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Related Manuals for Barco R9851620
Summary of Contents for Barco R9851620
- Page 1 ILite LED Replacement Kit Installation Manual R5976460/03 29/03/2007...
- Page 2 Barco nv Media Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.83.86 E-mail: sales.media@barco.com Visit us at the web: www.barco.com Printed in Belgium...
- Page 3 Changes Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war- ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice.
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Page 5: Table Of Contents
Table of contents TABLE OF CONTENTS 1. Safety ....................... . . 3 Servicing safety instructions . - Page 6 Table of contents R5976460 ILITE LED REPLACEMENT KIT 29/03/2007...
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Page 7: Safety
1. Safety 1. SAFETY Overview • Servicing safety instructions R5976460 ILITE LED REPLACEMENT KIT 29/03/2007... -
Page 8: Servicing Safety Instructions
Some boards contains electrostatically sensitive devices (ESD). Take the necessary precautions to prevent the incidence of component damage caused by static electricity. • Do not modify and/or replicate any component. Barco uses specific materials and manufacturing processes in order to achieve part strength. No other parts then Barco parts are allowed. Hazardous products: This kit contains hazardous products. -
Page 9: General
2. General 2. GENERAL Overview • ILite LED replacement kits • Contents of the ILite LED replacement kit • Storage guidelines R5976460 ILITE LED REPLACEMENT KIT 29/03/2007... -
Page 10: Ilite Led Replacement Kits
XP, MD and LD an adapted LED replacement kit was required. Below you will find a list with all available ILite LED replacement kits. Ensure you use the right kit to repair your ILite display. Overview of available kits Kit No. Usable for R9851620 ILite 6 ILite 6 XP R9852870 ILite 6 MD... -
Page 11: Contents Of The Ilite Led Replacement Kit
2. General Contents of the ILite LED replacement kit Contents Description Image Installation manual (this manual) Spare LED’s (80 pieces) image 2-1 Mask (40 pieces) image 2-2 image 2-3 Solder removing wick (1,5 meter) Small bottle with soldering flux (1,5 centiliter) image 2-4 Syringe with silicone (3,5 centiliter) image 2-5... - Page 12 2. General Image 2-7 Image 2-8 Image 2-9 Tissues. Tweezer. Scratch tool. R5976460 ILITE LED REPLACEMENT KIT 29/03/2007...
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Page 13: Storage Guidelines
2. General Storage guidelines Flux Close immediate after use. Exclusive keep in original container tightly closed at a cool, well ventilated and fireproof storage space. Storage temperature between 5°C and 15°C. Keep away from sources of ignitions. Syringe with silicone Remove the plastic needle and place the stop back on the syringe for storage. - Page 14 2. General R5976460 ILITE LED REPLACEMENT KIT 29/03/2007...
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Page 15: Replacing A Bad Led From An Ilite Led Board
3. Replacing a bad LED from an ILite LED board 3. REPLACING A BAD LED FROM AN ILITE LED BOARD Overview • LED replacement process • Removing the cover • Removing the power assembly • Removing the controller unit • Removing the LED driver •... -
Page 16: Led Replacement Process
3. Replacing a bad LED from an ILite LED board LED replacement process Never swap a LED module or LED driver or controller from an ILite tile, because measurement results of the LED module are stored on the LED driver and controller. So, these boards are matched to each other during the factory measurement process. -
Page 17: Removing The Cover
3. Replacing a bad LED from an ILite LED board Removing the cover It’s not necessary to remove the re-sync unit first. The re-sync unit is attached to the cover and comes off with the cover. Necessary tools • Torx T20. •... -
Page 18: Removing The Power Assembly
3. Replacing a bad LED from an ILite LED board Removing the power assembly The power unit and fan mounted upon the power support plate forms the power assembly. Before you can remove the power assembly, you have to remove the cover from the ILite tile first. Necessary tools •... -
Page 19: Removing The Controller Unit
3. Replacing a bad LED from an ILite LED board Removing the controller unit AUTION Electrostatic Sensitive Device (ESD). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. -
Page 20: Removing The Led Driver
3. Replacing a bad LED from an ILite LED board Removing the LED driver AUTION Electrostatic Sensitive Device (ESD). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. -
Page 21: Removing A Led Module
3. Replacing a bad LED from an ILite LED board Removing a LED module AUTION Electrostatic Sensitive Device (ESD). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. -
Page 22: Removing The Mask
3. Replacing a bad LED from an ILite LED board Removing the mask AUTION Electrostatic Sensitive Device (ESD). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. Wear an ESD wristlet when servicing this equipment. The use of antistatic gloves is recommended. - Page 23 3. Replacing a bad LED from an ILite LED board 4. Scratch of gently the remains of the silicone with a small screwdriver and tweezers. Image 3-8 R5976460 ILITE LED REPLACEMENT KIT 29/03/2007...
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Page 24: Creating A Mould And Small Stick
3. Replacing a bad LED from an ILite LED board Creating a mould and small stick Why creating a mould and small stick ? While replacing a LED on a LED module the use of a mould and small stick is recommended to facilitate the positioning of the new LED upon the LED module. -
Page 25: Replacing A Bad Led
3. Replacing a bad LED from an ILite LED board Replacing a bad LED Preparation First thing that needs to be done is to identify and marking the bad LED’s while the ILite tile is operating. Than the LED module with the bad LED has to be disassembled from the tile and the mask removed. - Page 26 3. Replacing a bad LED from an ILite LED board Image 3-10 2. Clean the solder paths. Do this using a solder removing wick and flux. Note: If a solder path is ripped of it is not possible to mount a new LED. This can happen when a LED board is physical damaged (specially the corners).
- Page 27 3. Replacing a bad LED from an ILite LED board Image 3-13 4. Carefully solder one pin of the new LED. Make sure that the new LED stays flat in the right position. Image 3-14 5. Remove the mould and solder all other pins of the new LED. Image 3-15 6.
- Page 28 3. Replacing a bad LED from an ILite LED board Image 3-16 7. Place a new mask upon the LED module and reinstall the LED module on its original position in the ILite tile. R5976460 ILITE LED REPLACEMENT KIT 29/03/2007...
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Page 29: Installing A New Mask
3. Replacing a bad LED from an ILite LED board 3.10 Installing a new mask AUTION Electrostatic Sensitive Device (ESD). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. - Page 30 3. Replacing a bad LED from an ILite LED board Image 3-19 If no, press the mask firmly against the LED module and wipe of the surplus of silicone on the LED’s. Tip: Inspect the surface of the mask at an angle to ensure an overall flatness. Image 3-20 Reinstall the LED module and place the tile on a flat clean surface for at least 24 hours to harden the silicone.
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Page 31: Installing A Led Module
3. Replacing a bad LED from an ILite LED board 3.11 Installing a LED module AUTION Electrostatic Sensitive Device (ESD). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. -
Page 32: Installing The Led Driver
3. Replacing a bad LED from an ILite LED board 3.12 Installing the LED driver AUTION Electrostatic Sensitive Device (ESD). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. -
Page 33: Installing The Controller Unit
3. Replacing a bad LED from an ILite LED board 3.13 Installing the controller unit AUTION Electrostatic Sensitive Device (ESD). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. -
Page 34: Installing The Power Assembly
3. Replacing a bad LED from an ILite LED board 3.14 Installing the power assembly Ensure that the controller unit is installed before installing the power assembly. Necessary tools • Torx T20. • 7 mm nut driver. How to install the power assembly upon the module base plate ? 1. -
Page 35: Installing The Cover
3. Replacing a bad LED from an ILite LED board 3.15 Installing the cover Ensure that the power unit and fan are installed correctly. The wire unit of the fan must be plugged into the socket on the power unit. Necessary tools •... - Page 36 3. Replacing a bad LED from an ILite LED board R5976460 ILITE LED REPLACEMENT KIT 29/03/2007...
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Page 37: Index
Index INDEX Controller Mask 18, 25 Installing Installing Cover 13, 31 Removing Installing Removing Create Mould Power assembly 14, 30 Installing Removing Power unit General Removing Process LED replacement Installing 25, 27–31 Controller Cover Removing 13–18 LED driver Cover LED module LED driver 16–17 Mask...