NCR Invenco 6009-0008-8801 Installation Manual
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NCR Invenco 6009-0008-8801 Installation Manual

NCR Invenco 6009-0008-8801 Installation Manual

Ncr optic 5 for wayne vista
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INSTALLATION INSTRUCTIONS
NCR OPTIC 5 for Wayne Vista
6001-0014-8801
497-0525159
Issue A

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Summary of Contents for NCR Invenco 6009-0008-8801

  • Page 1 INSTALLATION INSTRUCTIONS NCR OPTIC 5 for Wayne Vista 6001-0014-8801 497-0525159 Issue A...
  • Page 2 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Kit Part Number: 6001-0014-8801...

  • Page 3: Release History

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Release History Version Prepared by Date Change description Initial version to be approved by UL Shaun Craill & January 2019 Michael Doh Updated based on comments from Shaun Craill &...

  • Page 4: Table Of Contents

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Contents Release History ........................2 Introduction ........................4 Tools Required ....................... 4 Installation Kit Contents ..................5 Safety & Compliance Information ................... 6 Preliminary Precautions ..................

  • Page 5: Introduction

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 1 Introduction The documentation provides some basic guidelines for installing the Optic 5 / G6 Outdoor Payment Terminal (OPT). This Retro-Fit Kit can be installed into either Side A or Side B of a Wayne Vista 3V dispenser; •...

  • Page 6: Installation Kit Contents

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Installation Kit Contents Unpack the Retro-Fit Kit and check that all of the parts listed below are present. G6 OPT, Mounted on RFK Door (MP0551): PSU plate with cables (EZ0408): Sheet metal insulating cover assembly (MZ0147) Cable Kit (IA0031):...

  • Page 7: Safety & Compliance Information

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 2 Safety & Compliance Information This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing G6 OPT. Before proceeding, check the relevant hazard and safety information. Fire, explosion or electrical shock could occur and cause death or serious injury if these safe service procedures are not followed.

  • Page 8: Follow The Regulations

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Follow the Regulations Regulations in OSHR (Occupational Safety and Health Regulations), national, state and local codes, including customer requirements must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties and may affect the safe use and operation of the equipment.

  • Page 9: No Open Flames

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 3.1.1 No Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors. 3.1.2 No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapour.

  • Page 10: Approvals

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately. 3.1.7 Approvals Invenco develops and maintains its hardware and software products using industry-standard quality processes, and is audited by various bodies.

  • Page 11: Disassembly Procedure

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 4 Disassembly Procedure PRECAUTION: • Please ensure all safety procedures are followed per requirement by the customer before installing the retrofit kit. •...
  • Page 12 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Security Bolts Fig. 4.3 – Wide Frame (top) - Side A of Electronics Bezel - Narrow Frame (bottom) Lower the electronics head bezel by pulling the top forward until it fully rests on the suspension cables.
  • Page 13 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Graphics Display Assembly Single Line Display Assembly Fig. 4.5 – Electronics Bezel in fully lowered position For the Graphic Display Assembly: Unplug the 8-pin display cable and the two-wire ribbon cable that are connected to the Graphic Display Assembly (Fig 4.6):...
  • Page 14 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Two-Wire Ribbon Cable 8-pin Display Cable Fig. 4.6 – Location of both Graphics Display cables that will need unplugged For the Single Line Display: Unplug the 40-pin display cable and the two-wire grey cable that are connected to the Single Line Display Assembly (Fig 4.7): 40-pin...
  • Page 15 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide The remaining cables are attached to peripheral components that will be removed along with the Display Assembly later in the disassembly process. For the Graphic Display Assembly: Locate and remove the (3) ¼”...
  • Page 16 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Variant rain catcher Remove this This screw may screw remain in place Fig. 4.8b – Location of the screw that needs removal Remove the ¼”...
  • Page 17 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Remove and retain this screw Fig. 4.10a – Remove Totalizer Window Screw (Narrow Frame only) Fig. 4.10b – Grab the card reader and remove the assembly...
  • Page 18 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Remove the Q-CAT boards or Dual CAT board if present. 11.1 Q-CAT boards a) Identify and locate the Q-CAT boards. It is fitted on the right-hand side wall per each side. If not present, follow procedures for removing the Dual CAT board instead (step 11.2).
  • Page 19 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide c) This board is attached by 6 Philips head screws. Undo the screws and remove and discard the Board. d) Fig. 4.11.1c – Remove the screws...
  • Page 20 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 11.2 Dual CAT board a) Identify and locate the Dual CAT board. It is fitted on the printer mounting bracket. Fig.
  • Page 21 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide c) This board is attached using screws and snap fits. Undo any screws and detach the snap fits, remove and discard the Board. Fig.
  • Page 22 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Determine the correct printer variant: Fig 4.12c – 883543 Printer Fig 4.12d – RO2 Printer. Fig 4.12e – DW10 / DW15 For Narrow Body Dispensers: 883543 Printer in Narrow Body Dispenser, go to section 12.1...
  • Page 23 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig 4.12.1a – Disconnect Cables. Fig 4.12.1b – Disconnect Printer from Slide Rail. c) Remove screws (X3) and Drawer Slide and discard. Push back the spring at the back to reveal the rear screw and position the drawer slider to reveal the front and middle screws.
  • Page 24 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide d) Mark the area of the edge of the bracket to be cut away Fig 4.12.1d – Mark the area to cut away. e) Place the disposable drop cloths over the vicinity of where the cuts will be made.
  • Page 25 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Use the hacksaw to cut along the marked area Fig 4.12.1f – Make the hacksaw cut g) Use the flat file to remove any sharp edges from the hacksaw cut. Fig 4.12.1g –...
  • Page 26 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 12.2. RO2 or DW10 / DW15 Printer Removal (Narrow Body). a) Push the Printer back against the spring to allow the Side Clip to be disengaged out of the Printer body.
  • Page 27 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide e) Use nail polish to coat over the snapped off edge to prevent possible corrosion. Note: The below steps(f) (g) and (q) are only applicable for installing on side B. If you are installing on Side B of the dispenser, temporarily detach the Computer Board from the bracket.
  • Page 28 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig 4.12.2f – Disconnect cables on the Computer Board h) Apply Decal DL0296 to the outside face of the Printer bracket. This is used as a cutting and folding guide.
  • Page 29 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Place the disposable drop cloths over any cables, connectors or boards in the vicinity of where the cuts will be made. On Side B, take care to ensure no parts of the Computer Board are visible.
  • Page 30 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Progressively flatten this bend using the Standard Vice Grips. Work your way up and down the bend until it is flattened back on itself as much as possible. Fig 4.12.2k –...
  • Page 31 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide n) Remove the magnets. Carefully fold up and dispose of the drop cloths with the metal filings held captive inside the folded cloth. o) Use Neodymium magnets inside a plastic bag to sweep over the area to pick up any excess metal filings.
  • Page 32 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 12.3. Printer Removal for Wide Body Dispensers. Fig 4.12.3a - 883543 Printer. Fig 4.12.3b - RO2 Printer. Fig 4.12.3c - DW10 / DW15 Printer. 12.3.
  • Page 33 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig 4.12.3c – Unscrew Printer Slide Rail Bracket and discard. d) Using Side Cutters, remove both tabs off the Sheet Metal Insulating Cover (MZ0147). This cover will be installed later.
  • Page 34 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 12.4. RO2 or DW10 / DW15 Printer Removal. (Wide Body). a) Push the Printer back against the spring to allow the Side Clip to be disengaged out of the Printer body.
  • Page 35 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig 4.12.4e– Cut off bottom tab and discard. Heater Relocation. Note: This step only applies if a heater is installed in the narrow dispenser, located at the lower side part of the compartment.
  • Page 36 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide a) Disconnect the Heater from the power distribution board. Fig 4.13a – Disconnect power cable. b) Determine if the Large Heater or Small Heater is installed (see Fig 4.13b and Fig 4.13c). If a Large Heater is installed go to Step 13.1.
  • Page 37 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig 4.13.1a – Remove Screws Side A. Fig 4.13.1b – Remove Screws Side B. b) Relocate the Heater to the top center of the Dispenser, attach the two screws where shown in Fig 4.13.1c and Fig 4.13.1d below.
  • Page 38 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide c) Reconnect the Power Cable. Fig 4.13.1e – Reconnect the Power Cable. 13.2. Small Heater Relocation: a) Remove the Mounting Screws (four screws) and retain two of them to relocate the Heater. Discard the other two.
  • Page 39 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig 4.13.2c – Screw Location Side A. Fig 4.13.2d – Screw Location Side B. c) Reconnect the Power Cable. Fig 4.13.2e – Reconnect Power Cable.
  • Page 40 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Loosen the two Philips retaining screws under the water catch tray (if installed): Water catch tray screws Fig. 4.14a – Loosen water catch tray screws then remove the water catch tray by lifting it up and out of the electronics cabinet.

  • Page 41: Pre-Installation Procedure

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 5 Pre-Installation Procedure This Retro-Fit Kit does not include a communications method for the OPT. When this Retro-Fit Kit is being installed on Side A (i.e. the first side) of the dispenser, a communications method MUST first be installed.

  • Page 42: Installation Procedure

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 6 Installation Procedure This section follows from the Disassembly procedure above, and assumes the pump is still open. References to “left-hand” and “right-hand” are as viewed into the pump on the Side you’re working on. 1.
  • Page 43 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig. 6.2 – Side A – Patch Cable installation – Side B 3. Temporarily coil the loose ends of the four cables (Black low-voltage DC, Green/Yellow Earth, Red and Yellow patch) in the bottom of the pump cabinet.
  • Page 44 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig. 6.4 – Bringing the frame through the opening 5. Turn the RFK door thru 90° and, while holding the OPT, gently manipulate the RFK frame into a flatter position over the opening, ensuring the three screw-holes are positioned at the ‘bottom’, i.e., closest to the pump door hinge:...
  • Page 45 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig. 6.5 – Midway through seating the frame Wiggle the RFK frame under the three lugs at the ‘top’, taking care moving it past the pump door retainer cable fastening (bolt on the left in the above photo).
  • Page 46 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig. 6.6b – Close-up of a lug 7. Wiggle the RFK frame carefully to move it under the frame of the glass window: Fig.
  • Page 47 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 8. Then carefully work the rest of the RFK frame into the pump door opening: and press it down to seat it fully: Fig.
  • Page 48 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig. 6.10 – Attach grounding cable. 11. Temporarily detach the grounding nut from the Retrofit Kit. Retain the nut. Fig. 6.11 – Temporarily detach grounding nut. 12.
  • Page 49 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide During steps 13 and 14 the cable-retention bracket is loose and may fall if care is not given when proceeding. Fig.
  • Page 50 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig. 6.13 – Draw cables through the slot on the right hand side of the Cover. CAUTION: Excess cabling must be organized as to not cause obstruction when opening and closing the dispenser doors.
  • Page 51 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide b. Connect the EK0129 RED and EK0131 YELLOW patch cables into the correct sockets on the OPT. The port numbers on the InvencoLink for each cable (e.g. LAN-1, RS232-1) must match the side you’re working on (e.g.
  • Page 52 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Fig. 6.15 – Re-tighten bracket screws. 16. Bundle the connected cables with a cable tie as shown. Fig. 6.16 – Bundle connected cables with a cable tie.
  • Page 53 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 17. Place Insulation Cover over top of the OPT. Re-attach the grounding cables with the previously removed nut. Ensure the cover is placed under the three tabs at the top of the dispenser door. Fig.
  • Page 54 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 19. For Narrow Frame Dispensers; re-install the Totalizer Window screw that was removed in Step 10 of the Disassembly Procedure. (Fig 4.10a) Screw retained from Disassembly Fig.
  • Page 55 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 21. With the OPT hanging freely, cable tie the bundle of cables to the side of the Insulating Shield Cover as shown, through the holes provided. Before finally tightening the cable tie, check that there is enough length of cable to allow the RFK door to be fully opened without placing undue strain on the cables or the connectors.
  • Page 56 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 23. The EK0137 AC Mains cable has double-connectors at one end and a single connector at the other end. Plug the single-connector end into the mains connection on the EZ0408 PSU Plate assembly.
  • Page 57 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 25. Connect the Plug on the double-connector end of the EK0137 AC Mains cable into the Socket on the pump’s relay board: Fig.
  • Page 58 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Note: For a double-sided installation, you will finish with a daisy-chain of two cables between the pump’s mains connector and the relay board. 27.

  • Page 59: Wiring Completion

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Wiring Completion When all the cables have been installed, use cable ties to provide strain relief. The rear of the G6 OPT has plastic loops close to the connectors that are intended to assist with this.

  • Page 60: First Power-Up

    DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide 7 First Power-Up Once the installation is complete and the wiring is certified (if necessary), power may be applied. The G6 OPT takes a couple of minutes to complete its start-up phase, during which several information screens will be presented.
  • Page 61 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Step Description Photo reference Ensure the paper roll has a neat cut edge. Remove spindle from the paper holder position Insert roll in place –...
  • Page 62 DCV-00402 Document Number Jun. 2019 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Vista 3V (US) Installation Guide Feed the paper through the terminal until it appears at the paper exit slot. Cut the paper using both feed buttons, and remove the cut length from the chute.

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