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cool mate & cuddy dc
Installation & Operation
Patent Number 5,848,536
Cool Mate and Cuddy dc
Self-Contained Cooling Only A/C Kits
Revised: 5-11-07
L-2200

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Summary of Contents for Dometic cool mate & cuddy dc

  • Page 1 cool mate & cuddy dc Installation & Operation Patent Number 5,848,536 Cool Mate and Cuddy dc Self-Contained Cooling Only A/C Kits Revised: 5-11-07 L-2200...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Installation Warning ..............4 Notice ................. 4 Introduction ..............4 Cuddy dc ..............4 Unpacking and Inspection ......... 4 Safety Considerations ..........5 Placement Of System ..........5 Tools Required for Installation ........5 Spacing Allowances & Unit Dimensions ............
  • Page 4: Installation Warning

    Marine Air equipment to prevent any loss of refrigerant. Dometic recommends using a separate battery bank dedicated to run the Cuddy dc. For specific instructions, Marine Air does not recommend the practice of using please see the two sections in this manual titled “Electri-...
  • Page 5: Safety Considerations

    Safety Considerations ! WARNING The compressor and fan on the Cuddy dc air conditioning unit are AC voltage components, Never install your air conditioner in the bilge or engine running on 115VAC supplied by the DPM. The pump room areas. Insure that the selected location is sealed and 2-knob mechanical control also run on 115VAC from direct access to bilge and/or engine room vapors.
  • Page 6: Spacing Allowances & Unit Dimensions

    Spacing Allowances & Mounting Brackets Unit Dimensions The air conditioning unit is supplied with a base pan that also serves as a condensate pan. Mounting clip brackets The following space allowances should be considered and screws (4) are provided to secure the base pan onto when mounting the unit: a flat, horizontal surface.
  • Page 7: Blower Assembly

    Blower Assembly Ducting Horizontal or vertical supply air discharge may be Good airflow is critical for the performance of the entire achieved by rotating the blower. Its design allows the system. It is highly dependent on the quality of the blower to be rotated by removing the screws holding the ducting installation.
  • Page 8: Electrical Connections, Grounding & Bonding For Dc Powered Cuddy Dc

    Figures 7-9, at the back of this manual.) A minimum of 12 AWG boat cable should be used to Dometic recommends a separate set of batteries dedi- extend the wires on the pump, if necessary, using the cated for the Cuddy dc air conditioning system. Deep butt slices included with the kit.
  • Page 9: Notice And Abyc Standards

    Seawater Pump and Plumbing Over current protection, in addition to fuse provided, must be supplied for the ungrounded conductor at the Several guidelines should be followed during the installa- main switchboard, per ABYC E-9. Use a 60 amp breaker tion of the seawater system. Since the circulation pump for 12 VDC systems.
  • Page 10: Installation Checklist

    8. Double clamp all hose connections with stainless steel Electrical for AC Powered Cool Mate clamps, reversing the clamps. • All butt connections on pump wire tightly crimped 9. Use teflon tape on all threaded connections. and heat shrunk • AC power source installed and grounded/bonded in 10.
  • Page 11: Operation

    OPERATION Operation 4. Cuddy dc plugs are not connected tightly (DC unit only). Check polarized plugs from unit to pump, power Manual Control Panel Operation: module, and control. There should be an audible “snap” when plugs go together. 1. Ensure seawater intake ball valve (seacock) is open. 5.
  • Page 12 e) If there is a dead short in the wiring, then disconnect power supply and repair wiring. If, after trying all of the above, the fan runs, but the compress and pump do not, then that is a good indicator there is a problem with the compressor and/ or pump.
  • Page 13: Maintenance Seawater Strainer

    MAINTENANCE Seawater Strainer Any method that causes the anti-freeze solution to flow downward is the method of choice. By this means, the Ensure that the pump receives adequate seawater flow anti-freeze solution will displace any water trapped and by regularly cleaning the strainer basket. Periodically eliminate the possibility of freezing in hidden areas.
  • Page 14: Manufacturers Limited Warranty Agreement

    Dometic Environmental Corporation (Dometic), and is Dometic will repair or replace at its option, components subject to qualifications as indicated. Dometic warrants found to be defective due to faulty materials or work-...
  • Page 15: Description Of Figures

    DESCRIPTION OF FIGURES Fig. 1 Spacing Allowances & Unit Dimensions for Mounting Fig. 2 Component Identification Fig. 3 Mounting Bracket Drawing Fig. 4 Condensate Drain Drawing Fig. 5 Typical Two-Knob Switch Assembly Fig. 6 Seawater Pump and Plumbing Drawings Fig. 7 Wiring Diagram of CLM3.5KC-HV Fig.
  • Page 16 Fig. 1 Spacing Allowances & Unit Dimensions for Mounting DIMENSIONS Unit Capacity 3,500 BTU 5,000 BTU 10,000 BTU 12,000 BTU 16,000 BTU (in/mm) (in/mm) (in/mm) (in/mm) (in/mm) A – Duct Size 3.0/76 4.0/102 6.0/152 6.0/152 6.0/152 B – Base Depth 8.0/203 8.0/203 8.4/213...
  • Page 17 Fig. 2 Component Identification Fig. 3 Mounting Bracket Fig. 4 Condensate Drain L-2200...
  • Page 18 Fig. 5 Typical Two-Knob Switch Assembly Fig. 6 Seawater Pump & Plumbing Diagrams L-2200...
  • Page 19 Fig. 7 Wiring Diagram of CLM3.5KC-HV L-2200...
  • Page 20 Fig. 8 Wiring Diagram of CLM5-16KC(Z) Fig. 9 Wiring Diagram of CLM5KC(Z)-HV/EBM ALL WIRES 12 GA ALL WIRES 12 GA UNLESS OTHERWISE NOTED UNLESS OTHERWISE NOTED L-2200...
  • Page 21 Fig. 10 Cuddy dc CD3.5HV 12VDC Wiring Diagram L-2200...
  • Page 22 DC Input Connections (IN) ....... Ring Terminals Net Weight ............~2.9 lbs (1.3kg) AC Output Connections ........Per Dometic Wiring Diagram M8010112 in this manual Ventilation ............Allow at least 1" (25mm) above unit for adequate airflow. LED Lights Scheme for DPM (see note)
  • Page 23 Fig. 13 Cool Mate 3.5K and Cuddy dc Parts List Cool Mate 3.5 Kit CLM3.5KC-HV 115V Condensate hose barb assembly with 4 mounting brackets included with unit. Description 222-110081 MCP 2-Knob Control dual voltage 225-500226 Pump PML250 115V no fittings Cuddy dc Kits CD3.5HV 12VDC Condensate hose barb assembly with 4 mounting brackets included with unit.
  • Page 24 Fig. 14 Cool Mate 5K Kits Installation and Parts List L-2200...
  • Page 25 Fig. 15 Cool Mate 10K Kits Installation and Parts List L-2200...
  • Page 26 Fig. 16 Cool Mate 12K Kits Installation and Parts List L-2200...
  • Page 27 Fig. 17 Cool Mate 16K Kits Installation and Parts List L-2200...
  • Page 28: Distributor Listing

    For a complete and up-to-date Dealer locator list, please visit our website at http://www.marineair.com/locator/index.html Florida, North & Panhandle Florida, Southeast Beard Marine Savannah - Distributor Dometic Environmental Corporation, Distributor Alabama Location: Savannah, Georgia, USA Location: Pompano Beach, Florida, USA Phone:...
  • Page 29 Georgia Maryland New Mexico Beard Marine Savannah - Distributor Ocean Options - Mid Atlantic AER Marine Supply Location: Savannah, Georgia, USA Location: Annapolis, Maryland, USA Location: Seabrook, Texas, USA Phone: (912) 356-5222 Phone: (410) 268-9365 Phone: (281) 474-3276 Fax: (912) 692-1006 Fax: (410) 268-8199 Fax:...
  • Page 30 E-mail: hadyn@seairland.com.au E-mail: Cliff@nwmarineair.com Texas Ontario Austria AER Marine Supply Northland Supply Company Dometic Marine – Italy, Sales Company Location: Seabrook, Texas, USA Location: Queensville, Ontario, Canada Location: Milano, Italy Phone: (281) 474-3276 Territory: Queensville Fax: (281) 474-2714 Phone:...
  • Page 31 E-mail: info@crmarinesupply.com Freezing Point, Ltd. Hong Kong Location: Nassau, Bahamas Croatia Piercey Marine Limited Territory: Nassau Dometic Marine – Italy, Sales Company Phone: (242) 325-3589 Location: Sai Kung, NT, Hong Kong Location: Milano, Italy Fax: (242) 356-5271 Phone: (852) 2791-4106 E-mail: rolandknowles@bahamas.net.bs...
  • Page 32 Heinen & Hopman Eng. Bv. Peru Scandinavia Location: Spakenburg, Netherlands Corporación Frío Novo SAC Dometic Marine – Nordic Sales, Sales Company Phone: (31) (0) 33 2992500 Location: Lima (La Molina), Peru Location: Halmstad, Sweden Fax: (31) (0) 33 299 2599 E-mail: info@heinenhopman.com...
  • Page 33 E-mail: nautkol@cablenett.net Web: www.regiselectronics.com Web: www.nautkol.com Antigua Turkey The Signal Locker Dometic Marine - United Kingdom, Sales Location: English Harbour, Antigua, West Indies Company Territory: Antigua Location: Poole, Dorset, England Phone: (268) 460-1528 Phone: 44 870 3306101 Fax: (268) 460-1148...
  • Page 36 Dometic Environmental Corporation 2000 N. Andrews Ave. Ext. • Pompano Beach, FL 33069 USA Phone: 954-973-2477 • Facsimile: 954-979-4414 • www.marineair.com • sales@marineair.com United States & Canada Service Only: 8:00 AM to 5:00 PM Eastern Time: 954-973-2477 24/7 A/C SERVICE HOTLINE: 5:00PM to 8:00 AM: 888-440-4494 International Sales &...

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