Instruction Manual: Publication 99937530 (IM 1458) All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. 555 is a registered trademark of Greenlee Textron.
Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company ® Deluxe Electric Bender Electric shock hazard: • Connect the power cord to a 120 volt, 20 amp receptacle on a ground fault protected circuit only.
• Do not operate the bender while wearing loose clothing. Loose clothing can get caught in moving parts. • Inspect the bender before use. Replace worn, damaged or missing parts with Greenlee replace- ment parts. A damaged or improperly assembled component could break and strike nearby personnel.
Handle Removal and Replacement The handle of the 555 is designed to be removable. This feature is convenient when performing complex bending, and makes it easy to replace a damaged handle. Removal 1. Place the bender in the upright position.
Remount the eccentric with the four bolts. 4. Slide the reductor in slotted mounting holes to the retension chain. Set tension with the eccentric cam. Greenlee / A Textron Company Eight Reductor Mounting Bolts (four on reverse side) With the eight reductor mounting bolts (22, 24) loose, rotate the eccentric cam with a 1/2"...
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Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company ® Deluxe Electric Bender 1. Remove the cover retained by ten 5/16" hex screws. 2. Disconnect the pendant switch plug from the circuit board and remove through the cord grip.
UNLOAD is pressed? Does relay on I/O operate when BEND or Replace I/O. UNLOAD is pressed? Replace PGU. Greenlee / A Textron Company ® Deluxe Electric Bender Trips circuit breaker Are the proper support rollers and shoe groove being used for...
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5. Press BEND. With insulated object, carefully press black button “S1” on PGU. Bender will run slowly. If not, replace PGU. Greenlee / A Textron Company ® Deluxe Electric Bender 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
® Deluxe Electric Bender ® Exploded View — 555 Deluxe Electric Bender BEND UNLOAD Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
® Deluxe Electric Bender Electrical Control System Layout GREEN WHITE BLACK Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
® Deluxe Electric Bender I/O Electrical Schematic (50060180) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
Power Generation Unit Schematic Diagram (50083570) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 ® Deluxe Electric Bender...
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Note 2: Mount Q1 to top hole of heat sink. Note 3: Bend leads and mount .25" off-board. Layout Diagram — Power Generation Unit (50083570) Greenlee / A Textron Company Resistor, 1 kΩ, 1/4 watt, 5% Resistor, 1.5 MΩ, 1/4 watt, 5% Resistor, 100 Ω, 1/4 watt, 1%...
91864313 *Note: Alternate motor. Check motor part number before ordering magnet shell or armature. 91869730 91869757 91869749 Greenlee / A Textron Company 107 108 Description Motor, 115 volt (standard) (SRF-3745-4676-2-56C) ... 1 Fan cover ... 1 Retaining ring ... 1 Fan ...
3/8–16 UNC x 1-1/4 SAE grade 5 socket head cap screw ... 1 90510887 3/8–16 UNC x 1-1/4 socket head screw ... 1 Shoe not available separately. Greenlee / A Textron Company ® Deluxe Electric Bender Qty. Qty. Qty. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
® Deluxe Electric Bender Bending Shoes and Roller Supports (cont’d) *Key No. 21 must be torqued to 54 to 61 Newton-meters (40 to 45 ft-lb). Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Roller, 2" EMT front ... 1 50237926 Roller, 2" EMT back ... 1 90533941 Screw, 7/16–14 UNC x 1 flat head ... 2 Greenlee / A Textron Company ® Deluxe Electric Bender IMC Roller Support Unit Qty. Part No. Description...
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Fax: Canada 800-435-0786 Fax: International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company • Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com 800-451-2632 815-397-1865 800-524-2853 Printed in USA...