Page 1: Table Of Contents
2014 Volkswagen Golf, GTI, & Golf R Quick Reference Specification Book TaBle of ConTenTS General Information ............1 Decimal and Metric Equivalents ...........1 Distance/Length ..............1 Tightening Torque ..............2 Nm-to-lb·ft (ft·lb) ..............2 Nm-to-lb·in (in·lb), kg·cm ............3 N·cm-to-lb·in (in·lb), kg·cm ...........3 kg·cm-to-lb·in (in·lb), N·cm ...........4 Warnings and Cautions ............4...
Page 2 Drive Axle Heat Shields Front Wheel Drive (FWD) ..........23 All Wheel Drive (AWD) ............23 All Wheel Drive (AWD) ............24 Drive Axle Assembly Overview, with CV Joint VL90 and VL100 ...............26 Drive Axle Assembly Overview, with Bolted CV Joint VL107 ................28 Drive Axle Assembly Overview, with Mounted CV Joint VL107 ................30 Drive Axle Assembly Overview, with Triple Roller Joint...
Page 3 Steering Column Assembly Overview, Vehicles without Knee Airbags ..............69 Steering Column Assembly Overview, Vehicles with Knee Airbags ................70 Electro-Mechanical Steering Gear Overview ......72 Brake System ............... 74 General, Technical Data .............74 Vehicle Data Sticker PR Number Allocation ......74 Front Brakes ................75 Rear Brakes ................75 Brake Master Cylinder and Brake Booster ......75 FS III Front Brakes ..............76...
Page 4 Rear Brake Caliper, CII 41 Overview 17 inch Brake Caliper CII 41 ......... 111 Rear Brake Caliper Overview, Bosch ........112 Brake Booster and Brake Master Cylinder Overview ..114 Body ................116 Body Exterior ..............116 Body, Front ................116 Body, Center ................ 117 Body, Rear ................
Page 5 Rear Bumper Cover Overview, GTI ........154 Rear Bumper Cover Attachments, GTI ........155 Rear Bumper Cover Overview, Golf R .........156 Rear Bumper Cover Substructure Overview .......157 Rear Bumper Carrier Overview ...........158 Trailer Hitch Overview ............159 Glass, Window Regulators ..........160 Tightening Specification ............160 Exterior Equipment ............161 Anti-Rodent System Overview ..........161 Exterior Mirror Overview ............162...
Page 6 Heating, Ventilation & Air Conditioning ....187 General, Technical Data ...........187 Refrigerant Oil Distribution ..........187 Refrigerant R134a Vapor Pressure Table ......188 Heating, Ventilation and Air Conditioning ......190 Refrigerant Circuit System Overview ........190 Fastener Tightening Specifications ........191 Electrical System ............192 Electrical Equipment ............192 Battery, Starter, Generator, Cruise Control .......192 Battery Overview ..............192...
Page 7: General Information
GEnErAL InformAtIon Decimal and Metric Equivalents Distance/Length To calculate: mm x 0.03937 = in. 0.002 0.00008 0.01 0.0004 0.004 0.04 0.004 0.00016 0.02 0.0008 0.008 0.08 0.006 0.00024 0.03 0.0012 0.012 0.12 0.008 0.00031 0.04 0.0016 0.016 0.16 0.010 0.00039 0.05 0.0020 0.020...
Page 8: Tightening Torque
Tightening Torque nm-to-lb·ft (ft·lb) To calculate: Nm x 0.738 = lb·ft lb·ft lb·ft lb·ft (ft·lb) (ft·lb) (ft·lb) VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 9: Nm-To-Lb·in (In·lb), Kg·cm
nm-to-lb·in (in·lb), kg·cm To calculate: Nm x 8·85 = lb·in • Nm x 10.20 = kg·cm lb·in lb·in kg·cm kg·cm (in·lb) (in·lb) n·cm-to-lb·in (in·lb), kg·cm To calculate: N·cm x 0.089 = lb·in • N·cm x 0.102 = kg·cm lb·in lb·in n·cm kg·cm n·cm...
Page 10: Kg·cm-To-Lb·in (In·lb), N·cm
kg·cm-to-lb·in (in·lb), n·cm To calculate: kg·cm x 0.868 = lb·in • kg·cm x 9.81 = N·cm lb·in lb·in kg·cm n·cm kg·cm n·cm (in·lb) (in·lb) 1079 1177 1275 1373 1471 1569 1667 1765 1863 1961 2059 2157 2256 2354 2452 Warnings and Cautions WArnInGS •...
Page 11 • Never run the engine unless the work area is well ventilated. Carbon monoxide kills. • Remove rings, bracelets and other jewelry so they cannot cause electrical shorts, get caught in running machinery, or be crushed by heavy parts. • Tie back long hair. Do not wear a necktie, a scarf, loose clothing, or a necklace when you work near machine tools or running engines.
Page 12 WArnInGS (cont’d) • Batteries give off explosive hydrogen gas during charging. Keep sparks, lighted matches and open flame away from the top of the battery. If hydrogen gas escaping from the cap vents is ignited, it ignites the gas trapped in the cells and causes the battery to explode.
Page 13: Cautions
• Place jack stands only at locations specified by manufacturer. The vehicle lifting jack supplied with the vehicle is intended for tire changes only. Use a heavy duty floor jack to lift the vehicle before installing jack stands. • Battery acid (electrolyte) can cause severe burns. Flush contact area with water, seek medical attention.
Page 14 CAUtIonS (cont’d) • Label battery cables before disconnecting. On some models, battery cables are not color coded. • Disconnecting the battery may erase fault code(s) stored in control module memory. Check for fault codes prior to disconnecting the battery cables. •...
Page 15: Vehicle Identification
VEHICLE IDEntIfICAtIon Vehicle Identification Number (VIN) Location The VIN ( Æ ) is on the left side of the vehicle in the area of the windshield wiper mount. It is visible from the outside (typical illustration shown). VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 16: Vin Decoder
VIn Decoder 2014 Volkswagen VIN Decoder (except Routan) Series: K= Jetta SportWagen w/5 A= CC Sport w/Man Trans, Spd Man Trans Passat S, Tiguan w/Auto E = 2014 L= Jetta SEL/TDI w/Auto Trans Trans B= CC Sport/Sport+ w/Auto m= Jetta SportWagen w/6...
Page 17: Vin On Longitudinal Member Extension
VIn on Longitudinal member Extension The Vehicle Identification Number (VIN) is located on the longitudinal member extension ( Æ VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 18: Vehicle Data Label
Vehicle Data Label The vehicle data label ( Æ ) is located on the left side of the spare wheel well. The vehicle data label is also in the customer’s Maintenance booklet. VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 19: Sales Codes
SALES CoDES Engine Codes CJAA 2.0L TDI 4-cylinder 4V turbo diesel CBfA/CCtA 2.0L TFSI 4-cylinder 4V CZrA 2.0L TFSI 4-cylinder 4V CBtA/CBUA 2.5L 5-cylinder 4V transmission Codes 5-speed manual 6-speed manual 6-speed Direct Shift Gearbox (DSG) 6-speed automatic VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 20: Vehicle Lifting
VEHICLE LIftInG Hoist and Jack Mounting Points front Position the support plate in the side member vertical reinforcement area ( Æ VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 21: Rear
rear Position the support plate in the side member vertical reinforcement area ( Æ VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 22: Suspension, Wheels, Steering
SUSpEnSIon, WHEELS, StEErInG Front Suspension Subframe, Stabilizer Bar and Control Arms overview 1 - nut 65 Nm … Always replace if removed … 2 - Coupling rod 3 - Bracket 4 - mounting Bracket 5 - Bolt 50 Nm + 90° turn …...
Page 23 70 Nm + 90° turn … M12 x 1.5 x 90 … Allways replace if removed … 7 - Bolt 70 Nm + 90° turn … M12 x 1.5 x 90 … Allways replace if removed … 8 - Left front Level Control System Sensor -G78- 9 - Bolt 9 Nm …...
Page 24 24 - pendulum Support 25 - Lower Bonded rubber Bushing for pendulum Support 26 - Shield For FWD vehicles only. … 27 - Bolt 6 Nm … 28 - Subframe Various versions … 29 - Upper Bonded rubber Bushing for pendulum Support 30 - Bolt 70 Nm + 90°...
Page 25: Left Front Level Control System Sensor Assembly Overview
Left front Level Control System Sensor Assembly overview 1 - Subframe 2 - Bolt 9 Nm … M6 x 16 … 3 - Left front Level Control System Sensor -G78- and right front Level Control System Sensor -G289-- 4 - Control Arm 5 - nut 9 Nm …...
Page 26: Wheel Bearing Assembly Overview
Wheel Bearing Assembly overview 1 - Wheel Bearing Housing (3-point mount) - fS III Brake 2 - Wheel Hub with Wheel Bearing (3-point mount) - fS III Brake 3 - Suspension Strut 4 - Bolt 5 - Left front ABS Wheel Speed Sensor -G47-/right front ABS Wheel Speed Sensor -G45- 6 - Bolt 8 Nm...
Page 27 12 - Internally Vented Brake Disc 13 - Bolt Various versions … Always replace if removed … 14 - Bolt Tightening specification, refer to Brake System; Mechanical … Components 15 - Wheel Hub with Wheel Bearing (4-point mount) 16 - Wheel Bearing Housing (4-point mount) - fn3 Brake 17 - Bolt 70 Nm + 90°...
Page 28: Suspension Strut Assembly Overview
Suspension Strut Assembly overview 1 - Shock Absorber 2 - Buffer Stop 3 - protective Sleeve 4 - Coil Spring 5 - Axial Groove Ball Bearing 6 - Suspension Strut Bearing 7 - nut 60 Nm … M14 x 1.5 …...
Page 29: Drive Axle Heat Shields Front Wheel Drive (Fwd)
Drive Axle Heat Shields front Wheel Drive (fWD) Component Bolts -1- 25 Nm All Wheel Drive (AWD) Component Nuts -1- 20 Nm Pre-tighten all nuts to 10 Nm. VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 30: All Wheel Drive (Awd)
All Wheel Drive (AWD) Component Nuts -1- 20 Nm Pre-tighten all nuts to 10 Nm. VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 31 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 32: Drive Axle Assembly Overview, With Cv Joint Vl90 And Vl100
Drive Axle Assembly overview, with CV Joint VL90 and VL100 1 - outer CV Joint 2 - Bolt Various versions … Twelve-point bolt with ribs is 70 Nm + 90° … Twelve-point bolt without ribs is 200 Nm + 180° …...
Page 33 11 - Clamp Always replace if removed … 12 - Left Drive Axle 13 - Backing plate 14 - Bolt First tighten to 10 Nm in a diagonal sequence, then tighten to … tightening specification in a diagonal sequence. 40 Nm …...
Page 34: Drive Axle Assembly Overview, With Bolted Cv Joint Vl107
Drive Axle Assembly overview, with Bolted CV Joint VL107 1 - outer CV Joint 2 - Bolt Various versions … Twelve-point bolt with ribs is 70 Nm + 90° … Twelve-point bolt without ribs is 200 Nm + 180° … Always replace if removed …...
Page 35 9 - Drive Axle 10 - Clamp Always replace if removed … 11 - CV Boot 12 - Clamp Always replace if removed … 13 - Backing plate 14 - Cover 15 - Inner CV Joint 16 - Gasket 17 - Securing ring 18 - Cover 19 - Bolt First tighten to 10 Nm in a diagonal sequence, then tighten to...
Page 36: Drive Axle Assembly Overview, With Mounted Cv Joint Vl107
Drive Axle Assembly overview, with mounted CV Joint VL107 1 - outer CV Joint 2 - Bolt Various versions … Twelve-point bolt with ribs is 70 Nm + 90° … Twelve-point bolt without ribs is 200 Nm + 180° … Always replace if removed …...
Page 37 9 - Drive Axle 10 - Clamp Allways replace if removed … 11 - CV Joint protective Boot 12 - Securing ring Allways replace if removed … 13 - Clamp Allways replace if removed … 14 - CV Joint VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 38: Drive Axle Assembly Overview, With Triple Roller Joint Aar3300I
Drive Axle Assembly overview, with triple roller Joint AAr3300i 1 - outer CV Joint 2 - Bolt Various versions … Twelve-point bolt with ribs is 70 Nm + 90° … Twelve-point bolt without ribs is 200 Nm + 180° … Always replace if removed …...
Page 39 9 - Drive Axle 10 - Clamp Allways replace if removed … 11 - protective Joint Boot for triple roller Joint 12 - Clamp Allways replace if removed … 13 - triple roller Star with rollers 14 - Securing ring Allways replace if removed …...
Page 40: Rear Suspension
Rear Suspension front Wheel Drive (fWD) Subframe transverse Link and tie rod overview 1 - Eccentric Bolt 2 - nut 95 Nm … Always replace if removed … 3 - Eccentric Washer 4 - Eccentric Bolt After loosening, perform vehicle alignment …...
Page 41 8 - Bolt 90 Nm + 90° turn … Always replace if removed … 9 - Lower transverse Link 10 - nut 90 Nm + 90° turn … Always replace if removed … 11 - Bolt Always replace if removed …...
Page 42: Left Rear Level Control System Sensor -G76- Overview
Left rear Level Control System Sensor -G76- overview 1 - Subframe 2 - Lower transverse Link 3 - Bolt 5 Nm … M5 x 20 … 4 - Left rear Level Control System Sensor -G76- VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 43 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 44: Wheel Bearing Housing, Trailing Arm Overview
Wheel Bearing Housing, trailing Arm overview 1 - Bolt 50 Nm + 90° turn … Always replace if removed … 2 - mounting Bracket 3 - Bolt 90 Nm + 90° turn … Always replace if removed … 4 - Coupling rod 5 - Bolt 90 Nm + 90°...
Page 45 9 - Wheel Bearing Housing 10 - Bonded rubber Bushing 11 - nut 45 Nm … Always replace if removed … 12 - Bolt 4 Nm … 13 - Brake Disc 14 - Dust Cap Always replace if removed … 15 - Bolt 180 Nm + 90°...
Page 46: Shock Absorber, Coil Spring Overview
Shock Absorber, Coil Spring overview 1 - Upper Spring Support 2 - Coil Spring 3 - Lower Spring Support 4 - Bolt 180 Nm … 5 - Bolt 50 Nm + 90° turn … Always replace if removed … 6 - Shock Absorbers 7 - Lower transverse Link 8 - Wheel Bearing Housing VW Golf &...
Page 47: Stabilizer Bar Overview
Stabilizer Bar overview 1 - Stabilizer Bar 2 - rubber mount 3 - Clamp 4 - Bolt 25 Nm + 90° turn … Tighten uniformly … Always replace if removed … 5 - Wheel Bearing Housing 6 - nut 45 Nm …...
Page 48: All Wheel Drive (Awd)
All Wheel Drive (AWD) Subframe, final Drive overview 1 - Subframe 2 - rear Bonded rubber Bushing 3 - front Bonded rubber Bushing 4 - final Drive 5 - Bolt 60 Nm + 90° turn … Always replace if removed …...
Page 49 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 50: Transverse Link, Tie Rod Overview
transverse Link, tie rod overview 1 - Eccentric Bolt 2 - nut 95 Nm … When adjusting, can be loosened and tightened up to 5 times. … Always replace if removed … 3 - Eccentric Washer 4 - Eccentric Bolt 5 - Eccentric Washer 6 - nut 95 Nm...
Page 51 9 - Lower transverse Link 10 - nut 90 Nm + 90° turn … Always replace if removed … 11 - Bolt Always replace if removed … 12 - threaded rivet … 13 - Expanding rivet 14 - Stone Chip protection 15 - Bolt 8 Nm …...
Page 52: Left Rear Level Control System Sensor -G76- Overview
Left rear Level Control System Sensor -G76- overview 1 - Subframe 2 - Lower transverse Link 3 - Bolt 5 Nm … M5 x 20 … 4 - Left rear Level Control System Sensor -G76- VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 53: Shock Absorber, Coil Spring
Shock Absorber, Coil Spring 1 - Low Spring Support 2 - Assembly Aid 3 - Coil Spring 4 - Upper Spring Support 5 - Bolt 180 Nm … 6 - Bolt 50 Nm + 90° turn … Always replace if removed …...
Page 54: Wheel Bearing Housing And Trailing Arm Assembly Overview
Wheel Bearing Housing and trailing Arm Assembly overview 1 - mounting Bracket 2 - Cover 3 - Bolt 90 Nm + 90° turn … Always replace if removed … 4 - Coupling rod 5 - Bolt 90 Nm + 90° turn …...
Page 55 10 - right rear ABS Wheel Speed Sensor -G44-/Left rear ABS Wheel Speed Sensor -G46- 11 - Bolt 8 Nm … 12 - Bonded rubber Bushing 13 - nut 45 Nm … Always replace if removed … 14 - Bolt 50 Nm + 90°...
Page 56: Stabilizer Bar Awd Overview
Stabilizer Bar AWD overview 1 - Stabilizer Bar 2 - rubber mount 3 - Clamp 4 - Internal multi-point Bolt 25 Nm + 90° turn … Always replace if removed … 5 - Wheel Bearing Housing 6 - nut 45 Nm …...
Page 57 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 58: Drive Axle Overview
Drive Axle overview 1 - outer CV Joint 2 - Bolt Various versions … Twelve-point bolt with ribs is 70 Nm + 90° turn … Twelve-point bolt without ribs is 200 Nm + 180° turn … Always replace if removed …...
Page 59 10 - Clamp Always replace if removed … 11 - Backing plate 12 - Bolt First tighten to 10 Nm in a diagonal sequence, then tighten to … tightening specification in a diagonal sequence. 40 Nm … M8 x 48 …...
Page 60: Self-Leveling Suspension
Self-Leveling Suspension Left and right front Level Control System Sensor overview 1 - Subframe 2 - Bolt 9 Nm … M6 x 16 … 3 - Left front Level Control System Sensor -G78- and right front Level Control Sensor -G289- 4 - Control Arm 5 - nut 9 Nm...
Page 61: Left Rear Level Control System Sensor Overview, Fwd
Left rear Level Control System Sensor overview, fWD 1 - Subframe 2 - Bolt 5 Nm … M5 x 20 … 3 - Left rear Level Control System Sensor -G76- 4 - Lower transverse Link VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 62: Left Rear Level Control System Sensor Assembly Overview, Awd
Left rear Level Control System Sensor Assembly overview, AWD 1 - Subframe 2 - Bolt 5 Nm … M5 x 20 … 3 - Left rear Level Control System Sensor -G76- 4 - Lower transverse Link VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 63 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 64: Suspension Strut Overview
Suspension Strut overview 1 - Shock Absorber with Left front Dampening Adjustment Valve -n336- 2 - Buffer Stop 3 - protective Sleeve 4 - Coil Spring 5 - Axial Groove Ball Bearing 6 - Suspension Strut Bearing 7 - nut 60 Nm …...
Page 65 12 - Bolt 15 Nm + 90° turn … Always replace if removed … 13 - Bracket 14 - right front Body Acceleration Sensor -G342- 15 - nut 5 Nm … Always replace if removed … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 66: Shock Absorber Overview, Fwd
Shock Absorber overview, fWD 1 - Lower Spring Support 2 - Coil Spring 3 - Upper Spring Support 4 - Bracket 5 - rear Body Acceleration Sensor -G343- 6 - Bolt 5 Nm … Always replace if removed … 7 - Bolt 180 Nm …...
Page 67 9 - Shock Absorber with Left and right rear Dampening Adjustment Valve -n338/n339- 10 - Washer 11 - Lower transverse Link 12 - Wheel Bearing Housing VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 68: Shock Absorber Overview, Awd
Shock Absorber overview, AWD 1 - Lower Spring Support 2 - Coil Spring 3 - Upper Spring Support 4 - Bracket 5 - rear Body Acceleration Sensor -G343- 6 - Bolt 5 Nm … Always replace if removed … 7 - Bolt 180 Nm …...
Page 69 11 - Lower transverse Link 12 - Wheel Bearing Housing VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 70: Wheels, Tires, Wheel Alignment
Wheels, Tires, Wheel Alignment tire pressure Sensor overview 1 - tire pressure Sensor 2 - Valve Core 3 - Sealing Washer 4 - Seal 5 - Disk Wheel 6 - Union nut 8 Nm … 7 - Valve Cap VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 71: Fastener Tightening Specifications
Fastener Tightening Specifications Component Front Console to Body Bolt 70 plus an additional 180° (½ turn) Front Subframe to Body Bolt 70 plus an additional 180° (½ turn) Front Tie Rod End to Tie Rod Nut Rear Lower Transverse Link to Subframe Nut 1) 2) Rear Upper Transverse Link to Subframe Nut 1) 2)
Page 72 front suspension Sport Suspension Heavy Duty with 18”/ Suspension GtI north America with 18” Wheels/ GtD with 18” Wheels/ GtD with 18” Wheels and Adaptive Chassis PR numbers G02, G05, G07,G33,G58, 2UC, Total toe (wheels not pressed) 10’ ± 10′ 10’...
Page 73 front suspension GtI without and Golf r with Adaptive Chassis DCC PR numbers G02, G05, G07,G33,G58, 2UC, Total toe (wheels not pressed) 10’ ± 10′ 10’ ± 10′ Camber (wheels in straight -44′ ± 30′ -45′ ± 30′ ahead position) Maximum permissible difference 30’...
Page 74 rear Suspension Sport Suspension Heavy Duty with 18”/ Suspension GtI north America with 18” Wheels/ GtD with 18” Wheels/ GtD with 18” Wheels and Adaptive Chassis Camber -1° 45′ ± 30′ -1° 20′ ± 30′ Maximum permissible difference 30’ 30’ between both sides Total toe (at prescribed camber) +10′...
Page 75: Steering
Steering Steering Column Assembly overview, Vehicles without Knee Airbags 1 - Assembly Carrier with Bracket 2 - Steering Column 3 - Brake pedal Crash Brace 4 - Bolt 20 Nm … 5 - Bolt 20 Nm … 6 - Clutch pedal Crash Brace 7 - Bolt 30 Nm …...
Page 76: Steering Column Assembly Overview, Vehicles With Knee Airbags
Steering Column Assembly overview, Vehicles with Knee Airbags 1 - Assembly Carrier with Bracket 2 - Steering Column 3 - Bolt 20 Nm … 4 - Bolt 9 Nm … 5 - Knee Airbag mount 6 - Bolt 9 Nm …...
Page 77 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 78: Electro-Mechanical Steering Gear Overview
Electro-mechanical Steering Gear overview 1 - Electrical Wiring 2 - Universal Joint 3 - Bolt 30 Nm … M8 x 35 … Always replace if removed … 4 - torx® Bolt 6 Nm … 5 - Shield 6 - Steering Gear 7 - Left Wheel Bearing Housing 8 - nut 20 Nm + 90°...
Page 79 9 - Bolt 50 Nm + 90° turn … Always replace if removed … 10 - Subframe 11 - right Wheel Bearing Housing VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 80: Brake System
BrAKE SyStEm General, Technical Data Vehicle Data Sticker pr number Allocation The Product Relevant (PR) number on the vehicle data label describes which brake system is installed in the vehicle. Example: - Arrow 1 - rear brakes - 1KD - Arrow 2 - front brakes - 1ZF There is a vehicle data label in the spare wheel well and also one in the customer Maintenance booklet.
Page 81: Front Brakes
The following tables explain the production control number. These are important for the combination brake caliper/brake disc and brake pad. front Brakes Engine Version pr number front Wheel Brake 2.0L - 103 kW TDI 1ZE, 1ZP FN 3 (15”) 2.5L- 125 kW 1LJ, 1ZA, 1LL,1ZB FN3 (16”) 2.0L - 147 kW T- FSI...
Page 82: Fs Iii Front Brakes
fS III front Brakes Item pr number Brake caliper FS III (15”) Brake pad thickness Brake pad, wear limit without back plate Brake disc Diameter in Brake disc thickness Brake disc, wear limit Brake caliper piston Diameter in VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 83: Fn 3 Front Brakes
fn 3 front Brakes Item pr number 1ZE/1Zp Brake caliper FN 3 (15”) Brake pad thickness Brake pad, wear limit without back plate Brake disc Diameter in Brake disc thickness Brake disc, wear limit Brake caliper piston Diameter in VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 84 fn 3 front Brakes (cont’d) Item pr number 1LJ/1ZD/1LL 1LV/1ZA/1ZB Brake caliper FN 3 (16”) Brake pad thickness Brake pad, wear limit without back plate Brake disc Diameter in Brake disc thickness Brake disc, wear limit Brake caliper piston Diameter in VW Golf &...
Page 85: Fnr-G Front Brakes
fnr-G front Brakes Item pr number Brake caliper FNR-G (17”) Brake pad thickness Brake pad, wear limit without back plate Brake disc Diameter in Brake disc thickness Brake disc, wear limit Brake caliper piston Diameter in VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 86: C 38 Rear Brakes
C 38 rear Brakes Item pr number Brake caliper C 38 (15”) Brake pad thickness Brake pad, wear limit without back plate Brake disc Diameter in Brake disc thickness Brake disc, wear limit Brake caliper piston Diameter in VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 87: Cii 38 Rear Brakes
CII 38 rear Brakes Item pr number 1Ky / 1KV Brake caliper CII 38 (16”) Brake pad thickness Brake pad, wear limit without back plate Brake disc Diameter in Brake disc thickness Brake disc, wear limit Brake caliper piston Diameter in VW Golf &...
Page 88: Cii 41 (15") Rear Brakes
CII 41 (15”) rear Brakes Item pr number 1Kf / 1KE Brake caliper CII 41 (15”) Brake pad thickness Brake pad, wear limit without back plate Brake disc Diameter in Brake disc thickness Brake disc, wear limit Brake caliper piston Diameter in VW Golf &...
Page 89: Cii 41 (17") Rear Brakes
CII 41 (17”) rear Brakes Item pr number Brake caliper CII 41 (17”) Brake pad thickness Brake pad, wear limit without back plate Brake disc Diameter in Brake disc thickness Brake disc, wear limit Brake caliper piston Diameter in VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 90: Bosch Zoh 38 (16") Rear Brakes
Bosch ZoH 38 (16”) rear Brakes Item pr number 1KS/1Kt Brake caliper Bosch ZOH 38 (16”) Brake pad thickness Brake pad, wear limit without back plate Brake disc Diameter in Brake disc thickness Brake disc, wear limit Brake caliper piston Diameter in VW Golf &...
Page 91: Anti-Lock Brake System (Abs)
Anti-lock Brake System (ABS) front Wheel Speed Sensor overview 1 - ABS Speed Sensor Before inserting the speed sensor, clean the inner surface of the … hole and coat it with hot bolt paste G 052 112 A3. 2 - Hex Socket Bolt 8 Nm …...
Page 92: Rear Wheel Speed Sensor Overview
rear Wheel Speed Sensor overview 1 - ABS Speed Sensor Before inserting the speed sensor, clean the inner surface of the … hole and coat it with hot bolt paste G 052 112 A3. 2 - Hex Socket Bolt 8 Nm …...
Page 93 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 94: Hydraulic Unit And Brake Booster/Master Cylinder Overview, Abs Mark 70 (Abs/Asr)
Hydraulic Unit and Brake Booster/master Cylinder overview, ABS mark 70 (ABS/ASr) 1 - ABS Control module -J104- 2 - ABS Hydraulic Unit -n55- 3 - Brake Line 4 - Brake Line 5 - Brake Line 6 - Brake Line 7 - Brake Line 8 - Brake Line 9 - Inner torx®...
Page 95 12 - Gasket 13 - Brake Booster 14 - Seal 15 - Brake master Cylinder 16 - nut 25 Nm … Always replace if removed … 17 - Sealing plug 18 - Brake fluid reservoir 19 - Cap 20 - Sealing plug 21 - Vacuum Hose 22 - Vacuum Sensor -G608- VW Golf &...
Page 96: Hydraulic Unit And Brake Booster/Master Cylinder Overview, Abs Mark 60 Ec (Abs/Edl/Asr/Esp)
Hydraulic Unit and Brake Booster/master Cylinder overview, ABS mark 60 EC (ABS/EDL/ASr/ESp) 1 - ABS Control module -J104- 2 - Inner torx® Bolt 2 Nm + 0.8 Nm … Use new bolts … 3 - ABS Hydraulic Unit -n55- 4 - Brake Line 5 - Brake Line 6 - Brake Line 7 - Brake Line...
Page 97 13 - rubber Insulation 14 - Hex Bolt 8 Nm … 15 - Bracket 16 - rubber Insulation 17 - nut 20 Nm … 18 - Heat Shield 19 - nut 8 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 98: Mechanical Components
Mechanical Components front Brakes overview, fS III overview 1 - torx® Bolt 12 Nm … 2 - Brake rotor 3 - torx® Bolt 4 Nm … 4 - Brake pads 5 - Harner Connector 6 - Brake Caliper 7 - Guide pins 30 Nm …...
Page 99 10 - Guide pins 30 Nm … 11 - Universal Joint 12 - Cap Remove … 13 - Bracket 14 - Wheel Bearing Housing 15 - ABS Speed Sensor 16 - Hex Socket Head Bolt 8 Nm … 17 - Wheel Bearing Unit 18 - Cover plate VW Golf &...
Page 100: Front Brakes Overview, Fn 3
front Brakes overview, fn 3 1 - torx® Bolt 4 Nm … 2 - Brake rotor 3 - Brake pads 4 - Spring 5 - Brake Carrier 6 - Brake Caliper 7 - Guide pins 30 Nm … 8 - Cap Remvoe …...
Page 101 13 - Wheel Bearing Housing 14 - ABS Speed Sensor 15 - Hex Socket Head Bolt 8 Nm … 16 - Cover plate 17 - torx® Bolt 12 Nm … 18 - Wheel Bearing Unit VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 102: Front Brakes Overview, Fnr-G
front Brakes overview, fnr-G 1 - Cover plate 2 - torx® Bolt 12 Nm … 3 - Brake rotor 4 Nm … 4 - torx® Bolt 4 Nm … 5 - ribbed Bolt 6 - Brake Carrier 7 - Brake pads 8 - Spring 9 - Brake Caliper 10 - Guide Bushings...
Page 103: Tightening Specification For The Ribbed Bolts
13 - Washer 14 - Vibration Damper 15 - Bolt 10 Nm … 16 - Dust Cap 17 - Brake Line 14 Nm … 18 - Bolt 15 Nm … 19 - Bracket 20 - Brake Hose 21 - Hex Socket Head Bolt 8 Nm …...
Page 104: Rear Brakes Overview, C 38
rear Brakes overview, C 38 1 - ABS Speed Sensor 2 - Hex Socket Head Bolt 8 Nm … 3 - Internal multi-point Bolt 90 Nm + 90° turn … Always replace if removed … 4 - Wheel Bearing Housing 5 - Cover plate 6 - torx®...
Page 105 13 - Brake Caliper 14 - Hose retainer 15 - Brake Line 14 Nm … 16 - Self-Locking Bolt 35 Nm … Replace … 17 - parking Brake Cable 18 - Brake Hose VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 106: Rear Brakes Overview, Cii 41
rear Brakes overview, CII 41 1 - ABS Speed Sensor 2 - Hex Socket Head Bolt 8 Nm … 3 - Internal multi-point Bolt 90 Nm + 90° turn … Always replace if removed … 4 - Wheel Bearing Housing 5 - Cover plate 6 - torx®...
Page 107 11 - Brake pads 12 - Brake Carrier with Different Guide pins and protective Cap 13 - Brake pad retaining plate 14 - Brake Caliper 15 - Hose retainer 16 - Brake Line 14 Nm … 17 - Self-Locking Bolt 35 Nm …...
Page 108: Rear Brakes Overview, Bosch
rear Brakes overview, Bosch 1 - ABS Speed Sensor 2 - Bolt 8 Nm … 3 - Bolt 90 Nm + 90° turn … Always replace if removed … 4 - Wheel Bearing Housing 5 - Cover plate 6 - Bolt 12 Nm …...
Page 109 11 - Bolt 4 Nm … 12 - Brake pads 13 - Brake Carrier with Different Guide pins and protective Cap 14 - Brake pad retaining plate 15 - Brake pad retaining plate 16 - Brake Caliper 17 - Bolt 35 Nm …...
Page 110: Parking Brake Lever Overview
parking Brake Lever overview 1 - parking Brake Lever 2 - nut 15 Nm … 3 - trim for parking Brake Lever 4 - relay rod 5 - Compensator 6 - Adjustment nut 7 - parking Brake Cables 8 - parking Brake Switch VW Golf &...
Page 111: Brake Pedal Overview
Brake pedal overview 1 - Bracket 2 - Self-Locking nut 25 Nm … Always replace if removed … 3 - noise Insulation on the Brake pedal 4 - Clamping Washer 5 - Brake pedal 6 - Self-Locking nut 25 Nm …...
Page 112: Hydraulic Components
Hydraulic Components front Brake Caliper overview, fS III 1 - Dust Cap 2 - Bleeder Valve 10 Nm … Apply a thin coat of assembly paste G 052 150 A2 to the threads … before screwing in. 3 - Caps 4 - Guide pins 30 Nm …...
Page 113: Front Brake Caliper Overview, Fn 3
front Brake Caliper overview, fn 3 1 - Dust Cap 2 - Bleeder Valve 10 Nm … Apply a thin coat of assembly paste G 052 150 A2 to the threads … before screwing in. 3 - Caps 4 - Guide pins 30 Nm …...
Page 114: Front Brake Caliper Overview, Fnr-G
front Brake Caliper overview, fnr-G 1 - Dust Cap 2 - Bleeder Valve 12 Nm … Apply a thin coat of assembly paste G 052 150 A2 to the threads … before screwing in. 3 - Caps 4 - Guide pins 30 Nm …...
Page 115: Rear Brake Caliper Overview, C38
rear Brake Caliper overview, C38 1 - Brake Caliper with parking Brake Cable Lever 2 - Dust Cap 3 - Bleeder Valve 10 Nm … Apply a thin coat of assembly paste G 052 150 A2 to the threads … before screwing in.
Page 116: Rear Brake Caliper, Cii 41 Overview
rear Brake Caliper, CII 41 overview 15 inch Brake Caliper CII 41 1 - Brake Caliper with parking Brake Cable Lever 2 - Dust Cap 3 - Bleeder Valve 10 Nm … Apply a thin coat of assembly paste G 052 150 A2 to the threads …...
Page 117: Rear Brake Caliper, Cii 41 Overview
rear Brake Caliper, CII 41 overview 17 inch Brake Caliper CII 41 1 - Brake Caliper with parking Brake Cable Lever 2 - Dust Cap 3 - Bleeder Valve 10 Nm … Apply a thin coat of assembly paste G 052 150 A2 to the threads …...
Page 118: Rear Brake Caliper Overview, Bosch
rear Brake Caliper overview, Bosch 1 - Brake Caliper with parking Brake Cable Lever 2 - Bleeder Valve 10 Nm … Apply a thin coat of assembly paste G 052 150 A2 to the threads … before screwing in. 3 - Dust Cap 4 - Bolt 35 Nm …...
Page 119 11 - piston with Automatic Adjustment 12 - Seal VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 120: Brake Booster And Brake Master Cylinder Overview
Brake Booster and Brake master Cylinder overview 1 - pedal Assembly 2 - Self-Locking nut 25 Nm … Always replace if removed … 3 - Gasket 4 - Brake Booster 5 - Seal 6 - Brake master Cylinder 7 - Brake Lamp Switch -f- 8 - Inner torx®...
Page 121 12 - Brake Line 14 Nm … 13 - Brake Line 14 Nm … 14 - Sealing plug 15 - Brake fluid reservoir 16 - Cap 17 - Vacuum Hose 18 - Vacuum Sensor -G608- 19 - Sealing plugs VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 122: Body
BoDy Body Exterior Body, front Component 4.5 ± 0.5 3.5 ± 0.5 0.5 ± 0.5 3.5 ± 0.5 5.0 ± 0.5 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 123: Body, Center
Body, Center Component 4.5 ± 0.5 0.0 - 1.0 3.5 ± 0.5 4.5 ± 0.5 0.0 - 1.0 3.5 ± 0.5 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 124: Body, Rear
Body, rear Component 4.0 ± 1.0 5.0 ± 0.5 2.0 ± 1.0 5.0 ± 0.5 1.0 ± 0.5 4.5 ± 0.5 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 125: Body Front
Body front Bulkhead overview 1 - Bulkhead 2 - Body flange 3 - pUr Adhesive Sealant 4 - Bolt 25 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 126: Front Fender Overview
front fender overview 1 - fender 2 - Bolt 6 Nm … 3 - foam piece 4 - fillet plate Insulation 5 - Spacer 6 - filler piece 7 - fender Brace 8 - Bolt 6 Nm … 9 - nut 6 Nm …...
Page 127 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 128: Lock Carrier Assembly Overview
Lock Carrier Assembly overview 1 - Lock Carrier with Attachments 2 - Cover 3 - Assembly piece 4 - Bolt 2 Nm … 5 - Air Guide Channel 6 - Bolt 8 Nm … 7 - Angle Bracket 8 - retaining plate 9 - Guide piece 10 - Bolt 5 Nm...
Page 129 14 - Bolt 8 Nm … 15 - Support Lock Carrier 16 - Bolt 12 Nm … 17 - Air Duct 18 - Guide piece 19 - retaining plate VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 130: Noise Insulation Overview
noise Insulation overview 1 - noise Insulation 2 - Bolt 2 Nm … 3 - Bolt 6 Nm … 4 - Bolt 2 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 131: Plenum Chamber Bulkhead Overview
plenum Chamber Bulkhead overview 1 - plenum Chamber Bulkhead 2 - nut 8 Nm … 3 - Seal 4 - plenum Chamber 5 - Bolt 8 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 132: Tunnel Bridge Overview
tunnel Bridge overview 1 - front tunnel Bridge 2 - nut 20 Nm … 3 - rear tunnel Bridge VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 133: Underbody Impact Guard
Underbody Impact Guard 1 - Underbody Impact Guard 2 - right Side Angle Bracket 3 - Hex nut 20 Nm … 4 - threaded rivet 5 - Bolt 35 Nm … 6 - Left Side Angle Bracket 7 - rear retaining Strip 8 - Bolt 70 Nm …...
Page 134: Underbody Trim Panel, Center Overview
Underbody trim panel, Center overview 1 - Underbody Cover 2 - Hex nut 2 Nm … 3 - Bolt 2 Nm … 4 - Cover 5 - Cover VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 135: Underbody Trim Panel, Rear Overview
Underbody trim panel, rear overview 1 - Hex nut 20 Nm … 2 - Bolt 20 Nm … 3 - Angle Bracket 4 - Expanding nut 5 - Lock Washer 1.5 Nm … 6 - Underbody Cover 7 - Bolt 2 Nm …...
Page 136: Hood, Lids
Hood, Lids Hood overview 1 - Hood 2 - Stiker pin 3 - Center Seal 4 - Side Seal 5 - Adjusting Buffer 6 - Hinge 7 - Hood Lock 8 - nut 22 Nm … 9 - Spray nozzles 10 - Gas Strut 11 - Insulation 12 - Side Seal...
Page 137: Rear Lid Gas-Filled Strut Overview
rear Lid Gas-filled Strut overview 1 - Gas Strut 2 - Clips 3 - Bolt 10 Nm … 4 - Angle Bracket 5 - Ball Head pin 20 Nm + 90° turn … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 138: Rear Lid Hinge Overview
rear Lid Hinge overview 1 - Hinge 2 - Bolt 10 Nm … 3 - Washer 4 - rear Lid VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 139: Fuel Filler Door Unit And Actuator Overview
fuel filler Door Unit and Actuator overview 1 - fuel filler Door Unit 2 - opening Aid 3 - Bolt 1.5 Nm … 4 - Water Drain Hose 5 - Guide piece 6 - Actuator 7 - Electrical Connection VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 140: Front Doors, Central Locking System
front Doors, Central Locking System Door Handle and Door Lock overview 1 - Door Lock 2 - Bolt 4 Nm … 3 - mounting Bracket 4 - Lock Cylinder 5 - Backing 6 - Cover 7 - Door Handle 8 - Bolt 1 Nm …...
Page 141 11 - Bolt 20 Nm … 12 - Cover VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 142: Door Hinge Overview
Door Hinge overview 1 - Door 2 - Guide Bolt 10 Nm … 3 - Door Hinge with Door Arrester 4 - Socket Head Bolt 38 Nm … Always replace bolts after loosening them … 5 - Cover 6 - Socket Head Bolt 50 Nm …...
Page 143 9 - Socket Head Bolt 50 Nm … Always replace bolts after loosening them … 10 - Lower Spacer plate 11 - Adjustment ring 12 - Bolt 28 Nm … 13 - Door Hinge 14 - Socket Head Bolt 50 Nm …...
Page 144: Front Door Overview
front Door overview 1 - Door 2 - Window Guide 3 - Door Window 4 - trim 5 - outer Window recess Seal 6 - Inner Window recess Seal 7 - Cover 8 - Door Lock 9 - Bolt 20 Nm …...
Page 145 17 - Bolt 8 Nm … 18 - Upper Door Hinge VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 146: Rear Doors
rear Doors Door Handle and Door Lock overview 1 - Door Lock 2 - Cable 3 - Cable 4 - mounting Bracket 5 - Bolt 4.5 Nm … 6 - Door Handle 7 - Cover 8 - Cover 9 - Bolt 20 Nm …...
Page 147 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 148: Door Hinge Overview
Door Hinge overview 1 - Door Hinge 2 - Guide Bolt 10 Nm … 3 - Door Hinge with Door Arrester 4 - Socket Head Bolt 38 Nm … 5 - Cover 6 - Socket Head Bolt 50 Nm … Always replace bolts after loosening them …...
Page 149 10 - Guide Bolt 10 Nm … 11 - Adjustment ring 12 - Bolt 28 Nm … 13 - Door Hinge 14 - Socket Head Bolt 50 Nm … Always replace bolts after loosening them … 15 - Socket Head Bolt 50 Nm …...
Page 150: Rear Door Overview
rear Door overview 1 - Door 2 - trim 3 - Window Guide 4 - Door Window 5 - outer Window recess Seal 6 - Inner Window recess Seal 7 - Door Lock 8 - Bolt 20 Nm … 9 - outer Door Seal 10 - Buffer 11 - Clips 12 - Subframe...
Page 151: Sunroof
Sunroof Installation Unit overview 1 - Installation Unit 2 - Bolt 8 Nm … 3 - Connector 4 - Connections for Water Drain Hoses 5 - Sunroof Drive motor VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 152: Sunroof With Glass Panel Overview
Sunroof with Glass panel overview 1 - Sunroof Glass panel 2 - panel Seal 3 - Sun Shade 4 - Screw 1.8 Nm … 5 - Spring Glider 6 - Bellows 7 - Water Channel 8 - Guide Locking Hook 9 - End piece, Upper part 10 - End piece, Lower part 11 - Installation Unit...
Page 153 16 - Wind Deflector 17 - Wind Deflector Bearing 18 - front Guide 19 - rear Guide, Lower part 20 - Screw 5 Nm … Torx® T25 … 21 - Slotted Guide rail 22 - Spacer VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 154: Bumpers
Bumpers front Bumper Cover overview 1 - front Bumper Cover 2 - Bolt 2 Nm … 3 - Bolt 2 Nm … 4 - Bolt 2 Nm … 5 - Side marker Lamps 6 - Bolt 2 Nm … 7 -Bolt 1.5 Nm …...
Page 155: Bumper Cover Overview, Gti
Bumper Cover overview, GtI 1 - front Bumper Cover 2 - Bolt 2 Nm … 3 - Bolt 2 Nm … 4 - Bolt 2 Nm … 5 - Side marker Lamps 6 - Bolt 2 Nm … 7 - Bolt 1.5 Nm …...
Page 156: Bumper Cover Overview, Golf R
Bumper Cover overview, Golf r 1 - front Bumper Cover 2 - Bolt 2 Nm … 3 - Bolt 2 Nm … 4 - Bolt 2 Nm … 5 - Bolt 2 Nm … 6 - Bolt 2 Nm … VW Golf &...
Page 157: Front Bumper Carrier Overview
front Bumper Carrier overview 1 - front Bumper Cover 2 - Bolt 60 Nm … 3 - Bolt 8 Nm … 4 - Bolt 8 Nm … 5 - foam piece VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 158: Side Guide Overview
Side Guide overview 1 - Side Guide 2 - Bolt 2 Nm … 3 - Bolt 5 Nm … 4 - Expanding nut VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 159: Rear Bumper Cover Overview
rear Bumper Cover overview 1 - rear Bumper Cover 2 - Bolt 2 Nm … 3 - Bolt 2 Nm … 4 - Bolt 2 Nm … 5 - Bolt 2 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 160: Rear Bumper Cover Overview, Gti
rear Bumper Cover overview, GtI 1 - rear Bumper Cover 2 - Bolt 2 Nm … 3 - Bolt 2 Nm … 4 - Bolt 2 Nm … 5 - Bolt 2 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 161: Rear Bumper Cover Attachments, Gti
rear Bumper Cover Attachments, GtI 1 - rear Bumper Cover 2 - Bracket 3 - Bolt 2 Nm … 4 - Right Rear Reflector 5 - License plate Lighting 6 - towing Eyelet Cap 7 - trailer Hitch Cover Cap 8 - Spoiler 9 - Clips 10 - pop rivet nut...
Page 162: Rear Bumper Cover Overview, Golf R
rear Bumper Cover overview, Golf r 1 - rear Bumper Cover 2 - Bolt 2 Nm … 3 - Bolt 2 Nm … 4 - Bolt 2 Nm … 5 - Bolt VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 163: Rear Bumper Cover Substructure Overview
rear Bumper Cover Substructure overview 1 - Center Guide 2 - Guide trim 3 - Expanding nut 4 - Guide trim 5 - nut 2 Nm … 6 - nut 2 Nm … 7 - Screw 2 Nm … 8 - nut 2 Nm …...
Page 164: Rear Bumper Carrier Overview
rear Bumper Carrier overview 1 - rear Bumper Carrier 2 - Bolt 20 Nm … 3 - foam piece 4 - Bracket 5 - Bolt 8 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 165: Trailer Hitch Overview
trailer Hitch overview 1 - trailer Hitch 2 - Ball Head 3 - Bolt 20 Nm … 4 - Bolt 50 Nm + 90° turn … Always replace bolts after loosening them. … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 166: Glass, Window Regulators
Glass, Window regulators Tightening Specification Component Front door window regulator motor bolts Rear door window regulator motor bolts Rear door fixed window bolts VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 167: Exterior Equipment
Exterior Equipment Anti-rodent System overview 1 - Anti-rodent System protection 2 - Bolt 2 Nm … 5 x 20 … 3 - Upper protection 4 - front protection, Anti-rodent System 5 - Bolt 2 Nm … 6 - noise Insulation VW Golf &...
Page 168: Exterior Mirror Overview
Exterior mirror overview 1 - mirror Base plate 2 - Insulation 3 - Bolt 10 Nm … 4 - Connector 5 - Assembly piece 6 - Entry Lamp Inside Exterior mirror 7 - Adjusting Unit with motor 8 - Bolt 1 Nm …...
Page 169: Front Wheel Housing Liner Overview
front Wheel Housing Liner overview 1 - rear part of Wheel Housing Liner 2 - Bolt 2 Nm … 3 - front part of Wheel Housing Liner 4 - Bolt 2 Nm … 5 - nut VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 170: Rear Wheel Housing Liner Overview
rear Wheel Housing Liner overview 1 - rear Wheel Housing Liner 2 - Bolt 2 Nm … 3 - nut 4 - nut VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 171: Sill Panel Cover Overview
Sill panel Cover overview 1 - Sill panel Cover 2 - Bolt 2 Nm … 3 - nuts 4 - nuts VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 172: Sill Panel Extension Overview, Gti
Sill panel Extension overview, GtI 1 - Extended Sill panel 2 - Bracket 3 - Bolt 1.2 Nm … 4 - Bolt 2 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 173: Sill Panel Extension Overview, Golf R
Sill panel Extension overview, Golf r 1 - Sill panel Extension 2 - Bolt 2 Nm … 3 - Adhesive tape 4 - retaining Strip 5 - Bolt 1.2 Nm … 6 - Bracket 7 - Expanding nut VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 174: Wheel Cover Trim Overview
Wheel Cover trim overview 1 - rear Wheel Cover trim 2 - Bolt 2 Nm … 3 - front Wheel Cover trim 4 - protective film VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 175: Body Interior
Body Interior Interior Equipment roof Grab Handles 1 - Caps 2 - Screws 2 Nm … Tightening Specifications Component Inner wheel housing trim bolts (4-door, without Side Airbag) Inner wheel housing trim nut Inner wheel housing trim bolts VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 176: Passenger Protection, Airbags, Seat Belts
passenger protection, Airbags, Seat Belts front Seat Belts, 2-door, Assembly overview 1 - Bolt 20 Nm … 2 - Bolt 40 Nm … 3 - Window 4 - Anchor rail 5 - Bolt 40 Nm … 6 - B-pillar Automatic Belt retractor 7 - Wiring Harness 8 - Screws 4.5 Nm...
Page 177 9 - Belt Guide 10 - Bolt 40 Nm … 11 - Belt Latch VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 178: Front Seat Belts, 4-Door, Assembly Overview
front Seat Belts, 4-door, Assembly overview 1 - Bolt 40 Nm … 2 - Belt Anchor 3 - Bolt 40 Nm … 4 - B-pillar Automatic Belt retractor 5 - Wiring harness 6 - Screws 4.5 Nm … 7 - Belt Guide 8 - Bolt 40 Nm …...
Page 179: Rear Outer Seat Belts Assembly Overview
rear outer Seat Belts Assembly overview 1 - Bolt 40 Nm … 2 - Belt Anchor 3 - Wiring Harness 4 - Bolt 40 Nm … 5 - Automatic Belt retractor With Belt tensioner 6 - Bolt 40 Nm … 7 - Automatic Belt retractor Without Belt tensioner VW Golf &...
Page 180: Rear Center Three-Point Seat Belt Assembly Overview
rear Center three-point Seat Belt Assembly overview 1 - Bolt 40 Nm … 2 - Belt Latch 3 - Hex nut 40 Nm … 4 - Automatic Belt retractor 5 - Console VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 181: Airbag Control Module J234
Airbag Control module J234 1 - Connector 2 - Control module 3 - nuts 9 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 182: Driver And Passenger Side Airbag
Driver and passenger Side Airbag 1 - Harness 2 - Bolt 9 Nm … 3 - Side Airbag VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 183: Driver And Passenger Side Curtain Airbags
Driver and passenger Side Curtain Airbags 1 - Screws 4.5 Nm … 2 - Cap nuts 3 - Igniter 4 - threaded pins VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 184: Driver And Front Passenger Side Curtain Airbag, 4-Door
Driver and front passenger Side Curtain Airbag, 4-Door 1 - Bolt 4.5 Nm … 2 - Bolt 3 Nm … 3 - Bolt 3 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 185: Knee Airbag
Knee Airbag 1 - nuts 9 Nm … 2 - Knee Airbag 3 - nuts 9 Nm … 4 - Bracket VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 186: Passenger Airbag Unit
passenger Airbag Unit 1 - Bolt 9 Nm … 2 - Bolt 9 Nm … 3 - Bolt 9 Nm … 4 - Brackets 5 - Brackets VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 187: Rear Side Airbag, 4-Door
rear Side Airbag, 4-Door 1 - Side Upholstery 2 - Bolt 9 Nm … 3 - rear Side Airbag VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 188: Driver Side Rear Side Airbag Crash Sensor G256
Driver Side rear Side Airbag Crash Sensor G256 1 - Connector Lock 2 - Connector 3 - Driver Side rear Side Airbag Crash Sensor -G256 4 - Bolt 9 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 189: Front Door Crash Sensors
front Door Crash Sensors 1 - Wiring Harness 2 - Bolt 2.5 Nm … 3 - Crash Sensor VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 190: Front Passenger Side Rear Side Airbag Crash Sensor G257
front passenger Side rear Side Airbag Crash Sensor G257 1 - Connector Lock 2 - Connector 3 - front passenger Side rear Side Airbag Crash Sensor -G257 4 - Bolt 9 Nm … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 191: Interior Trim
Interior trim Interior Trim Tightening Specifications Component Belt anchor bolt B-pillar trim bolt (under airbag emblem) C-pillar trim bolt (under airbag emblem) C-pillar trim nut Front door trim bolts Headliner storage compartment bolts Lower B-pillar trim bolts Luggage compartment side trim anchor point bolts Rear door trim bolts Rear lid trim panel handle recess bolt Rear lid handle recess bolt...
Page 192: Seat Frames
Seat frames Tightening Specifications Component front Seats Bucket seat pan bolts Front seat bolts Front bucket seat backrest bolts 34.5 Front seat support and operating lever bolts Front bucket seat bracket and operating lever bolts Seat trim bolts Left front seat backrest bolt 34.5 Power seat bracket and support bolt Right seat trim bolt...
Page 193: Heating, Ventilation & Air Conditioning
HEAtInG, VEntILAtIon & AIr ConDItIonInG General, Technical Data refrigerant oil Distribution Component Approximate % of total amount of oil in component A/C compressor Condenser Suction hose Evaporator Fluid reservoir VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 194: Refrigerant R134A Vapor Pressure Table
refrigerant r134a Vapor pressure table temperature in °C pressure in bar (positive pressure) of r134a -0.61 -0.49 -0.34 -0.16 0.06 0.32 0.63 1.00 1.43 1.92 2.49 3.13 3.90 4.70 5.63 6.70 7.83 9.10 10.54 12.11 13.83 15.72 17.79 20.05 22.52 25.21 28.14 31.34...
Page 195 VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 196: Heating, Ventilation And Air Conditioning
Heating, Ventilation and Air Conditioning refrigerant Circuit System overview 1 - reservoir With Dryer or Dryer Bag 2 - A/C Compressor 3 - Condenser 4 - High pressure Sensor -G65- 5 - nuts 6 Nm … 6 - Bracket 7 - Evacuating and Charging Valve 8 - Screws 3.5 Nm …...
Page 197: Fastener Tightening Specifications
13 - nut 20 Nm … 14 - Bracket 15 - Screw 3.5 Nm … Fastener Tightening Specifications Component A/C compressor bolts 25 ± 2 A/C control module J301 (electric manual) A/C control Head (Climatronic) 9 ± 1.3 Air distribution door motor Air distribution housing bolts Aluminum support to crossmember bolt 9 ±...
Page 198: Electrical System
ELECtrICAL SyStEm Electrical Equipment Battery, Starter, Generator, Cruise Control Battery overview 1 - Battery terminal Clamp Ground Wire 2 - mounting nut for Battery terminal Clamp Ground Wire 6 Nm … … 3 - Battery terminal Clamp positive Wire 4 - mounting nut for Battery terminal Clamp positive Wire 6 Nm …...
Page 199 7 - Bolt 20 Nm … M8 x 35 … VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 200: Generator Overview
Generator overview 1 - Collar Bolt 20 Nm … M8 x 110 … 2 - phillips Head Screws 2 Nm … M4 x 19 … 3 - Washer … 4 - phillips Head Screws 4.5 Nm … M5 x 21 …...
Page 201 7 - Generator Cap 8 - phillips Head Screws 2 Nm … M4 x 13 … 9 - Voltage regulator 10 - Generator 11 - ribbed Belt VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 202: Starter Overview
Starter overview 1 - Starter 2 - Connection B+ Wire to Starter 3 - mounting nut B+ Wire to Starter 4 - Starter Bolts 80 Nm … … 5 - Cap 6 - Cap 7 - Wiring Bracket nuts 20 Nm …...
Page 203: Fastener Tightening Specifications
Fastener Tightening Specifications Component fastener A/C compressor mounting bolts Accessory bracket to engine bolts Air filter housing to body, bolt B+ terminal of generator B+ wire to starter, mounting nut Battery terminal, mounting nuts Battery clamping plate, mounting bolt M8 x 35 Generator to accessory bracket collar bolts M8 x 90 M8 x 90...
Page 204: Windshield Wiper/Washer System
Windshield Wiper/Washer System rear Window Wiper System overview 1 - Cap 2 - nut 12 Nm … 3 - Wiper Arm 4 - Gasket 5 - rear Window Wiper motor -V12- 6 - m6 nut With Washer 8 Nm … 7 - rubber ring 8 - Spacer 9 - Windshield wiper...
Page 205: Windshield Wiper System Overview
Windshield Wiper System overview 1 - mounting nuts, Wiper Arm to Linkage 20 Nm … 2 - Windshield Wiper 3 - Wiper Arms 4 - Bolts for Wiper frame with Linkage to Body 8 Nm … 5 - Wiper frame with Linkage 6 - Windshield Wiper motor -V- with Wiper motor Control module 7 - rubber Grommet in the Bulkhead no Illustration...
Page 206: Exterior Lights, Switches
Exterior Lights, Switches fog Lamp, Golf overview 1 - front Bumper Cover 2 - fog Lamp Housing 3 - Bolt 2 Nm … 4 - Ventilation Hose 5 - Left fog Lamp Bulb -L22- or right fog Lamp Bulb -L23- And Left Cornering Lamp Bulb -L148- And right Cornering Lamp Bulb -L149- 6 - Cap VW Golf &...
Page 207: Fog Lamp, Gti Overview
fog Lamp, GtI overview 1 - fog Lamp Housing 2 - Screws 2 Nm … 3 - front Bumper Cover 4 - fog Lamp Bulb/Static Cornering Lamp VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 208: Halogen Headlamps Overview
Halogen Headlamps overview 1 - Cap 2 - Cap 3 - Cap 4 - Cap 5 - Left Headlamp Beam Adjustment motor -V48- And right Headlamp Beam Adjustment motor -V49- 6 - Left Headlamp Beam Adjustment motor -V48- And right Headlamp Beam Adjustment motor -V49- 7 - Lamp Socket With Grip piece 8 - Left Low Beam Headlamp -m29- And right Low Beam Headlamp...
Page 209 13 - Left High Beam Headlamp and Daytime running Lamp Bulb And right High Beam Headlamp and Daytime running Lamp Bulb 14 - Left parking Lamp -m1- and right parking Lamp -m3- 15 - Lamp Socket With Grip piece 16 - Left front turn Signal Light -m5- and right front turn Signal Light -m7- 17 - Lamp Socket With Grip piece VW Golf &...
Page 210: Hid Headlamp And Cornering Lamp Overview
HID Headlamp and Cornering Lamp overview 1 - Cap 2 - Cap 3 - Left front turn Signal Light -m5- and right front turn Signal Light -m7- 4 - Left parking Lamp -m1- and right parking Lamp -m3- 5 - Headlamp range Control positioning motor 6 - Left High Intensity Gas Discharge (Hid) Lamp -L13- and right High Intensity Gas Discharge (Hid) Lamp -L14- 7 - Headlamp...
Page 211 12 - Left Headlamp power output Stage -J667- or right Headlamp power output Stage -J668- 13 - Carrier, front End 14 - Level Control System Sensor 15 - Screws 4 Nm … M6 X 20 … 16 - Headlamp range Control module VW Golf &...
Page 212: Rear Lid Tail Lamps Overview
rear Lid tail Lamps overview 1 - nut 3 Nm … 2 - Bolb Holder 3 - Left tail Lamp -m4- and right tail Lamp -m2- 4 - Left rear fog Lamp -L46- and right rear fog Lamp -L47- or Left Backup Lamp -m16- and right Backup Lamp -m17-.
Page 213: Steering Column Switch, Overview
Steering Column Switch, overview 1 - Steering Column Electronic Systems Control module -J527- 2 - Steering Column Combination Switch -E595- 3 - Base Carrier for Steering Column Switches 4 - Shear Bolts Break-off torque: approximately 15 Nm … M8 x 20 …...
Page 214: Steering Column Switch, With Kessy, Overview
Steering Column Switch, with KESSy, overview 1 - Steering Column Electronic Systems Control module -J527- 1.5 Nm … 2 - Steering Column Combination Switch -E595- 3 - Base Carrier for Steering Column Switches 4 - Shear Bolts Break-off torque: approximately 15 Nm …...
Page 215: Interior Lights, Switches
Interior Lights, Switches Fastener Tightening Specification Component Horn bracket to longitudinal member Left footwell lamp and diagnostic socket to bracket screw VW Golf & GTI Quick Reference Specification Book • January 2014...
Page 216: Wiring
Wiring Left E-box in Engine Compartment Fastener Tightening Specifications Component fastener Size Central Bolt E-box Securing nuts -1- M5 (width 8) Securing nuts -1- M6 (width 10) Fastener Tightening Specification Component Instrument panel fuse panel, bolts VW Golf & GTI Quick Reference Specification Book • January 2014...

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