Related Manuals for Greenlee 777
Summary of Contents for Greenlee 777
- Page 1 INSTRUCTION MANUAL SEGMENT BENDER Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 5046.4 © 1998 Greenlee Textron IM 703 REV 9 12/99...
-
Page 2: Table Of Contents
The message after the signal word provides information for preventing or avoiding the hazard. Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... -
Page 3: Safe Operating Practices
Description Purpose The 777 Conduit Bender is intended to bend rigid This instruction manual is intended to familiarize opera- conduit and Schedule 40 pipe when used with standard tors and maintenance personnel with the safe operation bending shoes. -
Page 4: Operating Instructions
5. Insert the pipe support pins (H) through the upper frame, through the pipe support, and through the lower frame. Secure the pipe supports in place by turning the locking pin over the ball. Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... -
Page 5: Bending Conduit
READ SCALE AT EDGE OF BLOCK 7. Repeat Steps 5 and 6 until the last bend is made. 8. Remove the conduit from the bender. Centerline Bending Radii for the 777 Bender Rigid Shoe Size 1-1/4 1-1/2... -
Page 6: Glossary Of Bending Terms With Illustrations
21. stub — same as rise pipe. 22. stub-up — same as rise Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... -
Page 7: Laying Out One-Shot 90° Bends
3-1/4 DEDUCT MINIMUM 12-1/16 12-1/16 14-1/8 15-11/16 15-3/4 17-11/16 DEDUCT STUB LENGTH FIGURES ARE APPROXIMATE Figure 2 JUNCTION MARK 2 MARK 1 FLOOR Figure 3 Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... -
Page 8: Laying Out Offset Bends
Common CONDUIT 1-1/2 SIZE Offset 30° CENTER Bends CENTER CONDUIT 1-1/4 1-1/2 45° SIZE CENTER 8-1/2 11-15/16 14-1/8 16-15/16 19-13/16 22-5/8 25-7/16 28-1/4 31-1/8 CENTER Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... -
Page 9: Calculating Shrink
12 inches before the second bending mark. Second bending mark is 1.5 inches past the obstruction CENTER-TO-CENTER DISTANCE IS 12 INCHES Second bend is closer to the obstruction Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... -
Page 10: Laying Out A Segment Bend
Number of Bends: Approximate Ram 6.2 ÷ 15 = 0.41" inches Travel Per Bend: 8. Bend the conduit. Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... - Page 11 0.01744 x 90 x 46 = 72.2 1/2 of Developed Length: 72.2 x 1/2 = 36.1 Center Mark: 60 - 46 - 1.18 + 36.1 = 48.92 48.92" CENTER BENDING MARK Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070...
- Page 12 4.000 = 4 2.000 = 2 4" 4.500 = 4-1/2 2.250 = 2-1/4 5" 5.562 = 5-9/16 2.786 = 2-25/32 6" 6.625 = 6-5/8 3.312 = 3-5/16 Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070...
-
Page 13: Other Bending Information
Gain for total bend: 2" Additional Pipe Support Locations The 777 has four unmarked holes in the frame. These permit bends closer to the end of the pipe or conduit. Figure 4 shows the bending of 4" conduit with the pipe supports on the left-hand end using one of these un- marked holes. -
Page 14: Maintenance Exploded View And Parts List
1 3382 501 3382.9 Steel Storage Box (not shown)\ Use ductile iron shoes for bending pipe heavier than schedule 40. See Greenlee catalog for details. Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... -
Page 15: Frame Unit - Parts List
Cross Frame Plate .............. 2 501 3223.7 Frame Support Pin .............. 2 502 2345.3 Decal, Ram Travel .............. 1 502 1339.3 Decal, Offset ............... 1 Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... -
Page 16: Ram - Parts List
777 Segment Bender 1736 Ram — Exploded View 3.75 11.75 5 or 10 9 SECTION BB 5 or Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070... - Page 17 * Use nylon washer (#5) if possible. If c’bore is too small (0.4425/.4375), use alternate washer (5A). # On units prior to August 1996, use Part No. 501 1341.0 (Rear Retainer Screw). Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109 815-397-7070...
- Page 18 Greenlee Textron Inc. / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA General Offices: 815/397-7070 Customer Center and Field Service: 800/435-0786 Fax (24 Hour) Customer Center: 800/451-2632 • 815/397-1865 Canada Fax (24 Hour) Customer Center: 800/524-2853 Printed in the U.S.A.