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Original Issue Date: 9/13
Model: 99EOZDJ/80EFOZDJ
Market: Marine
Subject: Sound Shield Kit GM87198-KP2 and UMS Sound Shield Kit
Introduction
The sound shield quiets operation of generator sets
used in marine applications. When installing the sound
shield, follow the installation procedure and observe the
safety precautions listed below.
Read the entire installation procedure before beginning
installation. Perform the steps in the order shown.
Take into consideration the minimum clearance for
vibration and cooling during operation.
shielded units, allow 305 mm (12 inches) minimum
clearance for the left-rear door and front door (intake
and discharge openings).
Safety Precautions
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
generator set or equipment connected to the set, disable the
generator set as follows: (1) Move the generator set master
switch to the OFF position. (2) Disconnect the power to the
battery charger. (3) Remove the battery cables, negative (--)
lead first.
Reconnect the negative (--) lead last when
reconnecting the battery. Follow these precautions to prevent
starting of the generator set by an automatic transfer switch,
remote start/stop switch, or engine start command from a
remote computer.
INSTALLATION INSTRUCTIONS
GM88268-KP2
For sound
the
generator
set.
Accidental starting can
Before working on the
WARNING
Risk of fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
Servicing the fuel system. A flash fire can cause severe
injury or death. Do not smoke or permit flames or sparks near
the carburetor, fuel line, fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors. Catch fuels in an
approved container when removing the fuel line or carburetor.
WARNING
Carbon monoxide.
Can
cause
fainting, or death.
The
exhaust
leakproof and routinely inspected.
Operating the generator set. Carbon monoxide can cause
severe nausea, fainting, or death. Be especially careful if
operating the generator set when moored or anchored under
calm conditions because gases may accumulate. If operating
the generator set dockside, moor the craft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is
directed away from other boats and buildings.
TT-1604 5/16a
severe
nausea,
system
must
be
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Summary of Contents for Kohler 99EOZDJ
- Page 1 TT-1604 5/16a INSTALLATION INSTRUCTIONS Original Issue Date: 9/13 Model: 99EOZDJ/80EFOZDJ Market: Marine Subject: Sound Shield Kit GM87198-KP2 and UMS Sound Shield Kit GM88268-KP2 Introduction WARNING The sound shield quiets operation of generator sets used in marine applications. When installing the sound shield, follow the installation procedure and observe the safety precautions listed below.
-
Page 2: Installation Procedure
Disconnect the following controller connectors. WARNING See the corresponding wiring diagram found in the operation manual for more details on wiring. P1 (35-pin) connector P2 (14-pin) connector P3 (8-pin) connector Hazardous voltage. Moving parts. Can cause severe injury or death. P4 Ethernet connector Operate the generator set only when Any other external leads to the controller. - Page 3 Remove the controller. Save the hardware and Construct the framework. gasket to remount the controller into the sound shield’s controller panel later in step 12.1. Position the generator set onto the sound shield base (GM87200) and secure the set with 4 bolts (X-6238-3 X-6238-11) 4 washers...
- Page 4 Position the internal rails (GM87545 qty. 2) at the location shown in Figure 4 using the mounting bracket and hardware identified in Figure 6. Position a mounting bracket (GM86091) to the top of each internal rail using three bolts (X-6224-20) and three nuts (X-6210-7) per bracket.
- Page 5 Position the internal rail (GM87544) as shown in Follow below method to attach foam pieces for Figure 4 (item 2). the UMS sound shield kit: Secure the internal rail to the upper bulkhead panel Apply adhesive (GM96475) to the foam pieces using two bolts (X-6224-20), two washers shown in Figure 8.
- Page 6 Connect the fuel lines. Connect the fuel-inlet line (GM86395) to the fuel inlet on the engine. Remove the fuel fitting from the fuel-return connection point (nonservice side of the unit). Connect the straight union fitting (X-695-2) to the fuel-return connection point. Connect the fuel-return line (GM86395) to the straight union fitting installed in step 4.3.
- Page 7 Connect the fuel-return line to the fuel-return opening on the bulkhead connection panel. Connect the seawater hose to the seawater connection on the bulkhead connection panel and secure with a hose clamp (X-426-16). Secure the bulkhead connection panel (GM87238 or GM88933) to the corner rails (GM87713) using brackets (GM86091 qty.
- Page 8 GM87198-B 1. Bracket (GM86091), bolts (X-6224-20 qty. 2), and nuts 5. Wing nut (X-276-9) installed when installing controller panel. (X-6210-7 qty. 2) 6. Wing nut (X-276-9) installed when installing exhaust panel. 2. Bracket (GM86091), bolts (X-6224-20 qty. 4), and nuts 7.
- Page 9 Corner Cover Installation 10. Install the roofs. GM87198- 1. Corner cover (GM86036 qty. 4) and pan head machined screws (M965A-06020-20 qty. 12) Figure 15 Corner Covers Position the corner covers (GM86036 qty. 4) as GM87198- 1. Alternator roof (GM87234 or GM88929) shown in Figure 15 using 3 pan head machined 2.
- Page 10 11. Install the remaining doors. 11.6 Align the pins with the holes in the base and install the RH panel (GM87224 or GM88921) to the 11.1 Align the pins with the holes in the bulkhead service side, engine end of the unit. connection panel and install the rear door Figure 17 (item 6).
- Page 11 GM87198 1. Rear panel (GM87237 or GM88932) 5. Front panel (GM87225 or GM88922) 2. LH alternator panel (GM87236 or GM88931) 6. RH panel (GM87224 or GM88921) 3. Exhaust panel (GM87227 or GM88924) 7. RH alternator panel (GM87230 or GM88927) 4. LH panel (GM87226 or GM88923) 8.
- Page 12 GM87198- 1. Base (GM87200) 8. Front panel (GM87225 or GM88922) 2. Panel (RH) (GM87224 or GM88921) 9. Panel (LH) (GM87226 or GM88923) 3. Alternator panel (RH) (GM87230 or GM88927) 10. Exhaust panel (GM87227 or GM88924) 4. Controller panel (GM87232) 11. Alternator panel (LH) (GM87236 or GM88931) 5.
- Page 13 Sound Shield Kit Qty. Description Part Number Kit: GM87198-KP2 Screw, pan head mach. (M6 x 20 mm) M965A-06020-20 Qty. Description Part Number Washer, plain Bracket, corner extrusion mounting GM85875 (0.406 ID x 0.812 in. OD) X-25-37 Bracket, extrusion mounting GM85876 Screw, hex washer, thread-forming X-67-141 Base (72 x 32.7 in.)
- Page 14 UMS Sound Shield Kit Qty. Description Part Number Kit: GM88268-KP2 Screw, pan head mach. (M6 x 20 mm) M965A-06020-20 Qty. Description Part Number Washer, plain Bracket, corner extrusion mounting GM85875 (0.406 ID x 0.812 in. OD) X-25-37 Bracket, extrusion mounting GM85876 Screw, hex washer, thread-forming X-67-141...
- Page 15 Notes TT-1604 5/16...
- Page 16 Singapore 619159 KOHLERPower.com Phone (65) 6264-6422, Fax (65) 6264-6455 Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.