Table Of Contents - Sony HCD-GTK1i Service Manual

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SAFETY CHECK-OUT (US MODEL)
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, "metallized" knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The "limit" indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
To Exposed Metal
Parts on Set
0.15 μF
Fig. A. Using an AC voltmeter to check AC leakage.
NOTES ON CHIP COMPONENT REPLACEMENT
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
Keep the temperature of soldering iron around 270 °C during
repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
AC
1.5 kΩ
voltmeter
(0.75 V)
Earth Ground

TABLE OF CONTENTS

1.
2.
2-1. Top Panel Block and Back Panel ....................................
2-3. Main Board .....................................................................
2-5. Front Panel ......................................................................
2-6. Loudspeaker ....................................................................
3.
............................................................
4.
5.
5-2. Block Diagram -Main Section- ..................................... 14
5-5. Schematic Diagram -IPOD Board- ................................ 18
LED RIGHT Board- ....................................................... 19
5-7. Schematic Diagram -MAIN Board (1/3)- ...................... 20
5-8. Schematic Diagram -MAIN (2/3), SPK LED LEFT and
SPK LED RIGHT Board- .............................................. 21
5-9. Schematic Diagram -MAIN Board (3/3)- ...................... 22
6.
6-1. Back Panel Section ......................................................... 29
6-2. Top Panel Section ........................................................... 30
6-3. Front Panel Section ......................................................... 31
7.
HCD-GTK1i/GTK2i
................................................
........................ 11
.............................. 32
4
6
6
7
7
8
8
9
3

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