Nedap the PowerRouter Installation Manual
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Nedap the PowerRouter Installation Manual

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Summary of Contents for Nedap the PowerRouter

  • Page 1 PowerRouter PowerRouter Solar Battery Installation Manual...
  • Page 2 AC GRID AC LOCAL OUT 200 A Drill template for the PowerRouter the PowerRouter Read the installation manual for details mounting bracket 570 mm max. ø 5.5 mm 600 mm max. ø 10 mm Standby Standby Max.40°C 20 KG Min.-10°C...
  • Page 3 Fuse 300 A AC GRID AC LOCAL OUT internet router ETHERNET RJ45 PC, laptop, Mac to the router Cat5 network cable of a suitable length the PowerRouter to the router ADSL/ISDN/cable connection power adapter to the router CAN BUS...
  • Page 4 Operational Charging Grid Error Main menu Status History Settings Service menu menu menu menu Language Grid System Reset Date&Time Grid Solar Selftest Solar Battery Display Errors Install Battery Wizard Internet connections...
  • Page 5 PowerRouter Solar Battery 3000W, 3700W and 5000W Installation manual Page 6 Installationshandbuch Seite 20 Manuel d’installation Page 34 Installatie handleiding Bladzijde 48 Manuale d'installazione Pagina 62 Manual de instalación Página 76 Manual de instalação Página 90 N.V. Nederlandsche Apparatenfabriek “Nedap” The Netherlands...

  • Page 6: Table Of Contents

    This manual contains instructions for the PowerRouter that should be followed during installation, operation and maintenance of the unit. The PowerRouter is designed and tested according to international safety requirements. To reduce the risk of personal injury and to ensure safe installation and operation of the PowerRouter, carefully read and follow all instructions, cautions and warnings in this installation manual.

  • Page 7: Introduction

    • Install the PowerRouter in a location that maintains an ambient air temperature that is less than 40 °C; this is to maintain a safe internal component temperature, the PowerRouter reduces power if the ambient air temperature exceeds 40 °C •...

  • Page 8: 3�2 Dimensions And Recommended Clearances

    3�2 Dimensions and recommended clearances Mount the PowerRouter with 300 mm clearance at the top and bottom of the unit. If more PowerRouters are stacked, then use a clearance of 800 mm between each PowerRouter. Use the drill template provided with the PowerRouter for drilling the bracket and mounting holes.

  • Page 9: 4�2 Wiring Solar Connections

    This clause describes the usage of a bypass switch. The PowerRouter professional models use the 'Local Out' to supply your loads. This unique feature enables it to supply backup power in the event of a grid failure, as a PowerRouter with a 'Local Out' connection can switch to 'island mode' when the grid fails. After a short delay it resumes operation, enabling its unique 'Local Out' connection to supply a stable 230Vac power signal to the connected loads.

  • Page 10: 4�5 Internet Connection

    More information about possible connections to the internet is available on www.PowerRouter.com. The PowerRouter only uses Internet port 80, this is normally a standard setting of the network. It can be tested by connecting a PC to this connection and trying to surf on the internet. In case of applying a proxy, contact your installer/dealer.

  • Page 11: Operation

    6�2�1 Reset If the PowerRouter is not working as expected then a reset can help. The PowerRouter will then be restarted, and during this restart the load will be disconnected. This means that during this event no power will be available for the end-user, depending on the configuration.
  • Page 12 The install wizard guides you through the setup of the system parameters. To prevent accidental system parameter changes, the PowerRouter asks you to login (during commissioning the login is skipped). The last 4 digits of the serial number on the rating label is used for the login code. Use the Up/Down buttons to set each digit and press the YES button to confirm and go to the next digit until the last digit is set.

  • Page 13: Malfunctions And Errors

    This chapter provides information in case of a malfunction or error of the PowerRouter. The PowerRouter will indicate the malfunction on the unit both by the LED indicators and on the display. The malfunction may be of any kind, either inside the unit or somewhere in the PV system. The unit will not operate until the fault has been corrected. The different error codes and possible causes are addressed in this section.

  • Page 14: Decommissioning

    This chapter describes procedures for disposal of the PowerRouter. When the PowerRouter needs to be disposed of because it has reached the end of its life, or for other reasons, have this carried out according to local waste handling regulations. The PowerRouter must not be disposed of with household waste. Instead, it is the end-user's responsibility to have it disposed of by handing it over to a designated collection point for the recycling of waste electrical and electronic equipment.

  • Page 15: Appendix A Warranty

    Extended warranty For all PowerRouter systems you can acquire an extension of 5 years on the PowerRouter factory warranty, up to a total of 10 years warranty. The warranty is only available if purchased within 6 months of the PowerRouter delivery date.

  • Page 16: Appendix B Error Codes

    Error code on display Error cause User recommended action S002-S Over temperature in Solar module Check ambient temperature of the PowerRouter. Check for obstructions in the air flow channel. S004-S Solar panel voltage too high Check solar panel configuration and wiring...
  • Page 17 Error code on display Error cause User recommended action D001-S Grid module temperature too high Check ambient temperature of the PowerRouter. Check for obstructions in the air flow channel. D002-S An internal bus problem Contact your installer/dealer if this fault occurs frequently...

  • Page 18: Appendix C Technical Specifications

    Appendix C Technical Specifications grid PR50SB-BU PR37SB-BU PR30SB-BU Continuous output power at 40 °C (P nom) 5000 W (4600 W DE) 3700 W 3000 W AC output current AC output voltage (nominal) 230 Vac ± 2%, 50 Hz ± 0.2%, true sine wave <3% THD, single phase AC output range 180-264 Vac 45-55 Hz (limited by local anti-islanding regulations) Protection...

  • Page 19: Appendix D Pv-Ms Tool

    Appendix D PV-MS tool To prevent damage of the PV connectors when disconnecting the PV from the PowerRouter, it's advisable to use the PV-MS tool to open the connector locking mechanism. PV disconnection procedure: Insert PV-MS tool with the pins to the connector Pull the PV connector out of the PowerRouter This tool is not delivered with the PowerRouter, Installers/dealers can order the tool from Multi-Contact at www.multi-contact.com.
  • Page 20 Sicherheitshinweise Dieses handbuch enthält Anweisungen für die Installation, den Betrieb und die Wartung des PowerRouters. Der PowerRouter wurde gemäß den internationalen Sicherheitsbestimmungen entwickelt und geprüft. Um das Verletzungsrisiko herabzusetzen und eine sichere Installation sowie einen sicheren Betrieb des PowerRouters zu gewährleisten, lesen und befolgen Sie alle Anweisungen, Sicherheits- und Warnhinweise in diesem Installationshandbuch sorgfältig.

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