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Troubleshooting & Technical Data
TROUBLESHOOTING AND TECHNICAL DATA
This section of the manual combines the Troubleshooting Guide with Technical Data. The troubleshooting table on
the following page lists the condition and problems, as well as which parts need to be replaced or checked and
which test procedures to follow. The test procedures on the pages following the troubleshooting table contain the
appropriate technical data needed for each test.
When troubleshooting the microwave oven, it will be helpful to follow the Detailed Operating Sequence when per-
forming the checks. Many of the possible causes of trouble will require that a specific test be performed. These
tests are given a procedure letter which will be found in the "Test Procedure" portion of this troubleshooting guide.
See "How to Use This Troubleshooting Table" on following page.
Before continuing, take note of the
-
MICROWAVE OVENS CONTAIN CIRCUITRY CAPABLE OF PRODUCING VERY HIGH VOLTAGE AND CUR-
RENT. CONTACT WITH THE FOLLOWING COMPONENTS MAY RESULT IN SERIOUS PERSONAL INJURY
OR DEATH:
TRANSFORMER
MAGNETRON
-
TO AVOID ELECTRIC SHOCK DURING TROUBLESHOOTING, NEVER TOUCH ANY PART OF THE ELEC-
TRICAL CIRCUIT WITH HANDS OR UNINSULATED TOOLS WHILE THE POWER IS CONNECTED.
-
BEFORE SERVICING THE MICROWAVE OVEN, THE CAPACITOR MUST BE DISCHARGED BY SHORTING
THE CONNECTING LEAD OF THE RECTIFIER AGAINST THE CHASSIS WITH AN INSULATED SCREW-
DRIVER. FAILURE TO FOLLOW THIS STEP COULD RESULT IN SERIOUS PERSONAL INJURY OR
DEATH. NOTE: THE CAPACITOR REMAINS CHARGED APPROXIMATELY 60 SECONDS AFTER THE
OVEN IS SWITCHED OFF. WAIT FOR 60 SECONDS, THEN SHORT THE CAPACITOR TO THE CHASSIS.
IMPORTANT NOTE:
If the oven becomes inoperative because of a blown monitor fuse, defective monitor switch,
interlock switch or door sensing switch, the complete Latch Hook/Switch Assembly must be
replaced. See part #802955 in the Service Parts Price List.
IMPORTANT NOTE:
When troubleshooting, it may be necessary in some cases to supply power to the unit with
the outer cabinet case removed. In this event:
1. Disconnect the power supply cord, and then remove outer cabinet case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by
6. Only after performing the five steps listed above should the power supply cord be recon-
When the testing is completed:
1. Disconnect the power supply cord, then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer cabinet.
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
P P
r r
i i
o o
r r
t t
o o
S S
e e
r r
i i
P P
r r
i i
o o
r r
t t
o o
S S
e e
r r
i i
WARNING
and Important Notes below.
RECTIFIER
CAPACITOR
using insulation tape.
nected.
a a
l l
N N
u u
m m
b b
e e
r r
1 1
2 2
0 0
0 0
1 1
5 5
a a
l l
N N
u u
m m
b b
e e
r r
1 1
2 2
0 0
0 0
1 1
5 5
MICROWAVE OVEN
HIGH VOLTAGE HARNESS
6-2
4 4
4 4

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Table of Contents
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Summary of Contents for Wolf 1200154

  • Page 1 Troubleshooting & Technical Data MICROWAVE OVEN TROUBLESHOOTING AND TECHNICAL DATA This section of the manual combines the Troubleshooting Guide with Technical Data. The troubleshooting table on the following page lists the condition and problems, as well as which parts need to be replaced or checked and which test procedures to follow.
  • Page 2: Test Procedure

    Troubleshooting & Technical Data MICROWAVE OVEN How to use this table: CK = Check Parts Listed RE = Replace Parts Listed (after verifying defects) All other letters indicate which test procedure to be performed. Test procedures can be found in alphabetical order on the following pages.
  • Page 3: Magnetron Assembly Test

    Troubleshooting & Technical Data MICROWAVE OVEN TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER MAGNETRON ASSEMBLY TEST Disconnect power supply cord and remove outer cabinet case. Open door and block it open. Discharge high-voltage capacitor. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across the magnetron filament leads should indicate less than 1 ohm.
  • Page 4: Test Procedures

    Troubleshooting & Technical Data MICROWAVE OVEN TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER HIGH-VOLTAGE RECTIFIER TEST Disconnect power supply cord and remove outer cabinet case. Open door and block it open. Discharge high-voltage capacitor. Isolate the rectifier from the circuit. Using the highest ohm scale of the meter, read the resistance across the terminals and observe meter reading, then reverse the leads to the rectifier terminals and observe meter reading.
  • Page 5 Troubleshooting & Technical Data MICROWAVE OVEN TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER SECONDARY INTERLOCK SWITCH TEST Disconnect power supply cord and remove outer cabinet case. Open door and block it open. Discharge high-voltage capacitor. Isolate the switch and connect the ohmmeter to the common (COM) and normally open (NO) terminal of the switch.
  • Page 6 Troubleshooting & Technical Data MICROWAVE OVEN TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER BLOWN MONITOR FUSE TEST Disconnect power supply cord and remove outer cabinet case. Open door and block it open. Discharge high-voltage capacitor. If the monitor fuse is blown when the door is opened, check primary interlock relay as described earlier. If primary interlock relay indicates proper operation, replace the the complete Latch Hook/Switch Assembly.
  • Page 7: Key Unit Test

    Troubleshooting & Technical Data MICROWAVE OVEN TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER (CONTINUED) The corresponding segments of all digits do not light up; or they continue to light up. Wrong figure appears. A certain group of indicators do not light up. The figure of all digits flicker.
  • Page 8 Troubleshooting & Technical Data MICROWAVE OVEN TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER RELAY TEST Disconnect power supply cord and remove outer cabinet case. Open door and block it open. Discharge high-voltage capacitor. Disconnect the leads to the primary of the power transformer and ensure that these leads remain isolated from other components and oven chassis by using insulation tape.
  • Page 9 Troubleshooting & Technical Data MICROWAVE OVEN TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER FOIL PATTERN ON THE PRINTED WIRING BOARD TEST NOTE: To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on the PWB, this foil pattern acts as a fuse.
  • Page 10: Testing Method For Ah Sensor And /Or Control Unit

    Troubleshooting & Technical Data MICROWAVE OVEN TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER AH SENSOR TEST (Checking the initial sensor cooking condition) WARNING: THE OVEN SHOULD BE FULLY ASSEMBLED BEFORE PERFORMING THE FOLLOWING PRO- CEDURE. The oven should be plugged in at least two minutes before sensor cooking. Room temperature should not exceed 95°F (35°C) The unit should not be installed in any area where heat and steam are generated.
  • Page 11: Checking Control Unit

    Troubleshooting & Technical Data MICROWAVE OVEN TEST PROCEDURES PROCEDURE COMPONENT TEST LETTER (CONTINUED) CHECKING CONTROL UNIT Disconnect power supply cord and remove outer cabinet case. Open door and block it open. Discharge high-voltage capacitor. Disconnect the sensor connector that is mounted to control panel. Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.

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