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Summary of Contents for YASKAWA AC Drive
- Page 1 YASKAWA AC Drive Fan Replacement Procedure Applicable Drive CIPR-HV60xxxxxxxxx Model To properly use the product, read this manual. MANUAL NO. TOEP C730600 0FA...
- Page 2 This Page Intentionally Blank YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 3: Table Of Contents
Revision History ............40 YASKAWA TOEP C730600 0FA Fan Replacement Procedure... -
Page 4: Overview
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... -
Page 5: Cooling Fans And Circulation Fans By Drive Model
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... -
Page 6: Replace A Fan (Procedure A)
A - Cooling fan B - Protective tube Figure 5.2 Remove the Cooling Fan ■ Install a Cooling Fan Reverse the removal procedure to install a cooling fan. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 7 A - Notch on fan C - Front of drive B - Alignment pin on drive Figure 5.4 Install the Cooling Fan (Drive Models: 2011, 2017, 4011, 4014) YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
- Page 8 A - Front of drive B - Recess for cable and connector Figure 5.6 Put the Cable in the Drive Recess Make sure that the cable and connector are in the correct space. YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 9: Remove A Circulation Fan
Remove the drive cover before you start this procedure. CAUTION Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 10 5 Replace Cooling Fans and Circulation Fans Disconnect the connector and remove the cable from the hook. A - Circulation fan C - Fan cable B - Hook Figure 5.9 Disconnect the Connector and Remove the Cable YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 11: Install A Circulation Fan
Install a Circulation Fan Note: Use this procedure only when you use one of these drive models: • 2024CVx, 2031CVx • 4021CVx to 4034CVx Reverse the removal procedure to install a circulation fan. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 12 Put the side of the fan nearest to the top of the drive in first, and push it until the tabs click into position. A - Circulation fan B - Tabs Figure 5.11 Install the Circulation Fan YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 13: Replace A Fan (Procedure B)
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... -
Page 14: Remove A Cooling Fan
A - Cooling fan B - Protective tube Figure 5.14 Remove the Cooling Fans ■ Install a Cooling Fan Reverse the removal procedure to install a cooling fan. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 15 A - Front of drive B - Recess for cable and connector Figure 5.17 Put the Cable in the Drive Recess Make sure that the cable and connector are in the correct space. YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 16: Remove A Circulation Fan
Remove the drive cover before you start this procedure. CAUTION Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 17 Remove the cable from the hooks. A - Circulation fan C - Fan cable B - Hooks Figure 5.20 Remove the Cable Disconnect the power supply connector. Figure 5.21 Disconnect the Power Supply Connector YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 18: Install A Circulation Fan
Align the notch on the fan with the pin on the drive and install the fan in the drive. A - Notch on fan C - Alignment pin on drive B - Circulation fan Figure 5.23 Install the Circulation Fan YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 19 Put the side of the fan nearest to the top of the drive in first, and push it until the tabs click into position. A - Circulation fan B - Tabs Figure 5.24 Install the Circulation Fan Connect the power supply connector. Figure 5.25 Connect the Power Supply Connector YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 20: Replace A Fan (Procedure C)
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... -
Page 21: Remove The Cooling Fans
A - Cooling fan B - Protective tube Figure 5.28 Remove the Cooling Fans ■ Install the Cooling Fans Reverse the removal procedure to install the cooling fans. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 22 A - Front of drive B - Recess for cable and connector Figure 5.31 Put the Cables and Connectors in the Drive Recess Make sure that the cable and connector are in the correct space. YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 23: Remove A Circulation Fan
Remove the drive cover before you start this procedure. CAUTION Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 24 Pull the connector toward the top of the drive to remove from the hook then remove the cables from the hooks. A - Hooks C - Power supply connector B - Circulation fan Figure 5.33 Remove the Cables YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 25: Install A Circulation Fan
Install a Circulation Fan Note: Use this procedure only when you use one of these drive models: • 2075CVx to 2114CVx • 4077CVx to 4124CVx Reverse the removal procedure to install a circulation fan. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 26 A - Tabs at the bottom of the fan C - Circulation fan B - Tabs at the top of the fan Figure 5.36 Install the Circulation Fan Connect the power supply connector. Figure 5.37 Connect the Power Supply Connector YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 27: Replace A Fan (Procedure D)
Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait for a minimum of 15 minutes, then make sure that the heatsink is cool before you replace the cooling fans. If you touch a hot drive heatsink, it can burn you. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... -
Page 28: Remove The Cooling Fans
A - Cooling fans B - Protective tubes Figure 5.40 Remove the Cooling Fans ■ Install the Cooling Fans Reverse the removal procedure to install the cooling fans. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 29 Align the notches on the fan with the pins on the drive and install the cooling fan in the drive. A - Notch on fan C - Front of drive B - Alignment pins on drive Figure 5.42 Install the Cooling Fans YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
- Page 30 Figure 5.44 Install the Fan Finger Guard Push the tabs on the left and right sides of the fan finger guard and click it into place on the drive. Figure 5.45 Install the Fan Finger Guard YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 31: Replace A Fan (Procedure E)
Pull the cooling fans straight up from the drive. Remove the protective tubes on the power supply connectors and disconnect the connectors to remove the fans from the drive. Note: The number of fans is different for different drive models. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... -
Page 32: Install The Cooling Fans
Install the Cooling Fans Reverse the removal procedure to install the fan units. Connect the power supply connectors, and attach the protective tube. A - Protective tubes Figure 5.48 Connect the Power Supply Connectors YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 33 Hold the fan finger guard at an angle and put the connector tabs on the fan finger guard into the receiving areas on the drive. Note: When you install the cooling fan, make sure that you do not pinch cables between the fan finger guard and the drive. YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 34: Remove A Circulation Fan
Remove the drive cover before you start this procedure. CAUTION Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 35 Loosen the fan unit screws and slide the fan unit to the right. Note: To remove the fan unit, it is only necessary to loosen the screws. A - Fan unit B - Screws Figure 5.54 Slide the Fan Unit YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 36: Install A Circulation Fan
Remove the screws that safety the cooling fan and remove the fan. A - Cooling fan Figure 5.56 Remove the Cooling Fan ■ Install a Circulation Fan Reverse the removal procedure to install a circulation fan. YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 37 • 0.98 N∙m to 1.33 N∙m (8.67 in∙lb to 11.77 in∙lb) A - Cooling fan C - Alignment pin on fan unit base B - Fan unit base D - Circulation fan connector Figure 5.58 Install the Cooling Fan YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
- Page 38 Put the fan unit into the specified location and slide it to the left, then use screws to safety it to the drive. Tighten the screws to a correct tightening torque: • 0.98 N∙m to 1.33 N∙m (8.67 in∙lb to 11.77 in∙lb) Figure 5.60 Install the Fan Unit YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
- Page 39 A - Clamps B - Fan cable Install the drive cover. Energize the drive and set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the cooling fan operation time. YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
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Page 40: Revision History
Revision History Date of Revision Section Revised Content Publication Number December 2019 First Edition YASKAWA TOEP C730600 0FA Fan Replacement Procedure... - Page 41 YASKAWA TOEP C730600 0FA Fan Replacement Procedure...
- Page 42 Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 https://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 http://www.yaskawa.com.br...