ABB Symphony Harmony Series Instructions Manual

ABB Symphony Harmony Series Instructions Manual

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Instruction
Harmony Series
Field Bus T ermination U nit
NTFB01

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Summary of Contents for ABB Symphony Harmony Series

  • Page 1 Instruction Harmony Series Field Bus T ermination U nit NTFB01...
  • Page 2 Preface The NTFB01 Field Bus Termination Unit is a Harmony rack I/O device that is part of the Symphony Enterprise Manage- ment and Control System. It provides a communication link between 15 frequency shift keyed smart transmitters (or other smart devices) and an IMFEC11 Analog Input Module func- tioning in frequency shift keyed (FSK) field bus mode.
  • Page 3 List of Effective Pages Total number of pages in this instruction is 30, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through viii Original 1-1 through 1-5 Original 2-1 through 2-10 Original 3-1 through 3-4 Original 4-1 through 4-2...
  • Page 4 Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-2 Description ......................1-2 Mounting Hardware ....................1-2 Instruction Content....................1-2 How to Use this Instruction ..................1-3 Document Conventions .................... 1-3 Reference Documents....................1-4 Related Nomenclature ....................1-4 Specifications......................
  • Page 5: Table Of Contents

    List of Figures Title Page 1-1. Harmony Rack I/O Architecture ..............1-1 1-2. Mounting Hardware...................1-3 2-1. Termination Unit Installation..............2-3 2-2. Termination Unit Layout (Upper Circuit Board) ..........2-3 2-3. Cable Connection ..................2-4 2-4. Star Field Bus Connections ...............2-6 2-5. Linear Field Bus Connections ..............2-6 2-6.
  • Page 6 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 7 Safety Summary (continued) SPECIFIC Remove a module from its assigned slot before installing or remov- CAUTIONS ing a cable assigned to that slot. Failure to do so could result in damage to the module. (p. 2-4, 4-1) WBPEEUI260045A0...
  • Page 8 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 9 Trademarks and Registrations Registrations and trademarks used in this document include: ® INFI 90 Registered trademark of Elsag Bailey Process Automation. viii WBPEEUI260045A0...
  • Page 10 Preface The NTFB01 Field Bus Termination Unit is a Harmony rack I/O device that is part of the Symphony Enterprise Manage- ment and Control System. It provides a communication link between 15 frequency shift keyed smart transmitters (or other smart devices) and an IMFEC11 Analog Input Module func- tioning in frequency shift keyed (FSK) field bus mode.
  • Page 11 List of Effective Pages Total number of pages in this instruction is 30, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through viii Original 1-1 through 1-5 Original 2-1 through 2-10 Original 3-1 through 3-4 Original 4-1 through 4-2...
  • Page 12 Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-2 Description ......................1-2 Mounting Hardware ....................1-2 Instruction Content....................1-2 How to Use this Instruction ..................1-3 Document Conventions .................... 1-3 Reference Documents....................1-4 Related Nomenclature ....................1-4 Specifications......................
  • Page 13: List Of Tables

    List of Figures Title Page 1-1. Harmony Rack I/O Architecture ..............1-1 1-2. Mounting Hardware...................1-3 2-1. Termination Unit Installation..............2-3 2-2. Termination Unit Layout (Upper Circuit Board) ..........2-3 2-3. Cable Connection ..................2-4 2-4. Star Field Bus Connections ...............2-6 2-5. Linear Field Bus Connections ..............2-6 2-6.
  • Page 14 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 15 Safety Summary (continued) SPECIFIC Remove a module from its assigned slot before installing or remov- CAUTIONS ing a cable assigned to that slot. Failure to do so could result in damage to the module. (p. 2-4, 4-1) WBPEEUI260045A0...
  • Page 16 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 17 Trademarks and Registrations Registrations and trademarks used in this document include: ® INFI 90 Registered trademark of Elsag Bailey Process Automation. viii WBPEEUI260045A0...
  • Page 18 Preface The NTFB01 Field Bus Termination Unit is a Harmony rack I/O device that is part of the Symphony Enterprise Manage- ment and Control System. It provides a communication link between 15 frequency shift keyed smart transmitters (or other smart devices) and an IMFEC11 Analog Input Module func- tioning in frequency shift keyed (FSK) field bus mode.
  • Page 19 List of Effective Pages Total number of pages in this instruction is 30, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through viii Original 1-1 through 1-5 Original 2-1 through 2-10 Original 3-1 through 3-4 Original 4-1 through 4-2...
  • Page 20 Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-2 Description ......................1-2 Mounting Hardware ....................1-2 Instruction Content....................1-2 How to Use this Instruction ..................1-3 Document Conventions .................... 1-3 Reference Documents....................1-4 Related Nomenclature ....................1-4 Specifications......................
  • Page 21 List of Figures Title Page 1-1. Harmony Rack I/O Architecture ..............1-1 1-2. Mounting Hardware...................1-3 2-1. Termination Unit Installation..............2-3 2-2. Termination Unit Layout (Upper Circuit Board) ..........2-3 2-3. Cable Connection ..................2-4 2-4. Star Field Bus Connections ...............2-6 2-5. Linear Field Bus Connections ..............2-6 2-6.
  • Page 22 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 23 Safety Summary (continued) SPECIFIC Remove a module from its assigned slot before installing or remov- CAUTIONS ing a cable assigned to that slot. Failure to do so could result in damage to the module. (p. 2-4, 4-1) WBPEEUI260045A0...
  • Page 24 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 25 Trademarks and Registrations Registrations and trademarks used in this document include: ® INFI 90 Registered trademark of Elsag Bailey Process Automation. viii WBPEEUI260045A0...
  • Page 26 Preface The NTFB01 Field Bus Termination Unit is a Harmony rack I/O device that is part of the Symphony Enterprise Manage- ment and Control System. It provides a communication link between 15 frequency shift keyed smart transmitters (or other smart devices) and an IMFEC11 Analog Input Module func- tioning in frequency shift keyed (FSK) field bus mode.
  • Page 27 List of Effective Pages Total number of pages in this instruction is 30, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through viii Original 1-1 through 1-5 Original 2-1 through 2-10 Original 3-1 through 3-4 Original 4-1 through 4-2...
  • Page 28 Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-2 Description ......................1-2 Mounting Hardware ....................1-2 Instruction Content....................1-2 How to Use this Instruction ..................1-3 Document Conventions .................... 1-3 Reference Documents....................1-4 Related Nomenclature ....................1-4 Specifications......................
  • Page 29 List of Figures Title Page 1-1. Harmony Rack I/O Architecture ..............1-1 1-2. Mounting Hardware...................1-3 2-1. Termination Unit Installation..............2-3 2-2. Termination Unit Layout (Upper Circuit Board) ..........2-3 2-3. Cable Connection ..................2-4 2-4. Star Field Bus Connections ...............2-6 2-5. Linear Field Bus Connections ..............2-6 2-6.
  • Page 30 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 31 Safety Summary (continued) SPECIFIC Remove a module from its assigned slot before installing or remov- CAUTIONS ing a cable assigned to that slot. Failure to do so could result in damage to the module. (p. 2-4, 4-1) WBPEEUI260045A0...
  • Page 32 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 33 Trademarks and Registrations Registrations and trademarks used in this document include: ® INFI 90 Registered trademark of Elsag Bailey Process Automation. viii WBPEEUI260045A0...
  • Page 34 Preface The NTFB01 Field Bus Termination Unit is a Harmony rack I/O device that is part of the Symphony Enterprise Manage- ment and Control System. It provides a communication link between 15 frequency shift keyed smart transmitters (or other smart devices) and an IMFEC11 Analog Input Module func- tioning in frequency shift keyed (FSK) field bus mode.
  • Page 35 List of Effective Pages Total number of pages in this instruction is 30, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through viii Original 1-1 through 1-5 Original 2-1 through 2-10 Original 3-1 through 3-4 Original 4-1 through 4-2...
  • Page 36 Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-2 Description ......................1-2 Mounting Hardware ....................1-2 Instruction Content....................1-2 How to Use this Instruction ..................1-3 Document Conventions .................... 1-3 Reference Documents....................1-4 Related Nomenclature ....................1-4 Specifications......................
  • Page 37 List of Figures Title Page 1-1. Harmony Rack I/O Architecture ..............1-1 1-2. Mounting Hardware...................1-3 2-1. Termination Unit Installation..............2-3 2-2. Termination Unit Layout (Upper Circuit Board) ..........2-3 2-3. Cable Connection ..................2-4 2-4. Star Field Bus Connections ...............2-6 2-5. Linear Field Bus Connections ..............2-6 2-6.
  • Page 38 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 39 Safety Summary (continued) SPECIFIC Remove a module from its assigned slot before installing or remov- CAUTIONS ing a cable assigned to that slot. Failure to do so could result in damage to the module. (p. 2-4, 4-1) WBPEEUI260045A0...
  • Page 40 ABB will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. ABB can also pro- vide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 41 Trademarks and Registrations Registrations and trademarks used in this document include: ® INFI 90 Registered trademark of Elsag Bailey Process Automation. viii WBPEEUI260045A0...
  • Page 42: Harmony Rack I/O Architecture

    Introduction Section 1 Overview The NTFB01 Field Bus Termination Unit is a Harmony rack I/O device that is part of the Symphony Enterprise Manage- ment and Control System. It provides a communication link between 15 frequency shift keyed (FSK) smart transmitters or other smart devices and an IMFEC11 Analog Input Module functioning in frequency shift keyed field bus mode.
  • Page 43 One system common Faston connector. • Mounting Hardware Harmony termination units mount in standard ABB Automa- tion enclosures (CAB-01, CAB-04, CAB-12). A NFTP01 Field Termination Panel is used for termination unit mounting (Fig. 1-2). The panel attaches to the side rails in standard 438-millimeter (19-inch) enclosures.
  • Page 44: Mounting Hardware

    How to Use this Instruction FIE LD TE R M IN ATIO N PA N E L TE R M IN ATIO N U N IT T038 87A Figure 1-2. Mounting Hardware Contains a maintenance schedule. Maintenance Explains how to replace the termination unit. Repair and Replacement How to Use this Instruction...
  • Page 45: Reference Documents

    Reference Documents Reference Documents Table lists ABB Automation instructions for equipment that is referenced in this instruction. Table 1-1. Reference Documents Number Document WBPEEUI200502?? Module Mounting Unit (IEMMU11, IEMMU12, IEMMU21, and IEMMU22) WBPEEUI200505?? Site Planning Guidelines WBPEEUI240764?? Analog Input module (IMFEC11)
  • Page 46: Ntfb01 Termination Unit Specifications

    Pollution degree: I Altitude Sea level to 3 km (1.86 mi) Air quality Noncorrosive Cooling requirements No cooling is required when used in ABB Automation cabinets and operated within environmental limits. Surge protection Meets IEEE-472-1974 surge withstand capability test. Certifications Canadian Standards...
  • Page 47 WBPEEUI260045A0...
  • Page 48 Use an Antistatic Field Service Vacuum. from assemblies if necessary. 7. Use a Grounded Wrist Strap. Use a Grounded Wrist Strap. Use the ABB Automation Use a Grounded Wrist Strap. Use a Grounded Wrist Strap. field static kit (part number 1948385A1 - consisting of two wrist straps, ground cord assembly, alligator clip, and static dissipative work surface) when working with modules.
  • Page 49 1. Examine the hardware immediately to verify it has not been damaged in transit. 2. Notify the nearest ABB sales office of any such damage. 3. File a claim for any damage with the transportation com- pany that handled the shipment.
  • Page 50: Termination Unit Installation

    Setup/Physical Installation S TA N D O F F TA B S S C R E W (2) F IE LD TE R M IN ATIO N PA N E L T E R M IN ATIO N U N IT T 03 6 19 A Figure 2-1.
  • Page 51: Cable Connection

    Setup/Physical Installation Cable Connection After mounting the termination unit to the field termination panel, install the NKSL01 or NSL11 termination cable. Figure shows a diagram of cable connections to the I/O module and termination unit. N K S L 01 N K S L 11 IM FE C 1 1 N T FB 01...
  • Page 52 Setup/Physical Installation Power Wiring There are two terminals that provide power and ground con- nections. Refer to Figure for terminal locations. System power (+24 VDC) connects to the termination unit through Faston connector E1. System common (ground) connects through Faston connector E2. To connect the power wiring: Verify the main power, field power, and power entry panel cir- cuit breakers/switches are turned off before starting installa-...
  • Page 53: Star Field Bus Connections

    Setup/Physical Installation can drive a maximum of 10 transmitters in the star field bus configuration. Figure shows an example of a star field bus. S Y M P H O N Y F IE LD S Y S TE M U P TO 1 0 A B B F S K B C N S M A R T T R A N S M IT TE R S...
  • Page 54: Maximum Total Field Bus Length (For Field Bus Module Communication)

    Setup/Physical Installation Maximum Field Bus Length All field wiring to the field bus termination unit must comply with the following. 1. The total length of field bus wire for a given number of transmitters must not exceed the length specified in Figure for termination unit to transmitter communication.
  • Page 55: Maximum Total Field Bus Length (For Stt02 Transmitter Communication)

    Setup/Physical Installation 1 20 0 (4 00 0 ) T W O C H A N N E L S 90 0 (2 95 2 ) O N E C H A N N E L M A X IM U M D IS TA N C E 60 0 M E T E R S (FE E T)
  • Page 56: Example Star Field Bus

    Installation Complete N TFB 01 100 M (328 F T) TB 4 – – – F B 15 F B 14 F B 13 100 M (328 F T) TB 3 – – – – F B 12 F B 11 F B 10 F B 9 TB 2...
  • Page 57: Example Star And Linear Field Bus Combination

    Installation Complete 60 0 M (19 68 F T) N TF B 0 1 T B 4 – – – FB 15 F B 1 4 F B 1 3 4 0 M (1 31 FT ) T B 3 –...
  • Page 58: Preventive Maintenance Schedule

    Section 3 Introduction The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. ABB Automa- tion recommends that all equipment receive preventive mainte- nance to keep the equipment operating at an optimum level.
  • Page 59 Preventive Maintenance Procedures Table 3-1. Preventive Maintenance Schedule Task Frequency Check cabinet air filters. Clean or replace them as necessary. Check the air filter 3 months more frequently in excessively dirty environments. Check cabinet and termination unit for dust. Clean as necessary using an antistatic vacuum.
  • Page 60 Preventive Maintenance Procedures needs of each circuit board. Remove all dust, dirt, oil, corro- sion or any other contaminant from the circuit board. Perform all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps under in Section 2 when handling printed Special Handling...
  • Page 61 Preventive Maintenance Procedures 3. Do not use excessive force while burnishing. Use only enough force to shine the contact surface. Inspect the edge connector after cleaning to assure no loss of contact surface. 4. Wipe clean with a lint-free cloth. Checking Connections NOTE: Power to the cabinet should be off while performing this preventive maintenance task.
  • Page 62: Parts List

    Repair and Replacement Section 4 Introduction This section explains the repair and replacement procedures for a NTFB01 termination unit. Table is a replacement and spare parts list. Table 4-1. Parts List Part Number Description NFWAB17010 0.19-16 (no.10) x 5/8 in. Phillips-head thread forming screw Termination Unit Replacement If it is determined that the termination unit is faulty, replace it with a new one.
  • Page 63 Termination Unit Replacement 4. If there are termination cables connected, disconnect them from the connectors on the termination unit. Mark the cables according to their connector assignments as they are removed. 5. Turn off power to the field devices. Disconnect I/O wiring from the terminal blocks.
  • Page 64 Index Checking connections ......3-4 Nomenclature..........1-4 Cleaning Edge connectors........3-3 Printed circuit boards ......3-2 Overview ...........1-1 Conventions, documents ......1-3 Parts list ............4-1 Field bus wiring lengths ......2-7 PCB cleaning ..........3-2 Field static kit ..........2-1 Power wiring..........2-5 Preventive maintenance Checking connections ......3-4 How to use this instruction......
  • Page 65 WBPEEUI260045A0...
  • Page 66 For the latest information on ABB and Year 2000 Product Compatibility Visit us on the World Wide Web at http://www.abb.com Our worldwide staff of professionals is ready to meet your needs for process automation. For the location nearest you, please contact the appropriate regional office.

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