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Whitfield Profile 20 FS-2 Installation And Operation Manual

Free-standing and insert pellet-fired stoves
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INSTALLATION AND OPERATION

MANUAL
FREE-STANDING
AND INSERT
PELLET-FIRED STOVES
Free-Standing Model
Free-Standing Model
Profi le 30 FS-2
Profi le
®
20 FS-2
Insert Model
Profi le 30 INS-2
RETAIN THESE
INSTRUCTIONS
FOR FUTURE
REFERENCE
These appliances must be properly installed and operated in order to prevent the pos-
sibility of a house fi re. Please read this entire installation and operation manual before
installing and using your pellet stove. Failure to follow these instructions could result
in property damage, bodily injury or even death. Contact your local building or fi re offi -
cials to obtain a permit and information on any installation requirements and inspection
requirements in your area.
P/N 775,023M, Rev. E, 09/2006

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  • Page 1: Installation And Operation

    fi re. Please read this entire installation and operation manual before installing and using your pellet stove. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact your local building or fi re offi - cials to obtain a permit and information on any installation requirements and inspection requirements in your area.

  • Page 2: Important Safety Information

    Failure to comply with this restric- tion will void all warranties and the safety listing of the stove. Consult with your authorized Lennox Hearth Products dealer for more information on approved pellet fuels. 14. FLY ASH BUILD-UP: For all wood pellet fuel-burning heaters, the combustion gases will contain small particles of fl...

  • Page 3: Table Of Contents

    It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance that will ensure you years of trouble free warmth and pleasure.

  • Page 4: Planning Your Installation

    Fireplaces, Vents, and Solid Fuel appliances. SELECTING A LOCATION The design of your home and where you place your stove will determine its value as a source of heat. This type of appliance depends primarily on air circulation (convection) to disperse its heat, and therefore, a central location is often best.
  • Page 5 ® Floor Protection - Profi le 30 FS-2 The fl oor protector must meet or exceed the minimum thermal require- ments as defi ned on this page (see Floor Protection / Hearth Extension Using Alternate Material As Floor Protector). If the fl oor protection is to be stone, tile, brick, etc., it must be mortared or grouted to form a continuous noncombustible surface.

  • Page 6: Clearances

    4” (102 mm) 9” (229 mm) * 2” (51 mm) 24” (610 mm) Figure 2 - Rear Wall or Alcove, Profi le 20 FS-2 and Profi le 30 FS-2 3” (77 mm) Interior Vertical Flue 6” (153 mm) 9” (229 mm) * 2”...

  • Page 7: Fireplace Warning Label

    CLEARANCES AND HEARTH PROTECTION - INSERT Model Profi le ® 30 INS-2 In the USA and Canada, the area below and directly in front of the Profi le 30 INS-2 fi replace insert must be an approved fi replace hearth or protected by a non-combustible hearth / fl...

  • Page 8: Manufactured Home Installation

    MANUFACTURED HOME INSTALLATION Free-Standing Models – Profi le 20 FS-2 and Profi le 30 FS-2 In addition to the standard installation instruc- tions, the following instructions may be required by local, state or federal building codes: •...
  • Page 9 Damper Location, Installation And Adjustment Damper Air Control Handle - Models: Profi le 20 FS-2 and Profi le 30 FS-2 (located on right side panel on model Profi le 20 FS-2 and on the left side panel on Profi le 30 FS-2) Adjustment Procedure- Models: Profi...

  • Page 10: Venting Requirements

    Make sure the wires are fi rmly connected to the thermostat. 5. Plug in the stove and you are ready to operate with your thermostat! Note: See Wiring Diagram on Page 32. IMPORTANT: IF THE WALL THERMOSTAT PROVIDED IS NOT USED, THE JUMPER IS REQUIRED FOR THE STOVE TO OPERATE.
  • Page 11 Non-combustible shielding or guards may be required. Termination Cap: The termination of the outside chimney of the pellet stove shall be located in accordance with the following: A. Higher than 3 feet (.92 meters) above any forced air inlet (air conditioner, etc.) located within 10 feet (3 meters).
  • Page 12 Chimney Height Requirements - Site-Built Residential Home The vent termination height required is - USA, 1-foot minimum; Canada, 3-feet minimum above the roof penetration point as illustrated below (Ref. USA - National Standard, NFPA 211 and Canada National Standard CSA B365-01. Check with your local building offi cial for additional requirements for your area.
  • Page 13 Determining Size Of Pipe To Install To determine what diameter pipe to use in an installation (3” or 4”), fi rst fi nd the “equivalent pipe length” using the following guidelines, then plot this Figure and the altitude on the chart. Fill out the installation chart, and calculate your total equivalent pipe length.
  • Page 14 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE...
  • Page 15 Wall pipe must maintain a 3” clearance parallel to the other wall. Figure 23 - Corner Through the Wall, Profi le 20 FS-2* Hearth Pad / Floor Protection NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE Top View Illustration Top View Illustration 2"...
  • Page 16 “PL” vent pipe. If a liner is run all the way to the top of the existing chimney, the existing fl ue should be sealed with a steel plate. Start a vertical run with a Tee at the back of the stove. Other options are illustrated below.
  • Page 17 Standard Installation Confi gurations Into an Existing Fireplace ® Model: Profi le 30 INS-2 IMPORTANT - Make sure the chimney and fi rebox are clean and free of soot and ashes before installation begins. Failure to do so may result in the transfer of soot into the room by way of the room air blower.
  • Page 18 Standard Installation Confi gurations Into an Existing Fireplace ® Model: Profi le 30 INS-2 Make sure the chimney and fi rebox are clean and free of soot and ashes before installation begins. Failure to do so may result in the transfer of soot into the room by way of the room air blower. Model: Profi...

  • Page 19: Care And Operation

    Note: If the fuel feed trim or combustion air trim needs to be adjusted, contact an authorized Lennox Hearth Products Technician to calibrate internal software. It is recommended that the damper be used to fi ne-tune your stove to your particular fuel and installation confi...
  • Page 20 38,000 BTU/hr the UltraGrate™. A photoeye monitors the existence of fl ame. After the start-up cycle your stove will be in the run mode. At this point the stove will operate with the heat output (heat select button) and blower settings (blower select button) selected.
  • Page 21 Keep enough convection air going through stove to keep it cooling properly (adjust room air blower speed to a higher setting), this will ensure long life of the stove. If the overheating continues, contact your authorized Lennox Hearth Products dealer for more information.

  • Page 22: Fuel

    Open Hopper Lid by Grasping the Side BE VERY CAREFUL NOT TO TOUCH OTHER HOT AREAS ON STOVE! Figure 35 - Hopper Lid, Profi le 20 FS-2 Clinkering - Silica (or sand) in the fuel, along with other impurities, can cause clinkering. A clinker is a hard mass of silica formed in the burning process.
  • Page 23 ® (Model Profi le 20 FS-2 only) It may be easier to clean the tubes if the heat exchanger baffl e plate is removed fi rst (located in the fi rebox below exchange tubes). To remove, loosen the two screws holding the baffl e in place (do not fully remove).
  • Page 24 • Ash clean-out ports must be cleaned out as part of routine maintenance. Accessing Ash Clean-Out Ports – Model: Profi le 20 FS-2 1) Open fi rebox door. 2) Remove Firebrick Panels: a. Remove the two fi rebrick retainer brackets using a 5/16” nut driver (located on the left and right side of the fi...
  • Page 25 Ash Slide Plate Figure 45 - Using the Ash Slide Plate Ash Pan (Profi le 20 FS-2 and Profi le 30 FS-2) The ash pan will have to be emptied periodically, depending on amount of fuel consumed. The ash pan is located in the pedestal on the Profi le 20-2 and Profi...
  • Page 26 Lubricant). Spray the canned air deep into the feed chute until all “fi nes” are removed (direct it to the left side for model Profi le 20 FS-2, and to the right side for the Profi le 30-2 Series). ®...
  • Page 27 Figure 54 - Opening Side Panels, Profi le 30 FS-2 Profi le 20 FS-2: 1) Using a 1/4” nut driver remove the screw located at the front top of the panel (see Figure 55).
  • Page 28 DISCONNECT ELECTRICAL CORD PRIOR TO CLEANING STOVE. Any household dust, pet hair or sawdust should be vacuumed or wiped out of the rear compartment of the stove, room air blower, and combustion blower (paying special attention to vacuuming out the intakes of both blowers).

  • Page 29: Specifi Cations

    SPECIFICATIONS - PROFILE ® 20 FS-2 Cat. No. H0367 Model Profi le 20 FS-2 Flue Size 3” (76 mm Rear) Width, Overall 22-3/8” (568 mm) Depth, Overall 22-3/4” (578 mm) Depth, Overall w / 3” tee 28-1/2” (724 mm) Height 28-5/8”...
  • Page 30 Overall Effi ciency Emissions Ship Weight Room Air Blower 2175 rpm Exhaust Blower 3000 rpm Auger Motor Options Pellet Stove 3” (76 mm) Rear 25-7/8” (657 mm) 24-7/8” (632 mm) 30-3/4” (781 mm) 31-3/8” (797 mm) 16-7/8” (429 mm) 8-7/8” 10"...
  • Page 31 SPECIFICATIONS - PROFILE ® 30 INS-2 Cat. No. H0369 Model Profi le 30 INS-2 Flue Size 3” (75 mm) Rear Width, Overall front (w/o surround) 26” (660 mm) Width, Overall back (w/o surround) 24-1/8” (613 mm) Depth, Overall (w/o surround) 26-1/4”...

  • Page 32: Component Defi Nitions

    • Improper venting system. UltraGrate (Burn Grate) This is where combustion occurs and may be referred to as the “Burn Grate”. NOTE: Switch conditions given at PRESSURE SWITCH room temperature, Stove OFF N/C = Normally Closed Auger Motor Convection Room Air...

  • Page 33: Troubleshooting

    D) Adjust the damper to reduce combustion air fl ow. A). Refi ll hopper. B).Check to be sure that there is no blockage in the pres- sure tap or hose. Have your authorized Lennox Hearth Products dealer diagnose the problem and clean or replace any necessary parts.

  • Page 34: Troubleshooting

    4. Blowers will not operate when the ON/OFF start button is depressed. 5. There is soot or fl y ash in the house. 6. Stove acts as if a fi re is present when there is not a fi re in the grate. 7. Stove will not light.

  • Page 35: Replacement Parts List & Diagrams

    ELECTRICAL PARTS Description Stove Model Profi le ® 20 FS-2 Profi le 20 FS-2 Profi le 30 FS-2 & INS-2 Profi le 20 FS-2 Profi le 20 FS-2 Profi le 30 FS-2 & INS-2 Profi le 20 FS-2 Profi le 30 FS-2 & Profi le 30 INS-2 Profi...
  • Page 36 Stove Model Profi le 30 INS-2 Profi le 30 FS-2 Profi le 30 FS-2 & INS-2 Profi le 20 FS-2 & Profi le 30 FS-2 Profi le 30 FS-2 & INS-2 Profi le 30 FS-2 & INS-2 Profi le 20 FS-2...
  • Page 37 REPLACEMENT PARTS DIAGRAMS NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE...
  • Page 38 REPLACEMENT PARTS DIAGRAMS NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE...
  • Page 39 REPLACEMENT PARTS DIAGRAMS NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE...
  • Page 40 REPLACEMENT PARTS DIAGRAMS NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE 3”...

  • Page 41: Optional Accessories

    NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE Stove Model ® Profi le 20 FS-2 Profi le 20 FS-2 Profi le 30 FS-2 & INS-2 Profi le 30 FS-2 & INS-2 Profi le 30 INS-2 Profi le 30 INS-2 Profi le 30 INS-2 Profi...

  • Page 42: Safety / Listing Label & Epa Label

    ROUTINE MAINTENANCE REMINDER FREQUENCY OF CLEANING AND MAINTENANCE OF YOUR STOVE DEPENDS ON THE ASH CONTENT OF THE PELLETS YOU BURN. CHECK THE FOLLOWING PARTS OF YOUR STOVE WEEKLY FOR THE FIRST MONTH TO DETERMINE THE FREQUENCY OF CLEANING. BURN GRATE...
  • Page 43 ROUTINE MAINTENANCE REMINDER FREQUENCY OF CLEANING AND MAINTENANCE OF YOUR STOVE DEPENDS ON THE ASH CONTENT OF THE PELLETS YOU BURN. CHECK THE FOLLOWING PARTS OF YOUR STOVE WEEKLY FOR THE FIRST MONTH TO DETERMINE CLEANING: A. BURN GRATE B. HEAT EXCHANGER TUBES C.

  • Page 44: Installation Tips

    INSTALLATION TIPS...

  • Page 45: Simple Operating Instructions

    SIMPLE OPERATING INSTRUCTIONS...

  • Page 46: Ownership Records

    OWNERSHIP RECORDS Dealer’s Name: Dealer’s Address: City: Serial Number: Notes: SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description State: Date of Purchase: Zip Code: Date Installed:...
  • Page 47 NOTES NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE...
  • Page 48 Lennox reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information. Printed in U.S.A. © Lennox Hearth Products 2000 P/N 775,023M REV. E 09/2006 NOTE: DIAGRAMS &...

This manual is also suitable for:

Profile 30 fs-2Profile 30 ins-2

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