Section 3 − Installation; Specifications For Spoolmate 3035; Connecting Spool Gun To Millermatic Dvi-2 Using Field Kit 300 338 - Miller Spoolmate 3035 Owner's Manual

3-1. Specifications For Spoolmate 3035

Approximate
Wire Diameter Range Wire Feed
.023 Thru .035 in.
(0.8 Thru 0.9 mm)
Aluminum Wire 115 To 715 ipm
(4.1 To 20.4
.023 Thru 035 in.
(0.8 Thru 0.9 mm)
Hard Or Cored Wire
Attention:
Spoolmate spool guns will connect directly to the Millermatic 212, Millermatic 210, and Millermatic Pulser.
Installing a spool gun on the Millermatic DVI-2 requires ordering and installing field kit 300 338.
Installing a spool gun on the Millermatic 185 or Ironman 210, or Ironman 250 requires ordering and installing field kit
207 642 consisting of a toggle switch assembly and gas diverter valve.
Installing a spool gun on the Ironman 250 (Eff w/Serial No. LA135884) requires ordering and installing field kit 207 642
consisting of a toggle switch assembly and gas diverter valve. The Ironman 250 prior to Serial No. LA135884 requires
the SGA 100.
Installing a spool gun on the Millermatic 185 previous to serial no. KH376829 requires ordering and installing retrofit kit
186 871 and field kit 207 642.
The SGA 100 or 100C spool gun adapter is needed for installation on other MIG or engine driven welding power
sources.

3-2. Connecting Spool Gun To Millermatic DVI-2 Using Field Kit 300 338

SECTION 3 − INSTALLATION
Cooling Maximum Spool
Method
Range
Air Cooled
mpm)
4
3
Weld Circuit
Size Rating
100 Volts, 150
Amperes, 60%
4 in. (102 mm)
Duty Cycle
Diameter
Using Argon
Shielding Gas
1
2
Overall
Weight
Dimensions
Length:
11-1/2 in. (291 mm)
Width:
9.1 lb (4.1 kg)
2-1/4 in. (57 mm)
Gun With Cable
Height:
8 in. (203 mm)
1 Barbed Fitting
.
If spool gun gas hose is
equipped with a pre-installed
barbed fitting, cut off fitting from
end of hose.
Connect spool gun gas hose to
barbed fitting.
2 Gun Trigger Plug
Insert plug into receptacle with
spool gun symbol, and tighten
threaded collar.
3 Negative (−) Output Terminal
4 Positive (+) Output Terminal
Connect weld cable from spool gun
to positive output terminal.
Close door.
OM-1216 Page 11
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