Carrier 38CKP Installation And Start-Up Instructions Manual

Carrier 38CKP Installation And Start-Up Instructions Manual

Air conditioning unit

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Installation and Start-Up Instructions
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
INTRODUCTION
These are the Installation and Start-Up Instructions for the
38CKP—50 Hz Air Conditioning Unit.
INSTALLATION
Step 1—Check Equipment and Job Site
UNPACK UNIT
Move to final location. Remove carton, taking care not to damage
unit.
INSPECT EQUIPMENT
File claim with shipping company prior to installation if shipment
is damaged or incomplete. Locate unit-rating plate on unit service
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 003-80022
Tab 3a 2a
.
panel. (See Fig. 2.) It contains information needed to properly
install unit. Check rating plate to be sure unit matches job
specifications.
Step 2—Install on a Solid, Level Mounting Pad
If conditions or local codes require the unit be attached to pad,
tie-down bolts should be used and fastened through knockouts
provided in unit base pan. Refer to unit-mounting pattern in Fig. 2
to determine base-pan size and knockout-hole location.
When installing, allow sufficient space for airflow clearance,
wiring, refrigerant piping, and service. Allow 30-in. (762mm)
clearance to service end of unit and 48 in. (1219mm) above unit.
For proper airflow, a 6-in. (152mm) clearance on 1 side of unit and
12 in. (305mm) on all remaining sides must be maintained.
Maintain a distance of 24 in. (610mm) between air conditioners.
Position so water, snow, or ice from roof or eaves cannot fall
directly on unit.
On rooftop applications, locate unit 6 in. (152mm) above roof
surface. Where possible, place unit above a load-bearing wall.
Arrange supporting members to adequately support unit and
minimize transmission of vibration to building. Consult local
codes governing rooftop applications.
Step 3—Replace Indoor AccuRater® Piston, if Required
Check indoor coil piston to see if it matches the required piston
shown on outdoor unit rating plate. If it does not match, replace
indoor coil piston with piston shipped with the outdoor unit. The
piston shipped with outdoor unit is correct for any approved indoor
coil combination.
Printed in U.S.A.
Form 38CKP-C1SI
38CKP 50 Hz
Air Conditioning Unit
Fig. 1—Model 38CKP
Pg 1
10-04
A97005
Replaces: New

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Summary of Contents for Carrier 38CKP

  • Page 1 These are the Installation and Start-Up Instructions for the On rooftop applications, locate unit 6 in. (152mm) above roof 38CKP—50 Hz Air Conditioning Unit. surface. Where possible, place unit above a load-bearing wall. Arrange supporting members to adequately support unit and INSTALLATION minimize transmission of vibration to building.
  • Page 2: Installation Recommendations

    AIR IN DISCHARGE NOTES: 1. Allow 30 in. (762 mm) clearance to service end of unit, 48 in. (1219 mm) above unit, 6 in. (152 mm) on one side, 12 in. (305 mm) on remaining side, and 24 in. (610 mm) between units for proper airflow. AIR IN AIR IN 2.
  • Page 3: Refrigerant Tubing

    Table 1—Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters LIQUID VAPOR UNITSIZE Connection Dia Tube Dia Connection Dia Tube Dia 018/024 9.53 9.53 15.88 15.88 9.53 9.53 19.05 19.05 9.53 9.53 22.23 22.23 9.53 9.53 22.23 1-1/8 28.58 NOTES: 1. Tube diameters are for lengths up to 50 ft (15.24m). For tube sets over 50 ft (15.24m), consult Long-Line Application Guideline. 2.
  • Page 4: Connect Control Wiring

    CONNECT GROUND AND POWER WIRES Connect ground wire to ground connection in control box for To prevent personal injury wear safety glasses, protective safety. Connect power wiring to contactor as shown in Fig. 4. clothing, and gloves when handling refrigerant and observe the following: DISCONNECT PER IEC AND/OR...
  • Page 5: Care And Maintenance

    Table 2—Phase Monitor LED Indicators STATUS No call for compressor operation FLASHING Reversed phase Normal equipment. Leave User’s Manual with owner. Explain system operation and periodic maintenance requirements outlined in manual. Frequency of maintenance may vary depending on geographic areas, such as coastal applications which require more frequent maintenance.
  • Page 6 THERMOSTAT THERMOSTAT FURNACE MOTOR POWER SUPPLY TRANS COOLING ONLY ONE STAGE COOLING / GAS HEATING THERMOSTAT FAN COIL THERMOSTAT INDOOR UNIT ONE STAGE COOLING / ELECTRIC HEAT ONE STAGE COOLING / HEATING ACCESSORY LIQUID LINE SOLENOID NOTES: 1. Wiring must conform to local codes. 2.
  • Page 8 Copyright 2004 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 003-80022 Printed in U.S.A.

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