers (SP2 / SP3 / SP4 / SP5) • Refer to “Disassembly of Woofer Block”. • Refer to (Step 1) - (Step 2) of “Disassembly of Arm Unit”. • Refer to “Disassembly of Prepared Net Assembly”. •...
11 Service Position Note: For description of the disassembly procedures, see the Section 10.3. 11.1. Main Unit (SU-ZT2) 11.1.1. Checking and Repairing of Main 11.1.2. Checking and Repairing of HDMI P.C.B. and DSP P.C.B. P.C.B. Step 1 : Remove the Top Cabinet. Step 1 : Remove the Top Cabinet.
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11.1.3. Checking and Repairing of Wire- less TX P.C.B., Panel P.C.B. and Power SW P.C.B. Step 1 : Remove the Top Cabinet. Step 2 : Remove the Wireless TX P.C.B. Step 3 : Remove the Front Cabinet. Step 4 : Remove the Panel P.C.B. and Power SW P.C.B. Step 5 : Connect 22P FFC at the connector (CN4601) on the Main P.C.B.
11.2. Speaker Unit (SB-ZT2) Note: For description of the disassembly procedures, see the Section 10.4. 11.2.1. Checking and Repairing of SMPS P.C.B., D-Amp P.C.B. and Input P.C.B. Step 1 : Lift up Middle Cabinet Assembly from the Woofer Cover Assembly. Step 2 : Remove the SMPS P.CB.
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Step 6 : Remove the speaker wires from the slot (1). Step 7 : Remove the tweeter wires from slots (2) ~ (6).
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Step 8 : Flip over the D-Amp P.C.B. and place it on an insulation sheet. Step 9 : Remove 1 screw. Step 10 : Remove the Sheet Metal.
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Step 12 : Remove the Light Panel. Step 13 : Remove the Power Button.
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Step 14 : Hold on to the P.C.B. Holder and lift up the Input P.C.B. as arrow shown.
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Step 15 : Place the D-Amp P.C.B. and Input P.C.B. on an insulation sheet.
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Step 16 : Connect the 10P cable at the connector (CN5802) on the SMPS P.C.B. Step 17 : Check and repair the SMPS P.C.B., D-Amp P.C.B. and Input P.C.B. according to the diagram shown.
12 Voltage Measurement & Waveform Chart Note: • Indicated voltage values are the standard values for the unit measured by the DC electronic circuit tester (high-impedance) with the chassis taken as standard. Therefore, there may exist some errors in the voltage values, depending on the internal impedance of the DC circuit tester. •...
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12.1.2. MAIN P.C.B. (2/4) IC4303 REF NO. MODE CD PLAY -6.9 STANDBY -6.9 IC4304 REF NO. MODE CD PLAY -6.9 STANDBY -6.9 IC5501 REF NO. MODE CD PLAY 10.6 -14.7 -14.8 STANDBY 10.6 -14.7 -14.8 REF NO. IC5502 MODE CD PLAY STANDBY IC5503 REF NO.
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12.1.3. MAIN P.C.B. (3/4) REF NO. IC5572 MODE CD PLAY STANDBY IC8001 REF NO. MODE CD PLAY STANDBY IC8001 REF NO. MODE CD PLAY STANDBY IC8001 REF NO. MODE CD PLAY STANDBY IC8001 REF NO. MODE CD PLAY STANDBY IC8001 REF NO.
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12.1.4. MAIN P.C.B. (4/4) REF NO. Q4304 Q4305 Q5504 MODE CD PLAY -9.6 -9.4 -8.8 STANDBY -9.6 -9.5 -8.9 Q5505 Q5506 Q5507 Q5508 Q5509 REF NO. MODE CD PLAY 10.5 -6.9 -9.3 -7.5 -7.6 -0.6 STANDBY 10.5 -6.9 -9.5 -7.6 -7.6 -0.6 Q5510...
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12.1.6. DSP P.C.B. (1/2) REF NO. IC1000 MODE CD PLAY STANDBY IC1000 REF NO. MODE CD PLAY STANDBY IC1000 REF NO. MODE CD PLAY STANDBY IC1000 REF NO. MODE CD PLAY STANDBY IC1000 REF NO. MODE CD PLAY STANDBY IC1000 REF NO.
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12.1.7. DSP P.C.B. (2/2) IC1001 REF NO. MODE CD PLAY STANDBY IC1002 REF NO. MODE CD PLAY STANDBY IC1003 REF NO. MODE CD PLAY STANDBY REF NO. IC1004 MODE CD PLAY STANDBY IC1005 REF NO. MODE CD PLAY STANDBY IC1005 REF NO.
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12.1.8. HDMI P.C.B. (1/4) REF NO. IC2001 MODE CD PLAY STANDBY IC2002 REF NO. MODE CD PLAY STANDBY IC2002 REF NO. MODE CD PLAY STANDBY IC2002 REF NO. MODE CD PLAY STANDBY IC2002 REF NO. MODE CD PLAY STANDBY IC2002 REF NO.
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12.1.9. HDMI P.C.B. (2/4) IC2081 REF NO. MODE CD PLAY STANDBY IC2101 REF NO. MODE CD PLAY STANDBY REF NO. IC2101 MODE CD PLAY STANDBY IC2101 REF NO. MODE CD PLAY STANDBY IC2101 REF NO. MODE CD PLAY STANDBY IC2101 REF NO.
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12.1.10. HDMI P.C.B. (3/4) REF NO. IC2201 MODE CD PLAY STANDBY IC2232 REF NO. MODE CD PLAY STANDBY IC2232 REF NO. MODE CD PLAY STANDBY IC2232 REF NO. MODE CD PLAY STANDBY IC2232 REF NO. MODE CD PLAY STANDBY IC2232 REF NO.
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12.1.11. HDMI P.C.B. (4/4) Q2101 Q2102 Q2103 Q2104 Q2105 REF NO. MODE CD PLAY STANDBY QR2001 QR2002 REF NO. MODE CD PLAY STANDBY SC-ZT2EE/GS(SU-ZT2EE/GS) HDMI P.C.B.
12.2. Speaker Unit (SB-ZT2) 12.2.1. SMPS P.C.B. IC5701 REF NO. MODE CD PLAY 166.0 19.0 STANDBY 167.0 19.0 IC5799 REF NO. MODE CD PLAY 12.3 164.1 STANDBY 12.4 165.0 IC5801 REF NO. MODE CD PLAY 19.0 STANDBY 19.0 IC5899 REF NO. MODE CD PLAY STANDBY...
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12.2.3. D-AMP P.C.B. IC6003 REF NO. MODE CD PLAY STANDBY IC6008 REF NO. MODE CD PLAY STANDBY IC6062 REF NO. MODE CD PLAY STANDBY REF NO. Q6001 Q6012 Q6013 Q6014 MODE CD PLAY -4.8 -7.4 -5.4 STANDBY -4.8 -7.4 -5.4 Q6015 Q6101 Q6102...
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15.1.2. HDMI BLOCK DIAGRAM : HDMI AUDIO INPUT SIGNAL LINE : HDMI VIDEO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE : VIDEO OUTPUT SIGNAL LINE IC2002 RFKWMZT2PPK1 MICRO PROCESSOR HDMI POWER HDMI POWER HDMI POWER Q2101,Q2102 QR2002 Q2104,Q2105 CN2004 CN4204 DCDET DC DETECT 49 CEC OUT...
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15.1.3. IC TERMINAL (HDMI) CHART IC2232 / HDMI RECEIVER IC2101 / HDMI TRANSMITTER IC2201 / HDMI RECEIVER IC2232 / HDMI RECEIVER SIGNAL NAME SIGNAL NAME Port Name Pin No Pin No Port Name Port Name Pin No Pin No Port Name TX0- R0X0- R0X0-...
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15.1.4. DSP BLOCK DIAGRAM : OPTICAL AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE IC1000 IC1005 IC1001 C2HBCY000030 C3ABMG000238 C0FBZK000013 SDRAM CODEC A0 - A10 TC - 1 DQ0 - DQ15 TC - 2 IC1002 C0CBCAG00015 VOLTAGE REGULATOR SD WE 15 WE +3.3VD 1 IN...
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15.1.5. IC TERMINAL (DSP) CHART IC1000 / DSP IC1005 / SDRAM SIGNAL NAME Port Name Pin No Pin No Port Name EXT A0 EXT A1 EXT A2 EXT A3 EXT A4 EXT A5 EXT A6 EXT A7 EXT A8 EXT A9 EXT A10 IC1000 / DSP IC1005 / SDRAM...
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15.1.6. MAIN (AUDIO) BLOCK DIAGRAM : AUX AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE IC4001 C1BB00001134 MUTE AMP MAIN(SYSTEM CONTROL) DIGITAL TRANSMITTER CN4701 CN4702 CN4703 CN4701 CN4702 CN4703 SYS3.3V CN4701 CN4702 CN4703 QR4308 CN4701 CN4702 CN4703 IC4203 AMP MUTE C0ABBB000230 OP-AMP CN1001 CN4101...
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15.1.7. MAIN (SMPS) BLOCK DIAGRAM IC5563 C0CBCDC00014 VOLTAGE REGULATOR D5563 CN2005 JW4205 BK5V VOUT HDMI CTRL MAIN(SYSTEM CONTROL) IC2102 QR5563 C0CBCAG00015 INVERTER VOLTAGE REGULATOR BK 2.5V CN2005 JW4205 ON/OFF Q5561 IC5561 IC2233 C0DBAYH00005 SWITCH C0CBCAG00015 SWITCHING VOLTAGE REGULATOR REGULATOR ON/OFF ON/OFF CVCC18 VOUT...
16.2. Speaker Unit (SB-ZT2) JK6051 TEST TERMINAL JW5802* D-AMP P.C.B. (B SIDE) BLACK SOLDER SIDE TO LF SPEAKER CNB6501 INPUT P.C.B. (B SIDE) SOLDER SIDE CN6501 (TO WIRELESS MODULE) CNA6051 CN6550 P5701 (TO WRITER) SOLDER SIDE TO HF SPEAKER BLACK CN6051 CN6052 AC IN...
17 Schematic Diagram Notes Main Unit (SU-ZT2) (All schematic diagrams may be modified at any time with the development of new technology) Notes: S4601: POWER switch. ( S4602: SELECTOR switch. S6001: POWER switch. ( S6051: ID SET switch. • “ * ” REF IS FOR INDICATION ONLY. •...
18 Schematic Diagram 18.1. Main Unit (SU-ZT2) 18.1.1. HDMI CIRCUIT (1/4) SCHEMATIC DIAGRAM - 1 HDMI CIRCUIT : +B SIGNAL LINE : HDMI AUDIO INPUT SIGNAL LINE : HDMI VIDEO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE : VIDEO OUTPUT SIGNAL LINE R2085 IC2081 C2083...
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18.1.2. HDMI CIRCUIT (2/4) SCHEMATIC DIAGRAM - 2 HDMI CIRCUIT : +B SIGNAL LINE : HDMI AUDIO INPUT SIGNAL LINE : HDMI VIDEO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE : VIDEO OUTPUT SIGNAL LINE CN2004 QR2002 R2041 B1GBCFJJ0007 CEC_LED R2035 CN2003...
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18.1.3. HDMI CIRCUIT (3/4) SCHEMATIC DIAGRAM - 3 HDMI CIRCUIT : +B SIGNAL LINE : HDMI AUDIO INPUT SIGNAL LINE : HDMI VIDEO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE : VIDEO OUTPUT SIGNAL LINE TO HDMI SECTION (1/4) R2201 LB2201 HOT PLUG...
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18.1.4. HDMI CIRCUIT (4/4) SCHEMATIC DIAGRAM - 4 HDMI CIRCUIT : +B SIGNAL LINE : HDMI AUDIO INPUT SIGNAL LINE : HDMI VIDEO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE : VIDEO OUTPUT SIGNAL LINE IC2233 C0CBCAG00015 TO HDMI VOLTAGE REGULATOR SECTION (2/4) HDMI POWER...
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18.1.5. DSP CIRCUIT (1/2) SCHEMATIC DIAGRAM - 5 DSP CIRCUIT : +B SIGNAL LINE : OPTICAL/HDMI AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE IC1002 C0CBCAG00015 VOLTAGE REGULATOR CN1003 AGND PGND PGND +5VA +5VA LB1000 D3.3V +3.3VD +3.3VD DGND D3.3V PGND C1076...
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18.1.6. DSP CIRCUIT (2/2) SCHEMATIC DIAGRAM - 6 DSP CIRCUIT : +B SIGNAL LINE : OPTICAL/HDMI AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE CN1002 DGND C1082 0.01 RX0(DVD_COAX) DGND C1084 0.01 RX2(NO USE) R1027 DGND C1085 0.01 RX3(DVR_OPT2) MAIN CIRCUIT DGND (CN4102)
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18.1.7. MAIN CIRCUIT (1/6) SCHEMATIC DIAGRAM - 7 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : AUX/OPTICAL/HDMI AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE R4116 220K AINR- R4114 220K AINR+ C4108 CN4101 C4110 AGND AINR- E5503 AINR+ C4107...
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18.1.8. MAIN CIRCUIT (2/6) SCHEMATIC DIAGRAM - 8 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : AUX/OPTICAL/HDMI AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE A+7V R5593 A-7V R5592 Q5510 JW1A* LINEOUT_DET 2SB0621AHA TO JW1B* AGND FL_OUT DC DETECT R5596...
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18.1.9. MAIN CIRCUIT (3/6) SCHEMATIC DIAGRAM - 9 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : AUX/OPTICAL/HDMI AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE A+7V D3.3V A-7V C8059 1000P C8060 1000P C8061 1000P S_DET QR5582 PCONT B1GBCFJA0017 HDMI1...
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18.1.10. MAIN CIRCUIT (4/6) SCHEMATIC DIAGRAM - 10 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : AUX/OPTICAL/HDMI AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE TO MAIN SECTION (1/6) +5VA R4244 R4252 3.9K 5.6K R4112 SWOUT- V_SWIN 2.7K AINR-...
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18.1.11. MAIN CIRCUIT (5/6) SCHEMATIC DIAGRAM - 11 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : AUX/OPTICAL/HDMI AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE TO MAIN SECTION (2/6) R5516 R5515 IC5503 C0DBEKG00004 SWITCHING REGULATOR PCONT_5VA PCONT D3.3V R5520...
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18.1.12. MAIN CIRCUIT (6/6) SCHEMATIC DIAGRAM - 12 MAIN CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : AUX/OPTICAL/HDMI AUDIO INPUT SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE TO MAIN SECTION (3/6) JW4205* LB5553 J0JBC0000014 D5553 D5563 B0BC026A0007 B0JAME000029 HDMI CIRCUIT BK+5V (CN2005)
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18.1.13. PANEL / POWER SW CIRCUIT SCHEMATIC DIAGRAM - 13 PANEL CIRCUIT : +B SIGNAL LINE : -B SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE JK4611 L4614 J0JBC0000014 FL4601 L4611 A2BB00000158 J0JBC0000041 HP_L FL DISPLAY L4612 J0JBC0000014 HP_R HEADPHONE C4651 C4652 0.01 0.01...
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18.1.14. WIRELESS ADAPTER CIRCUIT SCHEMATIC DIAGRAM - 14 WIRELESS ADAPTER CIRCUIT : +B SIGNAL LINE : AUDIO OUTPUT SIGNAL LINE TP4701* POWER SW CIRCUIT (TP4612*) IN SCHEMATIC C4718 DIAGRAM - 13 CN4703 R4709 LB4721 CN4702 R4713 R4705 AGND J0JBC0000014 2.7K AGND CH1_L_OUT C4709...
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Packaging (SC-ZT2) 21.1.3. A1-1 **PAD AC CORD x 3 OI BOOK AC CORD x 3 AC CORD x 3 SB-ZT2EE/GS AC CORD x 3 SB-ZT2EE/GS LEG CUSHION ASSEMBLY SU-ZT2EE/GS F R O N T POLYFOAM (BOTTOM LEFT) POLYFOAM (FRONT) POLYFOAM (BOTTOM RIGHT) POLYFOAM (REAR) POLYFOAM (TOP LEFT) POLYFOAM (TOP RIGHT)
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21.1.4. Mechanical Replacement Parts List 21.1.4.1. Main Unit (SU-ZT2) Safety Ref. Part No. Part Name & QTY Remarks Description RFKGCZT2EE-K FRONT CABINET ASS’Y Safety Ref. Part No. Part Name & QTY Remarks REE1508 (PANEL- Description MAIN) CABINET AND CHAS- RGL0724-Q LIGHTING RING RGU2643-K POWER BUTTON...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description XTN2+6JFJK SCREW REX1346-1 BLACK WIRE RMQ1750 HIMELON (SMPS-AC) RMQ1751 HIMELON REX1356-1 1P RED WIRE (SMPS- XYN4+J30FJ M4 SCREW RMF0438 PET SHEET XTB3+8JFJ SCREW RMF0446...
21.2. Electrical Replacement Parts List 21.2.1. Main Unit (SU-ZT2) Safety Ref. Part No. Part Name & QTY Remarks Description IC4101 C0ABBB000038 IC IC4102 C0ABBB000038 IC Safety Ref. Part No. Part Name & QTY Remarks IC4201 C0ABBB000230 IC Description IC4202 C0ABBB000230 IC PRINTED CIRCUIT BOARDS...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description Q5505 B1ADCF000001 TRANSISTOR D5586 B0ACCK000005 DIODE Q5506 B1ABCF000011 TRANSISTOR D5587 B0ACCK000005 DIODE Q5507 2SC3940ARA TRANSISTOR D5591 B0BC4R600016 DIODE Q5508 2SB0621AHA TRANSISTOR D8001 MA2J1110GL...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description CN4204 K1MN16AA0003 16P CONNECTOR LB2208 J0JCC0000119 INDUCTOR CN4221 K1MN12AA0003 12P CONNECTOR LB2209 J0JHC0000021 INDUCTOR CN4601 K1MN22AA0004 22P CONNECTOR LB2210 J0JHC0000021 INDUCTOR CN4611 K1MN22AA0004 22P CONNECTOR LB2211 J0JHC0000021 INDUCTOR CN4701 K1MN19AA0004 19P CONNECTOR...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description FUSE HOLDERS R1001 D0GB102JA008 1K 1/16W R1002 D0GB102JA008 1K 1/16W ZA5501 K3GE1ZZ00001 FUSE HOLDER R1003 D0GB102JA008 1K 1/16W ZA5502 K3GE1ZZ00001 FUSE HOLDER R1004 D0GB102JA008 1K 1/16W...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description R2035 D0GB101JA008 100 1/16W R2207 D0GB104JA008 100K 1/16W R2036 D0GB101JA008 100 1/16W R2208 D0GB473JA008 47K 1/16W R2037 D0GB101JA008 100 1/16W R2209 D0GB472JA008 4.7K 1/16W...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description R4208 D0GB682JA008 6.8K 1/16W R4353 D0GB102JA008 1K 1/16W R4209 D0GB682JA008 6.8K 1/16W R4354 D0GB102JA008 1K 1/16W R4210 D0GB682JA008 6.8K 1/16W R4361 D0GB102JA008 1K 1/16W...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description R5515 ERJ3RBD393V 1/16W R8054 D0GB101JA008 100 1/16W R5516 ERJ3RBD563V 1/16W R8055 D0GB101JA008 100 1/16W R5517 D0GB473JA008 47K 1/16W R8056 D0GB101JA008 100 1/16W R5518 ERJ3RBD103V...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description C1011 F1H1C104A008 0.1uF C2004 F1H1H102A219 1000pF C1012 F1H1H102A219 1000pF C2005 F1H1C104A042 0.1uF C1013 F1H1H101A230 100pF C2006 F1H1H103A219 0.01uF C1014 F1H1H101A230 100pF C2007 F1H1C104A042 0.1uF C1015...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description C2233 F1J1A106A043 10uF C4062 F1H1H330A230 33pF C2234 F1J1A106A043 10uF C4063 F2A1C101A234 100uF C2235 F1H0J1050013 1uF 6.3V C4064 F1H1H103A219 0.01uF C2236 F1H1C104A042 0.1uF C4065 F2A1C101A234 100uF...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description C4330 F1H1C105A097 1uF C4706 F1H1H101A230 100pF C4333 F1H1H104A013 0.1uF C4707 F1H1H101A230 100pF C4334 F1H1H104A013 0.1uF C4708 F1H1H101A230 100pF C4335 F1H1H101A230 100pF C4709 F1H1H102A219 1000pF C4336...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description C8059 F1H1H102A219 1000pF D5702 B0HAMP000094 DIODE C8060 F1H1H102A219 1000pF D5721 B0BC019A0007 DIODE C8061 F1H1H102A219 1000pF D5722 B0BC019A0007 DIODE C8069 F1H1H220A004 22pF D5723 MA2J1110GL DIODE...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description T5751 ETS19AB2C6AG SUB TRANSFORMER R5817 D0GB331JA008 330 1/16W R5832 ERJ1TYJ222U 2.2K R5833 ERJ1TYJ222U 2.2K PHOTO COUPLERS R5862 D0GD152JA017 1.5K 1/10W R5864 D0GB222JA008 2.2K 1/16W...
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Safety Ref. Part No. Part Name & QTY Remarks Safety Ref. Part No. Part Name & QTY Remarks Description Description R6114 D0GB220JA008 22 1/16W C5818 F1H1H104A013 0.1uF R6115 ERJ1TYJ100U C5839 F1J2E1030004 0.01uF 250V R6116 D0GD222JA017 2.2K 1/10W C5840 F1J2E1030004 0.01uF 250V R6118 D0GB683JA008 68K...
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Safety Ref. Part No. Part Name & QTY Remarks Description C6955 F1H1H101A230 100pF C6991 F1H1A105A025 1uF C6992 F1H1A105A025 1uF IPSG1005...