Related Manuals for YASKAWA CIPR-FP6 Series
Summary of Contents for YASKAWA CIPR-FP6 Series
- Page 1 YASKAWA AC Drive Fan Replacement Procedure Applicable Drive CIPR-HV6xxxxxxxxxx Model CIPR-FP6xxxxxxxxxx To properly use the product, read this manual. MANUAL NO. TOEP C730600 0FC...
- Page 2 This Page Intentionally Blank YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 3: Table Of Contents
Fan Removal............45 YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 4 Revision History ............75 YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 5: Overview
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... -
Page 6: Cooling Fans And Circulation Fans By Drive Model
Cooling Fan Circulation Fan Reference Procedure 4005 2011, 2017 4006 - 4014 Procedure A 2024, 2031 4021 - 4034 2046, 2059 Procedure B 4040 - 4065 2075 - 2114 Procedure C 4077 - 4124 YASKAWA TOEP C730600 0FC Fan Replacement Procedure... -
Page 7: Fp605
4477 - 4590 Procedure H 4720 Procedure I Table 4.5 Cooling Fans and Circulation Fans for IP55/UL Type 12 Drives Replacement Model Cooling Fan Circulation Fan Reference Procedure 4005 2011, 2017 Procedure A YASKAWA TOEP C730600 0FC Fan Replacement Procedure... -
Page 8: Replace Cooling Fans And Circulation Fans
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... -
Page 9: Fan Removal
A - Cooling fan B - Protective tube Figure 5.2 Remove the Cooling Fan ■ Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 10 A - Notch on fan C - Front of drive B - Alignment pin on drive Figure 5.4 Install the Cooling Fan (Drive Models: 2011, 2017, 4006xV, 4008xV/T, 4011, 4014) YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 11 A - Front of drive B - Recess for cable and connector Figure 5.6 Put the Cable and Connector in the Drive Recess Make sure that the cable and connector are in the correct space. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 12: Circulation Fan Removal
Use this procedure only when you use one of these drive models: • 2024xV, 2031xV • 4021xV to 4034xV • 2024xT, 2031xT • 4021xT to 4034xT Remove the drive cover before you start this procedure. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 13 Disconnect the connector and remove the fan cable from the hook. A - Circulation fan C - Fan cable B - Hook Figure 5.9 Disconnect the Connector and Remove the Fan Cable YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 14: Circulation Fan Installation
Use this procedure only when you use one of these drive models: • 2024xV, 2031xV • 4021xV to 4034xV • 2024xT, 2031xT • 4021xT to 4034xT Reverse the removal procedure for circulation fan installation. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 15 Put the side of the fan nearest to the top of the drive in first, and push it until the tabs click into position. A - Circulation fan B - Tabs Figure 5.11 Install the Circulation Fan YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 16: Fan Replacement (Procedure B)
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... -
Page 17: Fan Removal
A - Cooling fan B - Protective tube Figure 5.14 Remove the Cooling Fan ■ Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 18 A - Front of drive B - Recess for cable and connector Figure 5.17 Put the Cable in the Drive Recess Make sure that the cable and connector are in the correct space. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 19: Circulation Fan Removal
Use this procedure only when you use one of these drive models: • 4065xF • 2046xV, 2059xV • 4040xV to 4065xV • 2046xT, 2059xT • 4040xT to 4065xT Remove the drive cover before you start this procedure. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 20 Remove the fan cable from the hooks. A - Circulation fan C - Fan cable B - Hooks Figure 5.20 Remove the Fan Cable Disconnect the relay connector. Figure 5.21 Disconnect the Relay Connector YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 21: Circulation Fan Installation
Use this procedure only when you use one of these drive models: • 4065xF • 2046xV, 2059xV • 4040xV to 4065xV • 2046xT, 2059xT • 4040xT to 4065xT Reverse the removal procedure for circulation fan installation. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 22 Put the side of the fan nearest to the top of the drive in first, and push it until the tabs click into position. A - Circulation fan B - Tabs Figure 5.24 Install the Circulation Fan YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 23 Connect the relay connector. Figure 5.25 Connect the Relay Connector Put the cable and connector back into their initial positions. A - Hooks B - Fan cable Figure 5.26 Put the Cable Back into the Drive YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 24: Fan Replacement (Procedure C)
A - Cooling fans B - Protective tubes Figure 5.28 Remove the Cooling Fans ■ Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 25 A - Front of drive B - Recess for cables and connectors Figure 5.31 Put the Cables and Connectors in the Drive Recess Make sure that the cables and connectors are in the correct space. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 26: Circulation Fan Removal
Remove the drive cover before you start this procedure. CAUTION Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 27 Pull the relay connector toward the top of the drive to remove from the hook then remove the cable from the hooks. A - Hooks C - Relay connector B - Circulation fan Figure 5.33 Remove the Cable YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 28: Circulation Fan Installation
Use this procedure only when you use one of these drive models: • 2075xV to 2114xV • 4077xV to 4124xV • 2075xT to 2114xT • 4077xT, 4096xT Reverse the removal procedure for circulation fan installation. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 29 A - Tabs at the bottom of the fan C - Circulation fan B - Tabs at the top of the fan Figure 5.36 Install the Circulation Fan Connect the relay connector. Figure 5.37 Connect the Relay Connector YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 30: Fan Replacement (Procedure D)
Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum of 15 minutes, then make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot drive heatsink, it can burn you. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... -
Page 31: Fan Removal
A - Cooling fans B - Protective tubes Figure 5.40 Remove the Cooling Fans ■ Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 32 Align the notches on the fans with the pins on the drive and install the cooling fans in the drive. A - Notch on fan C - Front of drive B - Alignment pins on drive Figure 5.42 Install the Cooling Fans YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 33 Figure 5.44 Install the Fan Finger Guard Push the tabs on the left and right sides of the fan finger guard and click it into place on the drive. Figure 5.45 Install the Fan Finger Guard YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 34: Fan Replacement (Procedure E)
Pull the cooling fans straight up from the drive. Remove the protective tubes on the relay connectors and disconnect the connectors to remove the fans from the drive. A - Cooling fans B - Protective tubes Figure 5.47 Remove the Cooling Fans YASKAWA TOEP C730600 0FC Fan Replacement Procedure... -
Page 35: Fan Installation
Align the notches on the fans with the pins on the drive and install the cooling fans in the drive. A - Notch on fan C - Front of drive B - Alignment pins on drive Figure 5.49 Install the Cooling Fans YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 36 When you install the cooling fans, make sure that you do not pinch cables between the fan finger guards and the drive. A - Front of drive C - Tab B - Receiving area Figure 5.51 Install the Fan Finger Guards YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 37: Circulation Fan Removal
Remove the cable from the clamps. A - Fan unit C - Fan cable B - Clamps Figure 5.53 Remove the Fan Cable YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 38 To remove the fan unit, it is only necessary to loosen the screws. A - Fan unit B - Screws Figure 5.54 Slide the Fan Unit Disconnect the relay connector and remove the fan unit. Figure 5.55 Remove the Fan Unit YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 39: Circulation Fan Installation
Align the pin on the fan unit base with the notch on the fan and put the fan in the fan unit base, then use the screws to safety it. Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in). YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 40 Put the fan unit into the specified location and slide it to the left, then use screws to safety it to the drive. Tighten the screws to a tightening torque of 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in). YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 41 Figure 5.61 Safety the Fan Cable through the Clamps Install the drive cover. Energize the drive and set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the fan operation time. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 42: Fan Replacement (Procedure F)
Pull the cooling fans straight up from the drive. Disconnect the relay connectors and remove the fans from the drive. A - Cooling fans Figure 5.63 Remove the Cooling Fans ■ Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 43 Align the notches on the fans with the pins on the drive and install the cooling fans in the drive. A - Notch on fan C - Front of drive B - Alignment pins on drive Figure 5.65 Install the Cooling Fans YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 44 Hold the fan finger guard at an angle and put the connector tabs on the fan finger guard into the holes on the drive. A - Front of drive C - Connector tabs B - Drive holes Figure 5.67 Install the Fan Finger Guard YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 45: Fan Replacement (Procedure G)
Figure 5.69 Remove the Fan Finger Guards Pull the cooling fans straight up from the drive. Disconnect the relay connectors to remove the fans from the drive. Note: The number of fans is different for different drive models. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 46 A - Cooling fans Figure 5.70 Remove the Cooling Fans ■ Fan Installation Reverse the removal procedure for fan installation. Connect the relay connectors between the drive and cooling fans. Figure 5.71 Connect the Relay Connectors YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 47 A - Front of drive B - Recess for the cables and connectors Figure 5.73 Put the Cables and Connectors in the Drive Recess Make sure that the cables and connectors are in the correct space. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 48 Energize the drive and set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the fan operation time. ■ Circulation Fan Removal Remove the drive cover before you start this procedure. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 49 Loosen the screws that safety the fan unit and slide the fan unit to the right. Note: To remove the fan unit, it is only necessary to loosen the screws. A - Fan unit B - Screws Figure 5.77 Slide the Fan Unit YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 50 Remove the screws that safety the circulation fan and remove the fan. A - Circulation fan Figure 5.79 Remove the Circulation Fan ■ Circulation Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 51 Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in). A - Circulation fan C - Alignment pin on fan unit base B - Fan unit base D - Circulation fan connector Figure 5.81 Install the Circulation Fan YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 52 Put the fan unit into the specified location and slide it to the left, then use screws to safety it to the drive. Tighten the screws to a tightening torque of 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in). Figure 5.83 Install the Fan Unit YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 53: Fan Replacement (Procedure H)
Fan Removal Remove the drive cover. CAUTION Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 54 • To remove the fan unit, it is only necessary to loosen the screws in position B. • Remove the screws in position A. A - Screw position A C - Slide panel B - Screw position B Figure 5.86 Slide the Slide Panel YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 55 5 Replace Cooling Fans and Circulation Fans Remove the fan unit and the slide panel at the same time. Note: When you remove the fan unit, make sure that it does not fall. Figure 5.87 Remove the Fan Unit YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 56: Fan Installation
Align the pins on the fan unit base with the notches on the fans and put the fans in the fan unit base, then use the screws to safety them. Tighten the M4 screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in). YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 57 C - Alignment pin on fan unit base Figure 5.90 Install the Cooling Fans and Circulation Fan Put the cables and connectors in the recess of the drive. Note: Safety the relay cables to the hooks. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 58 5 Replace Cooling Fans and Circulation Fans A - Cooling fans D - Relay cables B - Cable hooks E - Circulation fan C - Relay connectors Figure 5.91 Put the Cables and Connectors in the Drive Recess YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 59 Tighten the screws to a correct tightening torque: • Screws in Position A: 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) • Screws in Position B: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in) YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 60 B - Fan connectors Figure 5.94 Connect Cooling Fan Connectors Install the drive cover. Energize the drive and set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the fan operation time. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 61: Circuit Board Cooling Fan Removal
Loosen the screws that safety the circuit board cooling fan unit and slide the circuit board cooling fan unit up. Note: To remove the fan unit, it is only necessary to loosen the screws. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 62 5 Replace Cooling Fans and Circulation Fans A - Screws Figure 5.96 Slide the Circuit Board Cooling Fan Units Remove the circuit board cooling fan units. Figure 5.97 Remove the Circuit Board Cooling Fan Units YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 63: Circuit Board Cooling Fan Installation
Put the circuit board cooling fan unit into the specified location and slide it down, then use the screws to safety it to the drive. Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in). YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 64 B - Relay cables Figure 5.101 Connect the Relay Cables Install the drive cover. Energize the drive and set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the fan operation time. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 65: Fan Replacement (Procedure I)
Loosen the screws that safety the fan unit. Note: • To remove the fan unit, it is only necessary to loosen the screws in position B. • Remove the screws in position A. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 66 B - Screw position B Figure 5.103 Loosen the Screws Remove the fan unit. Note: When you remove the fan unit, make sure that it does not fall. Figure 5.104 Remove the Fan Unit YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 67: Fan Installation
Align the pins on the fan unit base with the notches on the fans and put the fans in the fan unit base, then use the screws to safety them. Tighten the M4 screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in). YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 68 C - Alignment pin on fan unit base Figure 5.107 Install the Cooling Fans and Circulation Fan Put the cables and connectors in the recess of the drive. Note: Safety the relay cables to the hooks. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 69 Tighten the screws to a correct tightening torque: • Screws in Position A: 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) • Screws in Position B: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in) YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
- Page 70 Figure 5.108 Install the Fan Unit Connect the fan cable to the fan connectors. A - Fan unit C - Fan cable B - Fan connectors Figure 5.109 Connect Cooling Fan Connectors Install the drive cover. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 71: Circuit Board Cooling Fan Removal
Loosen the screws that safety the circuit board cooling fan unit and slide the circuit board cooling fan unit up. Note: To remove the fan unit, it is only necessary to loosen the screws. YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 72 5 Replace Cooling Fans and Circulation Fans A - Screws Figure 5.111 Slide the Circuit Board Cooling Fan Unit Remove the circuit board cooling fan units. Figure 5.112 Remove the Circuit Board Cooling Fan Units YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 73: Circuit Board Cooling Fan Installation
Put the circuit board cooling fan unit into the specified location and use screws to safety it to the drive. Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in). YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 74 B - Relay cables Figure 5.116 Connect the Relay Cables Install the drive cover. Energize the drive and set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the fan operation time. YASKAWA TOEP C730600 0FC Fan Replacement Procedure...
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Page 75: Revision History
June 2021 changes for these models: 4, 5 • HV600: 4006 and 4008 (IP55/UL Type 12) • FP605: 4008 (IP55/UL Type 12) February 2021 4, 5 Addition: Information on FP605 December 2019 First Edition YASKAWA TOEP C730600 0FC Fan Replacement Procedure... - Page 76 YASKAWA AC Drive Fan Replacement Procedure YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: +81-930-25-2548 Fax: +81-930-25-3431 www.yaskawa.co.jp...