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Related Manuals for Bungard CCD/2
Summary of Contents for Bungard CCD/2
- Page 1 Operator's manual Page 1 /35...
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Page 2: Table Of Contents
Operator's manual Page 2 /35 Table of content General..............3 Depth limiter..........23 Special features:...........3 (ATC) Tool slots...........25 Mechanic:............3 (MTC) Tool change........25 Spindle:..............3 Maintenance..........25 Drive system:..........4 Fixing the boards..........26 Software:............4 Clamp fixing..........26 Technical Data............5 Span fixing............26 General..............5 Reference pins / Isolation milling....26 Comparison............5 Adhesive tape..........26 Applications............5... -
Page 3: General
Operator's manual Page 3 /35 General The CCD is a high quality computer controlled drilling and milling machine with semi-automatic or automatic tool change. It allows direct processing of Excellon or Sieb&Meyer drill data or HP/GL data for the PCB production (drilling, milling, isolation rout- ing) and milling / routing of plastics, aluminium and other metals. -
Page 4: Drive System
RoutePro3000 for Windows XP - Windows 8 64-bit, project-related work flow, expandable by mod- • ules (laser exposure, fiducial recognition, dispensing and much more. See at: http://www.bungard.de/index.php?option=com_content&view=article&id=155&Itemid=191&lang=eng- lish) Resolution: 0,0001mm (0,1µm) •... -
Page 5: Technical Data
950x950x300 Dimensions mm 270x325 270x325 325x495 325x495 500x600 500x600 Work area mm Tool change Applications CCD/2 CCD/2/ATC MTC MTC/XL ATC/XL Milling and drilling single- and double- √ √ √ √ √ √ sided PCBs Milling/drilling RF- & microwave sub- √... -
Page 6: Options
Operator's manual Page 6 /35 CCD/2 CCD/2/ATC MTC MTC/XL ATC/XL Milling SMT soldering paste stencils √ √ √ √ √ √ √ √ √ √ √ √ Housing production √ √ √ √ √ √ Wave solder pallets Panel cutting, Reworking PCBs √... -
Page 7: Safety Instructions
Operator's manual Page 7 /35 Safety instructions General The machines are determined for drilling and milling (routing) printed circuit boards and for milling (routing) and engraving aluminium plates. A special application is dosing of pastes or liquids onto panel-shape work pieces and the laser exposure of photo resists and solder mask. Any other type of application is permissive only with our consent. -
Page 8: Noise
Operator's manual Page 8 /35 The machine may only be operated under normal temperature and humidity conditions, especially only in absence of corrosive or inflammable vapours. At temperatures lower than 10 °C or higher than 30 °C, there may occur the following problems: The spindle might not start running at low temperatures. -
Page 9: Maintenance
Operator's manual Page 9 /35 For the connection of safety switches (e.g. hood switches) a shielded cable should be used, it must be kept as short as possible. This cable - just like all remaining connection/feeder cables between Controller and CCD - should not be laid parallel to power cables in order to prevent in- ductive or capacitive linking of high-energy transients and thus possible over voltage damage in the CONTROLLER. -
Page 10: Short Instructions/Setup
The small cable with the cinch plug is inserted into the motor connection box of the CCD (CCD/2: the socket is in the back of the control box underneath the machine table. If you run the va- cuum cleaner with this adapter, the cleaner only starts, when the spindle is turning. - Page 11 (6-8 bar, oil free; not included in de- liver) CCD/2: the control unit is underneath the machine. At the front there a two fans the socket for the RS232 plug and the diodes for power and the end switches XYZ.
- Page 12 Z-axis with the spindle sits on the traverse and moves vertically. The only exception is the CCD/2: this machine is set up in a way that the RS232 port and control diodes are pointing forward. Again, the zero point is at the...
- Page 13 Operator's manual Page 13 /35 After successful installation your screen should look like this: Please check the settings of the machine by clicking on the Options tab and then on ma- chine. You will see a picture of a CCD. If you hover the mouse over the different functional areas of the machine, you will notice a colour change.
- Page 14 Operator's manual Page 14 /35 Close the machine configuration and go to the tab Manual Operation. Check the function of the axis by clicking on the arrow buttons. When you first click on one arrow, the machine will perform a refer- ence drive.
- Page 15 Operator's manual Page 15 /35 damage or if you drive the machine with incorrect parameters. Make sure that the LEDs of the limit switches and the tool sensor go on and off again when the ma - chine reaches the corresponding positions. After the last tool, the spindle picks again the test tool and moves to the machine zero point.
- Page 16 Operator's manual Page 16 /35 …..and click Start. The machine will perform a reference run. Make sure that all 3 end switch diodes light up. With an ATC machine the software will ask for test tool in the spindle and whether the tools are correctly positioned in the ATC bar.
- Page 17 Operator's manual Page 17 /35 We generally recommend to use a depth limiter for isolation milling to compensate the tolerances of table, backing board and PCB. Caution: If the depth limiter is operated together with an automatic tool changer, then the opening of the green slider must point towards the tool slots, otherwise tool or tool slot will be damaged! If you use the depth limiter, the spindle of the Z-...
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Page 18: Installation Manual Routepro3000
Operator's manual Page 18 /35 Installation Manual RoutePro3000 System requirements: CCD with Controller 2006 or younger. Computer with Windows XP SP3 till Windows 8 64 bit. 900 MHz Processor, 500MB main memory and 100 MB free disc space. Internet connection during setup and registration. The internet connection is necessary to install updates like Visual C++ and Framework 4. - Page 19 Operator's manual Page 19 /35 The standard RoutePro3000 is for free, but after a trial time of 14 days, you need to register. The registration process is described in the help file. All special modules can also be tested for 14 days. After that a license has to be acquired.
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Page 20: Detailed Instructions
From 2013 industrial power supply Pic. 1: ATC Controller CCD/2: The control unit is located underneath the mechanics unit, but the power supply comes as a stand-alone box and connects to the machine back by one cable. Pic. 3: CCD/2 control unit (back view) -
Page 21: Mechanics Unit
Operator's manual Page 21 /35 The control unit on the machine front is linked to one of the computer's serial or USB ports. The USB connection is achieved by a USB to serial converter cable that is included with the machine. This comes with its own software drivers on CD, as explained later. -
Page 22: Vacuum Cleaner
Operator's manual Page 22 /35 Vacuum cleaner On the rear of all machines, there is one socket for a 3.5 mm audio plug, to be used with the va- cuum cleaner switch box (pict.6). This adaptor will turn the vacuum cleaner on and off together with the spindle. -
Page 23: Spindle Accessories
Operator's manual Page 23 /35 Spindle accessories A drill pressure foot and a depth limiter are supplied in the box with the spindle, as well as some cleaning tools for the spindle chuck. Drill pressure foot The drill pressure foot serves to push the board down before the drill bit hits it. This is particular useful if the board is not flat and plain or if you drill more than one board at once (you can drill stacks of 3 boards of 1.6 mm). - Page 24 Operator's manual Page 24 /35 device´s spray nozzle. If you add a DL to an existing machine, it may interfere with the vacuum cleaner suc- tion nozzle. We assume that the Z axis is in the upper position, as after a reference run. Keep the HF spindle in the spindle holder and insert a tool.
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Page 25: (Atc) Tool Slots
Operator's manual Page 25 /35 Adjusting the depth limiter – Solution 2: Load your project and go to tab Run CNC. Mount depth limiter as described above and roughly adjust by eyesight. Select an uncritical milling line (e.g. a board cut line) and start routing. Press pause and check the track width. Adjust the depth limiter and continue, till the desired track width is reached. -
Page 26: Fixing The Boards
Operator's manual Page 26 /35 Fixing the boards Clamp fixing The machine table has holes each 50 mm. They serve to fix the aluminium and plastic flanges coming with the machine and allow to clamp on all four edges 1 base sheet and 1 - 3 boards of the same size of 1.5 mm. -
Page 27: Drilling Bare Boards
Operator's manual Page 27 /35 the table and close the remaining fixing holes with foil or screws. The MDF is permeable to air, but you can enhance the vacuum effect by drilling small suction holes in the MDF. Vacuum fixation is handy when processing flexible and semi-flexible materials. However, a pos- sible bow in the board and tolerances in the material is not compensated. -
Page 28: Drill And Route Parameter
Operator's manual Page 28 /35 Drill and route parameter Standard drill High performance special drill from wear resisting solid carbide, long type, shank dia. 1/8“ (3,175mm), total length 1,5“ (38mm) right hand cut Application: for all standard products Parameter Material: FR 4 Spindle type: Kavo 4010 and 4054 D = Diameter in mm f = chip load/feed in µm /U (Feed / RPM x 1000) -
Page 29: Spade Type Drill
Operator's manual Page 29 /35 Spade type drill Application/Advantages: Drilling of complex multilayer Very good hole quality at small drill devi- ation Microvia-drill with conical outer diameter Application/Advantages: Drilling of Microvias (blind holes) Very good hole quality and position ac- curacy Slot drill Application/Advantages:... -
Page 30: Isolation Milling Tool
Operator's manual Page 30 /35 Isolation milling tool 0.1– 0.6 mm Solid carbide Micro cutter; single-flute router, right hand cut, right hand spiral flute, shank diameter 1/8”(3,175 mm), total length 1 1/2” (38 mm), straight end face Micro cutter for routing slots in all com- mon PCB materials, especially suitable for soft / tough materials such as copper foil or Teflon... -
Page 31: Sc/Ft
Operator's manual Page 31 /35 SC/FT 0.6 – 3.0 mm Solid carbide contour cutter with chip breaker; right hand cut, main cutting edge, right hand spiral flute with chip breaker, shank diameter 1/8”(3,175 mm), total length 1 1/2” (38 mm), G-point Application/Advantages: Low noise Very high dimension stability... -
Page 32: Rpu
Operator's manual Page 32 /35 0.8 – 3.0mm Universal cutter Solid carbide cutter, 2 flutes, right hand cut, right hand spiral flute, shank diameter 1/8”(3,175 mm), total length 1 1/2” (38 mm), fish-tail-point Contour router for all common PCB materials. Especially suited for: Flexible materials and long slots. -
Page 33: V-Cut-Router
Operator's manual Page 33 /35 V-Cut-Router G30°, G60° and G90° Application/Advantages: Scoring and chamfering of printed cir- cuit boards Milling isolation distances Scoring of break lines Parameter: tool tip angel 30° 60° milling depth feed Track width feed Track width 1/min mm / min 1/min... -
Page 34: 3-Flute Router
Operator's manual Page 34 /35 3-Flute router Solid carbide cutter, 3 flutes, right hand cut, right hand spiral flute, shank diameter 1/8”(3,175 mm), total length 1 1/2” (38 mm), fish-tail-point Contour router for all common PCB mater- ials. Especially suited for: Low vibration cutting of metal boards, e.g. -
Page 35: Guarantee
Operation, in aggressive, dusty, humid, extremely hot or hazardous environment is on the user's own risk and responsibility. For appropriate precautions and protective devices, the user has to care himself. Any liability for damage that is caused by the operation in such environment is hereby expressly excluded. Copyright (C) 2014 Bungard Elektronik...