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Emerson EV2000 Series User Manual

Universal variable speed drive
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EV2000 Series Universal Variable Speed Drive
User Manual
Version
V3.2
Revision date
August 11, 2008
BOM
31011126
Emerson Network Power provides customers with technical support. Users may
contact the nearest Emerson local sales office or service center.
Copyright © 2005 by Emerson Network Power Co., Ltd.
All rights reserved. The contents in this document are subject to change without
notice.
Emerson Network Power Co., Ltd.
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057,
Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
Customer Service Hotline: +86 755 86010581
Complaint Hotline: +86 755 86010800
E-mail: support@emersonnetwork.com.cn

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Summary of Contents for Emerson EV2000 Series

  • Page 1 Revision date August 11, 2008 31011126 Emerson Network Power provides customers with technical support. Users may contact the nearest Emerson local sales office or service center. Copyright © 2005 by Emerson Network Power Co., Ltd. All rights reserved. The contents in this document are subject to change without notice.

  • Page 3: Table Of Contents

    Contents Preface ....................................1 Unpacking Inspection ..............................1 Model designation rules ............................... 1 Chapter 1 Safety ................................2 1.1 Safety .................................. 2 1.2 Notes for Installations ............................2 1.3 Notes for Using EV2000 ............................2 1.3.1 About Motor and Load ..........................2 1.3.2 About Variable Speed Drive ..........................
  • Page 4 4.2.4 Display of the Drive ............................. 40 4.2.5 Panel Operation ............................40 4.3 Start-up ................................41 4.3.1 Checking before Start-up ..........................41 4.3.2 Start up the Drive for the First Time ......................42 Chapter 5 Parameter Introductions ..........................43 5.1 Basic Operating Parameters(Group F0) ....................... 43 5.2 Parameters of Reference Frequency (Group F1) ....................

  • Page 5: Preface

    Preface Preface Thank you for using EV2000 series Variable Speed Model designation rules Drive made by Emerson Network Power Co., Ltd.. EV2000 satisfies the high performance requirements by EV2000 -4 T 0055 G / 0075 P using a unique control method to achieve high torque,...

  • Page 6: Chapter 1 Safety

    ·Don't touch the live control terminals with bare Compared to the power frequency operation hands EV2000 series drives are voltage type variable speed ·Don’t operate the drive with wet hands drive. The output voltage is in PWM wave with some ·Perform the maintenance job after confirming that...

  • Page 7: About Variable Speed Drive

    Fig. 1-1 Checking the insulation of motor The product is not intended to be connected to low-voltage systems interfacing with the public supply at the low-voltage level, but to be connected to low-voltage EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 8: Disposing Unwanted Drive

    Fig.1-3 that indicates the relationship between the elevation and rated current of the Drive. Iout 100% 1000 2000 3000 4000 （m） Fig. 1-3 Derating Drive's output current with altitude EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 9: Chapter 2 Product Introduction

    Operating current is limited automatically to avoid frequent tripping of the Auto current limiting drive. Auto adjusting of carrier Optional function. The carrier frequency can be adjusted automatically frequency according to the load condition. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 10 Less than 5.9m/s (0.6g) Vibration Storage temperature -40℃~+70℃ IP20 Protection level Structure Fan cooling Cooling Mounted on the wall or inside cabinet Mount modes For 45kW or below: ≥93%, 55kW or above: ≥95% Efficiency EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 11: Product Series

    EV2000-4T1100G EV2000-4T1100P EV2000-4T1320G EV2000-4T1320P EV2000-4T1600G EV2000-4T1600P EV2000-4T2000G EV2000-4T2000P EV2000-4T2200G EV2000-4T2200P － EV2000-4T2800P Notes: 1. Models in shady area are under development. 2. Please contact the manufacturer for models of EV2000-4T2800G and EV2000-4T3150P. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 12: Parts Of Variable Speed Drive

    AC output holes Mounting Nameplate hole Inlet holes for signal cables Ventilation holes Fig. 2-1 Parts of drive 2.2.3 Outline and Gross Weight 1. Outline Fig. a EV2000-4T0055G/0075P~ Fig. b EV2000-4T0185G1/0220P1～ EV2000-4T0150G/0185P EV2000-4T0220G1/0300P1 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 13 Chapter 2 Product Introduction Fig. c EV2000-4T0300G1/0370P1～ Fig. d EV2000-4T0550G~ Fig. e EV2000-4T01100G~ EV2000-4T0450G1/0550P1 EV2000-4T01100P EV2000-4T2800P Fig. 2-2 Outline of EV2000 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 14 2. For 75kWG drive or above, DC reactor is included in its standard configuration. The weight of DC reactor in the above table is not included in the gross weight. Outline and dimensions of DC reactor are shown below. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 15 2. DC reactor should be installed at the bottom of the cabinet if it is to be installed inside a cabinet. The clearance between reactor and the drive should be at least 35cm, and the reactor should be as far away from the air inlet port of the drive as possible. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 16: Optional Parts

    Main display area 5.0kW 0050 E/D Parameter Fig. 2-7 Explanations of Model of braking resistor Operation display area FREQ SET Main display area E/D DATA SET Operation display area Fig. 2-5 LCD display interface EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 17 TDB-4R01-0030-0200 500 350 128 480 298 490 6 kg TDB-4C01-0550 254 130 170 240 126 4 kg TDB-4R01-0050-0100 540 520 170 520 470 530 8 kg 5. Functions and wiring A. Wire connections braking resistor and braking kit EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 18: Communication Parts

    It uses the same structure with operation panel of the 5. Keypad Holder drive. It is easily to be installed and secured and Model: EVF-KB02 convenient for hand-held operation. Its display is similar to the operation panel. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 19: Chapter 3 Installation And Wiring

    Figure 3-4. 2. Installation Place the bottom edge of the operation panel at the hooks of the mounting groove and press down the EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 20: Removing And Mounting Of Cover

    ①Mount the cover on the frame by screws; 3.2.2 Removing and Mounting of Cover ②Install the operation panel. EV2000 series have two kinds of cover, plastic or metallic one. Follow the steps below to remove and mount the cover. 1. Removing and mounting of plastic covers 1) Removing: ①...

  • Page 21: Wire Connections Of Drive

    Table 3-1 Recommended capacity of circuit breaker and the cross sectional area of copper cable Input Main circuit Control circuit switch Model Circuit EV2000-4T Input Output Control breaker cable cable terminal QF(A) 0055G/0075P EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 22 (4) When a large capacity transformer is connected to the technical parameters of optional parts. drive, the input current of the drive may damage the rectifying circuit. Generally, if the input AC supply EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 23 3. Built-in braking kit is installed and a braking resistor is required to be connected between (+) and PB; 4. In the above figure, “O” is the terminal in main circuit, and “⊙” is the control terminal; 5. Refer to section 3.3.2 for the using of control terminals. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 24 5. In the above figure, “O” is the terminal in main circuit, and “⊙” is the control terminal; 6. Refer to section 3.3.2 for the using of control terminals. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 25 4. If external braking kit, the braking unit and braking resistors should be included; Pay attention to the polarity of the braking kit when wiring; 5. In the above figure, “O” is the terminal in main circuit, and “⊙” is the control terminal; 6. Refer to section 3.3.2 for the usage of control terminals. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 26: Wiring Of Control Circuit

    Earth terminal Drive. It is recommended to use cables bigger than 3) Applicable models: to connect to the terminals. EV2000-4T0550G. EV2000-4T0750P Top： (-) (+) P1 POWER SUPPLY Bottom： W PE MOTOR EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 27 0~10V: A01 output voltage signal Used for selecting the output signal (current or voltage) of analog output CN17 terminal AO2; 0~10V 0/4~20mA: AO2 output current signal; 0~10V: AO2 output voltage signal Fig. 3-13 Control board EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 28 Connected to PE inside the drive. layer shielding layer motor cable can be connected to the terminal. 1. Wiring analog input terminal ①VCI can accept analog voltage signal input and wiring is shown below: EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 29 The drives in the network can be monitored and controlled remotely and automatically in real time by using a PC or PLC controller. Thus more complicated operation control can be realized (e.g. Unlimited multi-step PLC operation). ① The drive connects to the host via its RS232 port: EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 30 The kilobit of FF.00 Telephone is set to 1 network RS232 RS485 CN14 Fig. 3-19 Wiring of RS232-(MODEM-PSTN-MODEM)-RS232 communication ④The drive’s RS485 port connects to PROFIBUS via the TDS-PA01(field bus made by ENPC): EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 31 ③ Mount magnetic core to the communication cable, reduce the carrier frequency if the field conditions permit. 2). Description of control terminals CN6 and CN7 Layout of CN6: Y2 CME COM DO P24 PLC X1 X4 COM X5 X6 FWD REV COM X7 Layout of CN7: EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 32 See section 5.8 =0.4),DC30V/1A terminals Chapter 5 for details. Refer to the explanations of F7.12 for the using methods. Overvolt class of the input volt at relay output terminal: II. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 33 Fig. 3-23. (be sure to disconnect ● ● the cable between P24 and PLC) ● ● shielded cable's end near the drive should be connected to the PE Fig. 3-24 Method 2 of connections(a) EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 34 Y1,Y2 Relay EV2000 Fig. 3-29 Wire connections 2 of multi-function output terminal ③Pulse output terminal DO can use the 24V power supply inside the drive and the wiring is shown in Fig.3-30. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 35: Installation Methods Compliant With Emc Requirements

    5. The resistors R in Fig. 3-27 and Fig.3-28 should be Sensor Motor removed for 24V input relays, and the resistance of R should be selected according the parameters of relay for non-24V relay. Fig. 3-33 Noise transmission paths EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 36: Field Wire Connections

    (Motor cable should be a 4-core cable, where one core should be connected to the PE of the drive and another should be connected to the motor’s enclosure). EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 37: Earthing

    PC, etc. In order to reduce the high frequency impedance, the bolts used for fixing the equipment can be used as the EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 38: Installation Requirements Of Relay, Contactor And Electro-Magnetic Braking Kit

    The drive system, but also other equipment via earthing recommended installation positions are shown in the cables. It may cause the leakage current circuit breaker following figure: EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 39: Application Of Power Line Filter

    Function of power line filter The power line filter ensures the equipment can satisfy the conducting emission and conducting sensitivity in EMC standard. It can also suppress the radiation of the equipment. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 40: Emi Of The Drive

    If you use one cable to connect the filter to EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 41: Chapter 4 Operation Instructions

    6 frequency is, it will perform PI regulation according to the reference and feedback values (See explanations of Parameter EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 42: Operating Instructions

    It can display in English and Chinese characters, with description for the displayed data. The outlines, dimensions and operating methods of these two types of operation panels are the same, as shown in Fig.4-2. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 43: Function Of Keys

    Reset Increase/Decrease Fig. 4-2 Illustration of operation panel Attention Operation panel of EV2000 is not compatible with the panel of other Emerson variable speed drives. Notes: 4.2.2 Function of Keys Functions of RUN, JOG, STOP/RESET and There are 9 keys on the operation panel of the drive and PANEL/REMOTE are also limited by F9.07.

  • Page 44: Display Of The Drive

    7. Press MENU/ESC key to exit the programming state. key in stopping status. Fault information can be queried by pressing MENU/ESC key. The drive can be reset by pressing the STOP/RESET key, or sending the reset EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 45: Start-Up

    PANEL/REMOTE will turn on; when terminal control to Fig. 3-7. mode is selected, the LED will turn off; when serial port control mode is selected, the LED will blink. 5. Starting and Stopping the drive EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 46: Start Up The Drive For The First Time

    Within 1s Display 8.8.8.8. ？ Within 2s Contactor closes? Within 2 ~ 5s Display freq. setting? Start-up fails Start-up succeed Switch off Check Fig. 4-8 Procedures of starting the drive for the first-time EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 47: Chapter 5 Parameter Introductions

    0: Panel control: Input operating commands via panel Only valid when F0.00=0, 1 or 2. Start and stop the drive by pressing RUN, STOP and JOG on the panel. 1: Terminal control: Input operating commands via terminals EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 48 Use terminals FWD, REV, JOGF and JOGR to start and 1: Type P (fan & pump load) stop the drive. EV2000 series drive of 45kW or below uses the type G 2: Serial port control: Input commands via serial port and type P integrated mode. The power of motor matched with the drive type G is lower than that of type Use serial port to start and stop the drive.
  • Page 49 (F0.05) to 0Hz, see t in Fig. Output voltage (V) 5-4. EV2000 series drive has defined 4 kinds of Acc/Dec time. Here only Acc/Dec time 1 is defined, and Acc/Dec time 2~4 will be defined in F3.17~F3.22, please refer to section 5.4.

  • Page 50: Parameters Of Reference Frequency (Group F1)

    C: Ten’s place D: Unit’s place determined by Curve 1 or 2. Curve 1 is defined by F1.04~F1.07, and curve 2 is defined by F1.08~F1.11. For example, the requirements are: EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 51: Starting And Braking Parameters (Group F2)

    0: Start from the starting frequency Start at the preset starting frequency (F2.01) within the Time holding time of starting frequency (F2.02). Fig. 5-12 Starting frequency and starting time 1:Brake first and then start EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 52 Acc or Dec process according to the load 1: Coast-to-stop condition. After receiving the stopping command, the drive stops outputting power immediately and the motor stops under the effects of mechanical inertia. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 53: Auxiliary Operating Parameters (Group F3)

    Braking time F3.02~F3.04 Reserved Operating Reserved. command F3.05 auto energy-saving function Range:0. 1 【 0 】 Fig. 5-16 Dec-to-stop + DC injection braking 0:disabled 1: enabled EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 54 Regenerating status: Increase the gain of slip 【 6.0s/20.0s 】 operation compensation gradually when the actual speed is higher Range:0.1~60.0s F3.16 Dec time of Jog than the reference speed (F3.07). 【 6.0s/20.0s 】 operation EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 55 Three kinds of Acc/Dec time can be defined, and the drive’s Acc/Dec time 1~4 can be selected by different combinations of control terminals, refer to the introductions of F7.00~F7.07 for the definitions of terminals used to select Acc/Dec time. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 56: Plc Operating Parameters(Group F4)

    2: Maintain the final value after single cycle of operation As shown in Fig. 5-24, the drive will maintain the operating frequency and direction of last stage after completing one cycle of operation. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 57 Memorize the operating parameters of PLC operation after power failure, including the operating stage, operating frequency, and operating time. The drive will continue to operate in the mode defined by the ten’s place. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 58 For example: to run forward by closing FWD-COM terminal, and run reverse by closing REV-COM. If no command is given, the drive will run in the direction of last stage. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 59: Close-Loop Control Parameters(Group F5)

    ε KP × (F5.12) ε Error limit Regulation Reference Reference Output (F5.16) (F5.15) regulation ε Ki × ∑ (F5.08 and F5.10) (F5.13) Feedback regulation Feedback (F5.09 F5.11) Fig. 5-31 PI block diagram EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 60 Settings of jumper CCI are the same with the above. Close loop When current input is selected, the signal will be reference converted into voltage signal by the formula: Voltage value = current value (mA)/2; Fig. 5-33 Close-loop control characteristic EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 61 (percentage value) of input and feedback value operation when the feedback value is within this range. to reference (10V or 20mA). Setting this parameter correctly is helpful to improve the system output accuracy and stability. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 62: Traverse Operating Parameters (Group F6)

    (F6.04), jitter frequency(F6.05), traverse cycle(F6.06) and rising time of traverse operation (F6.07) until it receives a stopping command and stops within Dec time. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 63 Save parameters upon power outage 1: Save 2: Not save Fig. 5-38 Traverse operating mode Where, A: thousand’s place B: Hundred’s place C: Ten’s place D: Unit’s place Unit’s place: start mode 0: auto mode EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 64: Function Of Terminals(Group F7)

    Range:0.0~50.0% 【 0.0% 】 No function variable amplitude: AW = central frequency × F6.04 Preset frequency 1 Preset frequency 2 Fixed amplitude: AW = Max operating frequency F0.05×F6.04 Preset frequency 3 Acc/Dec time 1 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 65 Counter’s trig signal input Input the signal of length Pulse input Single-phase speed measuring input Speed measuring input SM1(only set for Speed measuring input SM2(only for X8) Introductions to functions listed in Table 5-5: EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 66 KM is the relay for signal: normally-open and normally-close input. As inputting external fault signal. shown in Fig. 5-41, X is normally-open contact and X is normally-close contact. 8: inputting external reset signal EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 67 Terminal 3 Terminal 2 Terminal 1 Freq. selector reference 5 Hold the setting Preset close-loop Digital setting 1 reference 6 Digital setting 2 Preset close-loop Digital setting 3 reference 7 VCI analog input EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 68 200Hz. The present counting Run forward value can be saved at power off. See F7.33 and F7.34 Run reverse for details. 44: inputting counting value of length Fig. 5-43 2-wire operating mode 2 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 69 F7.09 is used to define the change rate of reference output current is higher than the value defined by FL.05 frequency that is changed by terminal UP/DN. and the overload time is longer than the time defined by EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 70 Refer to the communicating frequency drops below a certain frequency of FDT1 level protocol of EV2000. (FDT1 level-FDT1 lag), as shown in Fig. 5-48. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 71 F7.29 is used to select analog output ranges of AO1 and AO2. 0~1.2 times of drive’s Output voltage rated voltage Range:0.0~200.0% F7.30 Output gain of AO1 【 100.0% 】 Bus voltage 0~800V Range:0.0~200.0% F7.31 Output gain of AO2 0~10V 【 100.0% 】 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 72 F7.35 Terminal’s positive and 【 000H 】 to Table 5-13. negative logic Table 5-13 Conversion of binary code and hex value Binary settings Hex value (Displaying of LED) Bit3 Bit2 Bit1 Bit0 EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 73: Display (Group F8)

    When F8.01 and F8.02 are all set to 0, the frequency before compensation will be displayed. See F7.35 for the relationship between the values of each Bit and the displayed value of LED. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 74: Enhanced Functions(Group F9)

    F8.05 is used to correct the error of displayed line speed selected by terminal remotely or by PANEL/REMOTE and it has no influence on actual speed. locally; Range:0.1~999.9% F8.06 Close-loop parameter 【 100.0% 】 display coefficient EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 75 EV2000 PULSE supply Fig. 5-60 Auxiliary reference frequency selector Auxiliary reference frequency is controlled by F9.01~F9.04. F9.01 defines the auxiliary reference 4.7k frequency selector. Fig. 5-58 Wiring of remote and local control EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 76 The sign of auxiliary reference frequency is saved in frequency, the reference frequency decreases with the F9.04. increase of pulse frequency; within 0.5×F1.03~F1.03, the 1: not save the auxiliary frequency at power off EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 77 Press the key to switch the control mode, and the LED will indicate the mode accordingly. When panel/control mode is selected, the LED turns on; when terminal EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 78 F9.12 and F9.13 are used to set the zero-frequency operation hysteresis. Take CCI current reference for example, see Fig.5-67: Starting process After the running command is sent out, the motor will start and accelerate to the frequency corresponding to EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 79 44), and calculate length according valid for the drive of 45kW or below. to the number of pulses per revolution (F9.19) and F9.20 Trip-free operation Range:0. 1 【 0 】 perimeter of shaft (F9.18). EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 80: Reserved (Group Fa)

    Virtual terminal is used by the host PC to send means the drive start operation automatically. commands. Each Bit of the data represents one terminal. Bit0~12 represent the status of virtual terminal X1~X8, EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 81: Motor Parameters (Group Fh)

    FH.00~FH.02 with reference to the values on the ⋅ motor’s nameplate. X: sum of rotor’s leakage inductance and stator’s leakage inductance (converted to stator’s side)or the exciting inductance based on base frequency; EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 82: Protective Function (Group Fl)

    Max output voltage” correctly according to the motor’s The overload protection is disabled. Be careful to use feature; this function because the drive will not protect the motor 2. Set the FH.00, FH.01 and FH.02 correctly; when overload occurs; EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 83 Reserved load inertia. At this time, the motor will feed the energy back to the drive, resulting in the voltage rise on the Fig. 5-73 Settings of FL.04 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 84 【 10.00Hz/s 】 ignore them and continue to operate without alarm or FL.09 Auto current limiting taking protective action through FL.12 and FL.13. Range:0~1 【 1 】 selection EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 85: Drive Parameters (Group Fn)

    5 FL.17 DC Bus Voltage at last Range:0~999V 【 0V 】 minutes. fault FL.18 Output current at last fault Range:0~999.9A 【 0.0A 】 Note: EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 86 FP.02 will be changed to 0 automatically after clearing 3. After the download, the parameters in the panel are still the memory or restoring to factory settings. available for copying to other drives. FP.04 Reserved EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 87: Chapter 6 Troubleshooting

    Input phase loss Any of phase R, S and T cannot be detected Check the AC supply voltage Output phase Check the drive’s output wiring E009 Any of Phase U, V and W cannot be detected failure Check the cable and the motor EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 88 Terminal used for stopping the drive in Disconnect the terminal if the external emergent status is closed fault is cleared Press STOP/RESET to reset EEPROM R/W E016 R/W fault of control parameters Seek service fault EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 89 Panel’s EEPROM is damaged Seek service Improper settings of parameters on the Set the parameters correctly according to nameplate the nameplate E024 Auto-tuning fails Overtime of auto-tuning Check the motor’s wiring EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 90 Check the settings of F9.12 and F9.13 LED illuminates and operates at Preset frequency is 0 Check the frequency setting zero frequency Skip frequency is set incorrectly Check the setting of skip frequency EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 91 Run the drive until the transistor or begin to run heavier load, therefore, the drive disconnected and contactor is connected. immediately displays POWEROFF, not E018 overload after message. power-on. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 92: Chapter 7 Maintenance

    Then proceed insulation test to the ground. 2. Check whether the main circuit terminals are properly Insulation test of single main circuit terminal to ground is connected; whether the mains cables are over heated; EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 93: Replacing Wearing Parts

    Do not do the test again, 1.The warranty clause is only confined to the drive; otherwise, the internal components might be damaged. 2. Emerson Network Power will take the responsibility of 7.3 Replacing Wearing Parts 18 months defects liability period for any faults or damages under the normal operation conditions.

  • Page 94: Appendix 1 Parameters

    After the password is set, if no keypad operation within 5 minutes, the modification of parameters will be protected by password. You can modify the password at any time. The last input password is valid. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 95 F0.18 V/F voltage value V2 V/F VOLT2 F0.20~F0.16 0.1% 0.0% × F0.19 V/F frequency value F1 V/F FREQ1 0.00~F0.17 0.01Hz 0.00Hz × F0.20 V/F voltage value V1 V/F VOLT1 0~F0.18 0.1% 0.0% × EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 96 DC injection braking BRAK CURR AT P type: 0.0 ～ 80.0% of drive’s rated current F2.03 0.1% 0.0% ○ current at start START G type: 0.0 ～ 100.0% of drive’s rated current EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 97 Carrier frequency F3.10 CARRIER FREQ 0.1kHz 3.0kHz ○ adjustment Type P: 75kW～110kW: 10k～1k 2.0kHz Type G: 110kW～220kW Type P: 132kW～280kW: 6k～0.7k Carrier frequency CARRIER FREQ 0:disabled F3.11 ○ auto-tuning REGULATION SELE 1:Enabled EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 98 STAGE 1 F4.01 Phase 1 setup 0:Run forward 1:Run reverse ○ 2:Decided by operating instructions Hundred’s place of LED:Acc/Dec time selection 0:Acc/Dec time 1 1:Acc/Dec time 2 2:Acc/Dec time 3 3:Acc/Dec time 4 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 99 Hundred’s place of LED: Acc/Dec time selection 0:Acc/Dec time 1 1:Acc/Dec time 2 2:Acc/Dec time 3 3:Acc/Dec time 4 Operating time STAGE 6 F4.12 0.0 ~ 6500 20.0 ○ in Phase 6 TIME EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 100 0:Stop the Integral adjustment when the frequency Integral adjustment reaches the upper limit or lower limit. F5.17 INTEGRATION SELE × selection 1:Continue the Integral adjustment when the frequency reaches the upper limit or lower limit. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 101 F6.07 0.1% 50.0% ○ RISE TIME triangle wave cycle) Note: The central frequency is the default present frequency setting (Settings of traverse operation are not active in Jog and close-loop operation mode) EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 102 2:3-wire control mode 1-self holding function(any terminal of terminals F7.08 running mode × MODE X1~X8) setup 3:3-wire control mode 2-self holding function(any terminal of terminals X1~X8) F7.09 UP/DN speed UP/DN SPEED 0.01~99.99Hz/s 0.01Hz/s 1.00Hz/s ○ EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 103 F7.32 0.1~50.0 (up to 50k) 10.0k ○ OUTPUT frequency of PULSE Preset counting SET COUNT F7.33 value reaches F7.34~9999 ○ VALUE reference value Specified SPECIFIED F7.34 0~F7.33 ○ counting value COUNT EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 104 Bit0: Analog close loop feedback(%) saved at power Bit1: Analog close loop feedback(% flashes) off) Bit2: External counting value(no unit) Bit3: Terminal status(no unit) Hundred’s place of LED: Bit0: Actual length Bit1: reference length EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 105 Reference line speed=reference speed*F8.05(PG) Note: No influence to actual speed Coefficient of displayed CLOSELOOP 0.1~999.9% F8.06 analog close loop DISPLAY Note: Analog close loop reference/feedback displaying 0.1% 100.0% ○ parameter/ feedback FACTOR range:0~999.9 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 106 AUX FREQ F9.04 frequency 0:Holding auxiliary frequency at stop ○ control 1:Clearing reference frequency at stop Hundred’s place of LED: polarities of frequency 0:Positive 1:Negative Note: Only valued at F9.01=1, 2 or 3 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 107 Number of PULSES F9.19 1~9999 ○ pulses per cycle PER CYCLE Trip-free NO STOP 0: Disabled F9.20 operating DURING 1: Enabled (low voltage compensation) × function P.OFF (Valid for the drive below 15kW) EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 108 Dependent on drive’s model × FH.04 Resistance of stator R1 STATOR RESIS R1 0.00%~50.00% 0.01% Dependent on drive’s model ○ FH.05 Leakage inductance X LEAKAGE INDUC X 0.00%~50.00% 0.01% Dependent on drive’s model ○ EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 109 0~10, “0” means no auto reset function AUTO RESET FL.10 Auto reset times Note: × TIMES No auto reset function for module protection and external equipment fault. RESET FL.11 Reset interval 2.0~20.0s/time 0.1s 5.0s × INTERVAL EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 110 It cannot be detected by the drive below 15G. It can be detected by the drive of other models all the time ② E010 can be reset after 10 seconds; DC Bus Voltage at VOLT AT FL.17 0~999V the last fault FAULT EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 111 Note: Only valid to LCD panel; FP.04 Reserved RESERVED Group FU: Factory Settings Parameter Name LCD Display Setting range Unit Factory setting Modification Factory FACTORY Factory FU.00 **** password PASSWORD password EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 112: Appendix 2 Accessories

    Fig.A-3. See Table A-2 ~ Table A-4 for the details. 4- d Fig. A-3 Outline of 3-PH AC input and output reactor (c) 4- d Fig. A-1 Outline of 3-PH AC input and output reactor (a) EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 113 TDL-4AI01-0550 K119-EM37 50 130 K119-EM38 56 150 TDL-4AI01-0900 K119-EM39 85 188 K119-EM40 85 188 TDL-4AI01-1320 K119-EM41 120 240 Fig. A-3 160 TDL-4AI01-1600 K119-EM42 120 240 K119-EM43 120 240 TDL-4AI01-2200 K119-EM44 170 360 EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 114 The sizes of DC reactor are classified into two types, as shown in Fig. A-4 ~ Fig.A-5. See Table A-5 for the details. 4- d 4- d Fig. A-4 Outline of DC reactor (a) Fig. A-5 Outline of DC reactor (b) EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 115: Series Emi Filter

    EB denotes the 3-PH 3-wire system, while T1 and K1 denotes the internal circuit structure. 2. Sizes The sizes of EMI filter are shown in Fig. A-6. See Table A-6 for the details. Fig. A-4 Outline of EMI EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 116: Manufacturer Information

    E-mail: whb2415@163.com EMI filter Changzhou Jianli Electronic Co.,Ltd. Address: 272#, Qingtan Road, Changzhou City, Jiangsu Province, P.R.China Postal code: 213015 Telephone: (86-0519) 6972136 6973215 6984439 Fax: (86-0519) 6960580 Website: www.cnfilter.com E-mail: jianli@cnfilter.com EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 117: Appendix 3 Communication Protocol

    The drive can report the current fault information when polled by the master. EV2000 provides two interfaces: RS232 and RS485. Pay attention that the Jumper CN14 should be in correct position. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 118: Protocol Format

    It is suggested to use Group 6~7 commands instead of Group 3~4 command in your new host communication program. 5 Explanations of Format 5.1 Head of Frame “~” means 7E (hex), single byte. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 119: Address Of Slave

    Note: Whether the response code is reported is related with the current configuration status of the slave. Refer to the notes of “command code = 5”. When reporting the response code, data in “command section”, “index section” and “operation data section” will be reported according to the requirements of the protocol. EV2000 Series Universal Variable Speed Drive User Manual...

  • Page 120: Index Section

    5.6 Frame Tail Hex OD, Single byte. 1) Command list of protocols In the following explanation, frame head 7E, frame tail OD, address and checksum are omitted. The format is ASCII character. EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 121 0.1% Bit0~14, respectively are X1~X8, Y1, Y2, TC, fan, I/O status None ~0101000C0195\r braking signal, FWD and Present status None ~0101000D0196\r See table A-9 Operating frequency after None ~010100140187\r 0.01 Hz compensation EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 122 Ratio of Set the frequency ratio to frequency 0~7D0 ~0102001603E8026A\r 0.1% 100% (preserved) Set the terminal Bit0~12: The fictitious status of 0~FFFF ~01020017FFFF02A3\r terminals X1~X8, FWD, fictitious control REV, Y1, Y2 and TC EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 123 Traverse operation mode Bit10 Forward/reverse operation mode Forward Reverse Bit11 PI close loop operation mode Bit12 Common operation mode Bit13 Jog operation mode None Bit14 PLC operation mode Bit15 Operation at preset frequency EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 124 Read the parameters of F1.11 Set parameters (Group No. ＋ Index No.) All the parameters of EV2000 series drives except the parameters whose property is ‘*’ and FP.02~FP.04 can be set. See Appendix 1 . When setting the parameters, each value must be valid, e.g., when setting F9.00, “Operation data” in the communication frame should be ASCII code, e.g.
  • Page 125 /*serial port 2*/ #define SET_COMPARA /*To set the parameters of communication ports */ #define DEFAULT_BAUD 0xE3 /*8-N-1,9600bps*/ #define PORT_ADDR 0x3F8 /* Address of serial port is 13F8H*/ #define delaytime /*100ms delay time */ EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 126 /* used for character display */ printf("\nSend(%s):",display_type); for(i=0;i<strlen(sendstr);i++){ /* send the frame command */ outportb(PORT_ADDR,sendstr[i]); delay(delaytime); /* The delay time should ensure the command can be sent */ if(display_type[0]=='H') /* determine the display format*/ EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 127 /* calculate the sum of all the characters */ for(i=0;i<strlen(sendstr);i++)sum+=(unsigned int) sendstr[i]; sprintf(sum_string,"%04x",sum); for(i=0;i<4;i++) result_sum[i]=toupper(sum_string[i]); /* convert into capital letters */ result_sum[i]=0x0; /* end of string */ /*result_sum return ASCII string of Verify checksum */ EV2000 Series Universal Variable Speed Drive User Manual...
  • Page 129 Em erson Netw ork Pow er Co. L t d. Em erson Netw ork Pow er Co. L t d. Maintenance Record (1) Maintenance Record (2) Customer’s company: Customer’s company: Address: Address Post Code: Contact person: Post Code: Contact person: Tel: Fax: Tel:...
  • Page 130 1. The warranty range is confined to the drive only. 1. The warranty range is confined to the drive only. 2. Warranty period is 18 months , within which period Emerson Network 2. Warranty period is 18 months , within which period Emerson Network...
  • Page 131 We really appreciate if you would fill in the form after the product has operated for 1 month, and then mail or fax it to the Customer Service Center of Emerson Network Power. We will send you an exquisite souvenir upon the receipt of the completed Product Quality Feedback Paper.

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