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Power Wheels Kawasaki ZX-7 78410 Owner's Manual

Kawasaki motorized toy car user manual
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CAUTION
ELECTRIC TOY: Not recommended for children under 1
1
/
years of age.
2
As with all electric products, precautions should be observed during
handling and use to prevent electric shock.
Kawasaki
®
ZX-7
Owner's Manual
with Assembly Instructions
Please read this manual and save it with your original sale's receipt.
For Model 78410
Tools needed for assembly: Phillips Screwdriver, Slotted Screwdriver, Hammer, Safety Scissors.
Use only with Power Wheels
Type H Battery, Power Wheels
25 Amp Fuse and
®
®
Power Wheels
Type H 6 Volt Charger (all included).
®

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Summary of Contents for Power Wheels Kawasaki ZX-7 78410

  • Page 1 CAUTION ELECTRIC TOY: Not recommended for children under 1 years of age. As with all electric products, precautions should be observed during handling and use to prevent electric shock. Kawasaki ® ZX-7 Owner’s Manual with Assembly Instructions Please read this manual and save it with your original sale’s receipt.
  • Page 2 Be sure that children operating this vehicle can do so safely and that they are supervised at all times. • Improper use of this vehicle could lead to a serious or fatal accident. Allow children to play with the Kawasaki ® ZX-7 only when you have determined that they can do so safely. Follow all instructions to help your child enjoy this vehicle as safely as possible.
  • Page 3 - Never allow more than one child on the vehicle at one time. - Do not exceed the maximum weight capacity of 50 lbs. - Do not tow anything behind the Kawasaki the vehicle. • Avoid operating the vehicle in wet or snowy conditions, and do not spray the vehicle with a hose.

  • Page 4: Table Of Contents

    The Kawasaki ® ZX-7 requires adult assembly. Please set aside at least 30 minutes for assembly. Read the assembly instructions carefully and identify all parts before assembly.

  • Page 5: Important Information

    • Please complete and return the enclosed Vehicle Registration Card, or call 1-800-348-0751 to register your vehicle by phone. • The Kawasaki ZX-7 is designed for use by children ® - 4 years. • Adult assembly is required.

  • Page 6: Parts

    Parts If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. Please save all packaging material until assembly is complete to ensure that no parts are discarded. Small Parts Bag Dashboard 6 Volt Charger...
  • Page 7 Cap Nut – 3* Radio Knob – 2 Wheel Bushing – 2 25 Amp Fuse –2* *For your convenience, an extra 25 amp fuse and cap nut have been included. Right Handlebar Front Axle Fairing Not Shown: Label Sheets Parts Handlebar Plug –...

  • Page 8: Parts Diagram

    ASSEMBLY A MOTOR/GEARBOX ASSEMBLY Parts Diagram ASSEMBLY A Kawasaki ® ZX-7 FOR MODEL 78410 6 VOLT CHARGER...

  • Page 9: Parts List

    Note: The parts listed below are not all consumer assembled. Consumer assembled parts are shown on pages 6 and 7 and are highlighted in bold type below. Item Description Battery 25 amp Fuse Wheel Driver Screw Foot Switch Motor/Gearbox Assembly Wiring Harness Driver Windshield...

  • Page 10: First-Time Battery Charging

    First-Time Battery Charging We recommend that you begin charging your battery before beginning assembly of your vehicle. Your new battery must be charged for at least 18 hours before using your vehicle for the first time. • The battery must be handled by adults only. •...
  • Page 11 First-Time Battery Charging Fuse Lock-In Connector Charger Tabs Connector Battery Connector • Insert the 25 amp fuse into the battery. Charger • Squeeze the Lock-In tabs on the charger connector and plug it into the battery connector. • Plug the charger into a standard 120 volt wall outlet.

  • Page 12: Assembly

    Do Not Omit Any Steps. Please set aside at least 30 minutes for assembly. • Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical items. Care should be taken in unpacking and assembly of the vehicle.
  • Page 13 Radio Knobs Key Assembly Dashboard Assembly Swivel Bracket Left Handlebar • Align the screw holes in the left • Insert two #8 x • Tighten each screw with a Phillips • Repeat steps 2 and 3 to assemble Dashboard • Apply labels to the dashboard as •...
  • Page 14 Dashboard Swivel Bracket Windshield Fairing Assembly • Lay the vehicle body on its belly. • Fit the dashboard onto the top • Align the screw holes in the • Insert two #8 x 1 • Tighten each screw with a Phillips •...
  • Page 15 Assembly Windshield Long Windshield Tabs #6 x Shown Actual Size • Turn the fairing over. • Insert two #6 x holes in the two long windshield tabs. • Tighten each screw with a Phillips screwdriver. Do not over-tighten. Fairing Fairing #8 x 1 Shown Actual Size •...
  • Page 16 Fender Handlebars Runner Assembly Fairing Front Axle Cap Nut Outer Shock Halves Inner Shock Halves • Fit the fender onto the ends of the handlebars. • Slide the fender up the handle- bars to the fairing. • Fit one end of the front axle into a cap nut.
  • Page 17 Inner Shock Half Outer Shock Half Front Axle Assembly • Fit and hold an inner shock half • Fit and hold an outer shock half • Make sure the top ends of the Fender • Slide the front axle through the Front Wheel •...
  • Page 18 Front Wheel Front Axle Inner Shock Half Assembly Hubcap Front Wheel Outer Shock Half Fender Front Wheel • Fit and hold the hubcaps to each side of the front wheel. • Make sure the posts on the inside of the hubcaps fit into the inden- tations on the front wheel, so that the hubcaps lay flat against the wheel.
  • Page 19 “L” Assembly Cap Nut Front Axle Handlebar • Slide the front axle through the handlebar. • Fit the remaining cap nut on the end of the front axle. • Support the front axle and tap the cap nut with a hammer to secure it on the end of the front axle.
  • Page 20 Tabs Assembly Gas Cap Seat • Snap the gas cap into the vehicle body. • Insert the tabs on the front of the seat into the vehicle body. • Lower the seat. Proper label application will help to keep the labels looking their best! •...

  • Page 21: Battery Installation

    Battery Installation Important Note: Use only a Power Wheels fuse installed. Use of any other battery or fuse will damage your vehicle. Make sure that you charge the battery for at least 18 hours before operating your vehicle for the first time. After first time use, charge the battery for at least 18 hours after each use.
  • Page 22 Battery Installation Motor Harness Connector Battery Connector #8 x Shown Actual Size • Lower the battery retainer over the top of the battery. • Insert a #8 x the battery retainer and into the battery compartment. • Squeeze the tabs on each side of the motor harness connector.
  • Page 23 Battery Installation • Lower the seat. Note: Make sure the tabs on the lock fastener are aligned with the notches in the lock fastener opening. • Rotate the lock fastener turn using a slotted screwdriver to lock the battery compartment. •...

  • Page 24: Charging The Battery

    Charging the Battery WARNING • The battery must be handled by adults only. • Never allow children to charge the battery. Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery. •...
  • Page 25 Important Note: The battery must be upright while charging. You do not have to Motor Harness Connector Battery Connector Battery Connector Charger Connector Charging the Battery remove the battery from the vehicle to charge it. GOOD FUSE "BLOWN" FUSE • Rotate the lock fastener on the seat back turn using a slotted screwdriver to unlock the battery...

  • Page 26: Battery Handling/Care/Disposal

    Battery Handling/Care/Disposal WARNING • The battery must be handled by adults only. • Never permit a child to handle the battery. The battery is heavy and contains sulfuric acid (electrolyte), and if dropped, could result in a serious injury. Read the cautions on the back panel of the battery.

  • Page 27: Rules For Safe Driving

    Unsupervised driving by children can lead to serious injury. Before children use the Kawasaki adult should carefully evaluate the driving area as well as the children’s skill level and ability to drive this vehicle safely.Children are not always able to recog-...
  • Page 28 • While driving across a steep slope, the vehicle may tilt and tip over. The wheels could lose traction causing the vehicle to slip. •While driving up a steep incline, the motor may stop and the vehicle could roll backwards at an unsafe speed.

  • Page 29: How To Operate Your Vehicle

    How to Operate your Vehicle • Press down on the foot pedal to drive. • Lift your foot from the foot pedal to stop. Your Kawasaki has a patented, electronic braking system that automatically stops the vehicle when your child’s foot if lifted from the pedal.

  • Page 30: Questions And Answers

    Questions and Answers How often do I need to charge the battery? Charge the battery for a minimum of 18 hours after each use of the vehicle or whenever the vehicle begins to slow down. When the vehicle is not in regular use, charge the battery at least once a month until normal use is resumed.

  • Page 31: Problems And Solutions Guide

    Problems and Solutions Guide IMPORTANT! If you experience a problem with your vehicle, first check the Problems and Solutions Guide below. If you still experience a problem, please contact Power Wheels Consumer Affairs, toll-free at 1-800-348-0751 between 8 AM and 6 PM (EST) Monday through Friday.
  • Page 32 Problems and Solutions Guide Problem Vehicle was running but Loose wire or loose connectors suddenly stopped Wrong type or improperly installed fuse Blown fuse Vehicle is overloaded Driving conditions are too stressful Short run time (Less than 1 hour Undercharged battery in high speed;...
  • Page 33 Problems and Solutions Guide Problem Vehicle runs sluggishly Undercharged battery Battery needs charging Wrong type or improperly installed fuse Battery is old and will not accept full charge Vehicle is overloaded Driving conditions are too stressful Possible Cause Charge the battery. A new battery should have been charged for at least 18 hours before using the vehicle for the first time.
  • Page 34 Problems and Solutions Guide Problem Sometimes the vehicle doesn’t Loose wire or connector run, but other times it does Motor or electrical switch damage When the foot pedal is pressed, Loose wire or connector the vehicle won’t run without a push “Dead Spot”...

  • Page 35: Statement Of Limited Warranty

    Statement of Limited Warranty 90-day limited warranty for the Power Wheels ® Ride-On Toy Vehicle A 6-month battery warranty applying only to those 6-volt battery which was included by Power Wheels ® , with the Power Wheels vehicle when originally purchased. This limited warranty covers the Power Wheels ride-on vehicle and the 6-volt battery, purchased ®...
  • Page 36 Authorized Service Centers COLORADO COLORADO SPRINGS - Nelson Appliance Repair, Inc., 1220 E. Fillmore, 80907, (719) 635-1928 DENVER - Appliance Service, 4262 Lowell Blvd., 80211, (303) 458-1109, (800) 631-0941 (CO, WY only) DENVER (ENGLEWOOD) - Appliance Service, 3932 S. Broadway, 80110, (303) 781-1227 (800) 553-1864 GRAND JUNCTION - V &...
  • Page 37 Authorized Service Centers MASSACHUSETTS BOSTON (MEDFIELD) - Wills Hardware, 5 Janes Avenue, 02052, (508) 359-4381 BOSTON (WALTHAM) - Suburban Appliance Service Center, Inc., 271 Moody Street, 02154, (617) 893-6694 QUINCY - Appliance Service and Parts, Inc., 582 Wash- ington Street, Route 3A, 02169, (617) 773-6656 SALEM - Fix Master, Inc., 190 North Street, 01970, (508) 745-0004 SPRINGFIELD - Utility Electric Service, Inc., 810 Main...
  • Page 38 Authorized Service Centers OKLAHOMA OKLAHOMA CITY - Brand Service Center, 538 N. Pennsylvania Avenue, 73107, (405) 235-0583 TULSA - H.L. Moss, Inc., 1714 E. 15th Street, 74104, (918) 744-1305, (800) 248-5948 OREGON PORTLAND - Oregon Appliance 2137 East Burnside Street, 97214, (503) 235-6681, PENNSYLVANIA ALTOONA - Frye’s Sweeper &...

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