Grizzly WOOD MILL G9959 Instruction Manual
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Grizzly WOOD MILL G9959 Instruction Manual

Grizzly g9959 table saw: user guide
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WOOD MILL™
MODEL G9959/G9977

Instruction Manual

COPYRIGHT © SEPTEMBER, 2001 BY GRIZZLY INDUSTRIAL, INC.
Warning: No portion of this manual may be reproduced in any shape
or form without the written approval of Grizzly Industrial, Inc.
PRINTED IN CHINA.

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Summary of Contents for Grizzly WOOD MILL G9959

  • Page 1: Instruction Manual

    WOOD MILL™ MODEL G9959/G9977 Instruction Manual COPYRIGHT © SEPTEMBER, 2001 BY GRIZZLY INDUSTRIAL, INC. Warning: No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly Industrial, Inc. PRINTED IN CHINA.
  • Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...

  • Page 3: Table Of Contents

    1. SAFETY SAFETY RULES FOR POWER TOOLS ...2-3 ADDITIONAL SAFETY FOR MILLING MACHINES ...4 2. CIRCUIT REQUIREMENTS 220 VOLT OPERATION ...5 EXTENSION CORDS ...5 GROUNDING ...5 3. INTRODUCTION COMMENTARY ...6 UNPACKING...7 PIECE INVENTORY ...7 LIFTING ...8 CLEAN UP ...9 SITE CONSIDERATIONS ...9 4.

  • Page 4: Safety

    G9959/G9977 Wood Mill VISITORS...
  • Page 5 15. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recom- mended accessories. The use of improper accessories may cause risk of injury. G9959/G9977 Wood Mill 16. REDUCE THE RISK OF UNINTENTION- 17. MANY WOODWORKING TOOLS CAN LENGTH 50ft 100ft 18.

  • Page 6: Additional Safety For Milling Machines

    Like all power tools, there is danger associ- ated with the Model G9959/G9977 Wood Mill. Accidents are frequently caused by lack of familiarity or failure to pay attention.

  • Page 7: Circuit Requirements

    Grizzly recom- mends that the circuit you use should be dedicat- ed, (i.e., the Model G9959 or G9977 should pro- vide the only draw from that circuit). If frequent circuit failures occur when using the Wood Mill, contact our service department or your local elec- trical contractor.

  • Page 8: Introduction

    SECTION 3: INTRODUCTION Commentary Grizzly Industrial, Inc. is proud to offer the Model G9959/G9977 Wood Mill. This machine is a part of Grizzly’s growing family of fine woodworking and metalworking tools. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation.

  • Page 9: Unpacking

    Customer Service. When you are completely satisfied with the con- dition of your shipment, you should inventory its parts. G9959/G9977 Wood Mill Piece Inventory After all the parts have been removed from the crate, you should have: • Wood Mill •...

  • Page 10: Lifting

    Lifting Wood Mill The model G9959/G9977 Wood Mill requires the use of lifting equipment such as a fork lift, engine hoist or boom crane. Do Not lift the machine by hand. See warning at right. Used in conjunction with lifting straps and following safe lifting proce-...

  • Page 11: Clean Up

    G9959/G9977 Wood Mill Site Considerations FLOOR LOAD Your model G9959/G9977 Wood Mill represents a large weight load in a 22" x 33 commercial or garage shop floors should be suf- ficient to carry the weight. Before moving the...

  • Page 12: Layout

    SECTION 4: COMPONENT ID The following is a list of controls and components you will find on your Model G9959/G9977 Wood Mill. Please take the time to locate each item listed. Becoming familiar with the terms here will aid in compre- hension later in the manual.

  • Page 13: Glossary

    Glossary Arbor – The shank for a drill chuck, cutter holder or other device that is inserted into a spindle. Back Lash – The amount of play between a lead screw and nut or between two gears. Collet – Device for holding cutting tools in a spin- dle.

  • Page 14: Assembly

    ® Mounting Handles Three handles are supplied with the Model G9959/G9977. They are installed in an inverted fashion on each end of the work table and on the front of the knee. Remove the acorn nut on the end of the shafts at each of these locations.

  • Page 15: Collet Or Arbor Installation

    Model Serious injury may occur. The Model G9959/G9977 feature an R-8 spindle which accepts any collets and arbors with the R- 8 designation. To install a collet or an arbor: 1. Release the latches on the head lid and open it.

  • Page 16: Knee Crank Handle

    To install properly, begin by removing the exter- nal retaining ring on the end of the shaft. Slide the handle off of the shaft and reinstall so that the handle faces outward. Figure 5A. Knee handle properly installed. G9959/G9977 Wood Mill...

  • Page 17: Milling Vise

    Mounting Milling Vise The Model G9959/77 can be set up with a milling machine vise. Grizzly offers several milling machine vises that can be used with the mill. Please see our current catalog for order informa- tion. Follow these instructions when installing a milling vise.

  • Page 18: Adjustments

    See Figure 7. of the handwheel dial. Turn the dial until the “0” lines up with the index line. Tighten the setscrew. tance you want to move downward. Each complete revolution equals 0.100". G9959/G9977 Wood Mill...

  • Page 19: Quill Lock

    It also stabilizes the spindle and should be used even when the quill is positioned at the highest point. Figure 8. Secure quill with this lever. G9959/G9977 Wood Mill Depth Stop To calibrate the depth stop: 1. Roll the quill down using the lever handle until you reach the desired depth shown on the scale.

  • Page 20: Head Tilt

    More accurate angle set up may be done with a precision protractor such as the G9900 Dial Protractor in the current Grizzly catalog. Other tools such as angle gauges, sine bars and spac- ers may be employed to set the head casting to very precise angles.

  • Page 21: Truing Head

    8. Repeat step 6 and 7 until the dial mea- sures the same on the right and the left side of the table. G9959/G9977 Wood Mill Figure 11. Indicator mounted to test head. Method two uses a large machinist square.

  • Page 22: Turret Swivel

    If the ram does not move freely, make sure the two square head bolts are loose and tap on the face of the head casting with a rubber or wooden mallet. -20- Figure 12. Loosen hex nuts to swivel head. Figure 13. Loosen locking bolts. G9959/G9977 Wood Mill...

  • Page 23: Table Stops

    This is beneficial for repetitive cuts or hole placement. Figure 14. Upper table stops on the G9977. G9959/G9977 Wood Mill Saddle Stops The saddle stops (Figure 15) are used in the same way as the table stops except that they restrict the distance of motion in the table along the “Y”...

  • Page 24: Operations

    V-belt at the #1 sheave. Following this progression along the chart above will show that the machine is now set to run at 3100 R.P.M. IDLER PULLEY Speed Chart 1300 2000 1600 3100 3900 5000 MOTOR PULLEY G9959/G9977 Wood Mill...

  • Page 25: Power Feed

    6. On/Off Switch – This is the master switch for the power feed unit. G9959/G9977 Wood Mill A power feed is supplied and installed on the Model G9977, only. The power feed allows motorized speed control over the table along the longitudinal axis.

  • Page 26: Speeds And Feeds

    -24- Speeds and Feeds The Model G9959/77 is supplied with speeds that can be used for many types of work in both metal and wood. Care must be taken to use the correct speed for a given situation. The following guide- line should be considered when planning a job for the wood mill.

  • Page 27: Test Run

    The G1075 Clamping Kit or individual T-nuts, flanged nuts, step clamps and blocks are offered operating this by Grizzly. Milling machine vises are also avail- able and range in size from 2 Whenever clamping a workpiece to the Wood Mill table, remember these important safety...
  • Page 28 Figure 21. Clamp will interfere with path of cutter. • Check clearance by moving the table (with the machine unplugged) along the intended path. Obstructions could lead to a “crash” creating an unsafe condition and result in serious personal injury. See Figure 21. G9959/G9977 Wood Mill...

  • Page 29: Facing/Planing

    “Collet or Arbor Installation”. G9959/G9977 Wood Mill capable Figure 22. Various cutting tools for facing. along 3. Lift the knee until the cutter is within an unplugged.

  • Page 30: Drilling

    For the Model G9977, the feed rate can be manipulated with the dial on the powerfeed. With the Model G9959, the feed rate is done manually by the operator. For best results, start off with a slow feed rate. As the cut progresses, adjust the feed rate slower or faster as necessary to produce the best finishes.

  • Page 31: Dovetails

    Dovetails The Model G9959/77 are capable of producing dovetails with a high degree of accuracy. Spacing can be as accurate as 0.001" (one thousandth of an inch). A clear understanding of dovetail setup, use of cutters and spacing technique is neces- sary to realize the full potential of this feature.

  • Page 32: Maintenance

    SAE 20 using an oil can with a pointed nozzle to help push in the ball. Gibs The Model G9959/G9977 Wood Mill table fea- tures tapered gibs in the dovetail ways. To adjust these remove the dust covers on the dovetail ways to expose the heads of the adjusting screws.

  • Page 33: Closure

    However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine.

  • Page 34: Your Notes

    Your Notes: -32- G9959/G9977 Wood Mill...

  • Page 35: Machine Data

    ...2 ...Dovetail Ways The G9959 is the same machine as the G9977 with the addition of a factory-fitted, servo-type, variable speed, power feed unit and extended lead screw on the X Axis. Automatic power feed limit switches are included. G9959/G9977 Wood Mill...

  • Page 36: Parts Lists And Diagrams

    – C R /m – B – C R /m – C – B – C R /m – C – B – C – C – B 607A 101B 129B 145A 145B 145C G9959/G9977 Wood Mill 146A 146B 147A...
  • Page 37 CAP SCREW P9959118 PULLEY P9959119 SWIVEL 119B P9959119B CHUNK-O-RUBBER P9959120 SPEED LABEL P9959121 LOWER BELT COVER P9959129 V-BELT 129B P9959129B V-BELT G9959/G9977 Wood Mill PART # DESCRIPTION P9959136 CAP SCREW P9959139 TENSION PIN P9959140 SPRING P9959141 BRACKET P9959142 PIVOT P9959144...
  • Page 38 -36- ⁄ 1 '' ⁄ 2 '' ⁄ 3 '' ⁄ 4 '' 236A 230A 235A G9959/G9977 Wood Mill...
  • Page 39 220 P9959220 SLEEVE 222 P9959222 CAP SCREW 223 P9959223 BLOCK 224 P9959224 SCREW 225 P9959225 HEIGHT NUT G9959/G9977 Wood Mill PART # DESCRIPTION 226 P9959226 LOCK NUT 227 P9959227 LOCK KNOB SHAFT 228 P9959228 LOCK BLOCK 230 P9959230 P9959230A SETSCREW...
  • Page 40 -38- G9959/G9977 Wood Mill...
  • Page 41 P9959401 P9959402 ADJUSTING SCREW P9959403 OIL CUP P9959404 WIPER P9959405 WIPER GUARD P9959406 SCREW P9959407 CAP SCREW G9959/G9977 Wood Mill PART # DESCRIPTION P9959408 SCREW 408A P9959408A SETSCREW P9959409 LIMIT SEAT P9959410 CROSS ADJ. NUT P9959411 CROSS NUT P9959412 P9959413 LONG.
  • Page 42 -40- G9959/G9977 Wood Mill...
  • Page 43 BALL BEARING 204 P9959507 BEVEL GEAR P9959508 TAB WASHER P9959509 P9959510 P9959511 DIAL P9959513 HANDLE P9959514 P9959515 SHAFT P9959516 G9959/G9977 Wood Mill PART # DESCRIPTION P9959518 FLANGE P9959519 CAP SCREW P9959520 P9959521 SHAFT SLEEVE P9959522 BALL BEARING 204 P9959523 DIAL P9959524...
  • Page 44 -42- 627A G9959/G9977 Wood Mill...
  • Page 45 HEAD BRACKET SEAT P9959627 SCALE 627A P9959627A RIVET P9959628 SCREW P9959629 SAFETY LABEL P9959630 COLUMN COVER P9959632 COLUMN P9959633 SCREW G9959/G9977 Wood Mill PART # DESCRIPTION P9959634 COVER P9959635 MACHINE BASE P9959636 WASHER P9959637 HEX BOLT P9959638 LEVELING BOLT P9959639...
  • Page 46 -44- - 2 2 ( 3 1 J B K G9959/G9977 Wood Mill...
  • Page 47 DESCRIPTION P9959701 ELECTRICAL MOUNT P9959702 FUSE P9959703 FUSE HOLDER P9959704 WIRE LOOM P9959705 WIRE LOOM COVER P9959706 MAGNETIC CONTACTOR G9959/G9977 Wood Mill PART # DESCRIPTION P9959707 BUS BAR P9959708 CLEAR COVER P9959709 TRANSFORMER P9959710 SHEET METAL SCREW P9959711 MOUNTING TRACK...

  • Page 48: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

  • Page 49: Warranty Card

    The following information is given on a voluntary basis. This information will be used for marketing purposes to help Grizzly develop better products. Your name will be included in our mailing list only. It will not be sold to other com- panies.
  • Page 50 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...

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