1. Manuals
  2. Brands
  3. Contec Manuals
  4. UPS
  5. CONPROSYS Alpha Series
  6. Reference manual

Contec CONPROSYS Alpha Series Reference Manual

Plc-backup
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Alpha Series
Reference Manual
PLC-Backup
CPSA-PCB100
CONTENTS
Introduction .................................................................. 5
Safety Precautions .................................................... 13
Set the Computer Network ................................... 21
CONPROSYS WEB Setting ..................................... 31
PLC-Backup ................................................................. 47
Product Nomenclature and Function................ 77
Installation ................................................................... 85
Troubleshooting ..................................................... 100
Appendix ................................................................... 103
Customer Support and Inquiry ........................ 117
Index ........................................................................... 119

Advertisement

Table of Contents

Troubleshooting

loading

Summary of Contents for Contec CONPROSYS Alpha Series

  • Page 1 Alpha Series Reference Manual PLC-Backup CPSA-PCB100 CONTENTS Introduction ..............5 Safety Precautions ............ 13 Set the Computer Network ........21 CONPROSYS WEB Setting ........31 PLC-Backup ..............47 Product Nomenclature and Function....77 Installation ..............85 Troubleshooting ............. 100 Appendix ..............103 Customer Support and Inquiry ......

  • Page 2: Table Of Contents

    Table of Contents Introduction ................5 1. About the Product ........................... 6 2. Features ..............................7 3. Product Configuration List ........................8 4. Procedure until ready to use ......................... 9 5. Related Manuals ............................ 10 6. Online Help ............................. 11 7.
  • Page 3 Table of Contents 6. Restore setting..........................40 7. Save setting ............................41 8. Initialize setting ..........................42 9. System information ......................... 42 10. Reboot/Shutdown..........................45 11. Firmware version up ........................46 PLC-Backup ................47 1. “PLC-Backup” menu basic operations ....................48 1.
  • Page 4 Table of Contents Installation ................85 1. Install the Product ..........................86 1. Installation Conditions ........................86 2. Mounting on/Removing from a DIN Rail..................89 3. Setting the Configurable Type Module ..................92 2. Connecting to an External Device ...................... 96 3.

  • Page 5: Introduction

    Introduction This section provides necessary information of the product such as the outline, bundled items and manuals before actual use. — 5 —...

  • Page 6: About The Product

    — — Introduction CPSA-PCB100 Reference Manual 1. About the Product This product is a controller which periodically obtains and saves the programs and the configured data as well as the parameters of PLC used in a control device so that they can be restored easily when the system fails.

  • Page 7: Features

    The product has LED for an operation check, which helps you visually confirm the communication status of each interface.  No electrolytic capacitor battery No electrolytic capacitor is used. The Contec is creating the product with a longer life. — 7 —...

  • Page 8: Product Configuration List

    Please see the CONTEC website regarding power supply recommendation (https://www.contec.com/). Use the supplied plastic DIN rail when connecting this product and a module on a desk top for ...

  • Page 9: Procedure Until Ready To Use

    — — Introduction CPSA-PCB100 Reference Manual 4. Procedure until ready to use The followings show the standard procedure until the product is ready to use. Connect with a PC Refer to page 22 Set up with CONPROSYS WEB Setting Refer to page 23 Set up the network of PC Refer to page 32 Set Username and Password...

  • Page 10: Related Manuals

    Reference Manual Download from Read this when setting up the This describes the hardware and the Contec "CONPROSYS WEB Setting" software aspects such as settings. website (PDF)  Download Manuals Download the manuals accordingly from the following URL.

  • Page 11: Online Help

    — — Introduction CPSA-PCB100 Reference Manual 6. Online Help We offer the detailed information on “CONPROSYS VTC” for assembling processing tasks such as calculation and control as well as on “CONPROSYS HMI” for operating and editing the monitoring screen through the Online Help. Consult the Online Help as necessary.

  • Page 12: Check The Firmware Version

    Before start using the product, visit our website to check the version of firmware and update to the latest one if necessary. Updating firmware to the latest version will resolve troubles and stabilize the operation. Download https://www.contec.com/download/ *Refer to the "Firmware version up (page 46)" for the details of the firmware updating. — 12 —...

  • Page 13: Safety Precautions

    Safety Precautions Understand the following definitions and precautions to use the product safely. Never fail to read them before using the product. — 13 —...

  • Page 14: Safety Information

    — — Safety Precautions CPSA-PCB100 Reference Manual 1. Safety Information This document provides safety information using the following symbols to prevent accidents resulting in injury or death and the destruction of equipment and resources. Understand the meanings of these labels to operate the equipment safely. DANGER indicates an imminently hazardous situation which, if not DANGER avoided, will result in death or serious injury.

  • Page 15: Handling Precautions

    — — Safety Precautions CPSA-PCB100 Reference Manual 2. Handling Precautions DANGER Do not use the product in locations exposed to a flammable or corrosive gas. It may cause  explosion, fire, electrical shock, or malfunction. Do not allow the device to come into contact with foreign substances (metal particles, ...
  • Page 16 When removing connectors or cables, always unplug the power cables and confirm the LEDs  are turned off. Do not modify the product. CONTEC will bear no responsibility for any problems, etc., resulting  from modifying the product. In the event of failure or abnormality (foul smells or excessive heat generation), unplug the ...
  • Page 17  damage. To prevent the disconnection, always mount both of them on DIN rail for operations. Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever  (Including damages for loss of business profits) arising out of the use or inability to use this CONTEC product or the information contained herein.

  • Page 18: Fcc Part15 Subpart B Class A Notice

    — — Safety Precautions CPSA-PCB100 Reference Manual 1. FCC PART15 Subpart B Class A Notice NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 19: Battery Handling And The Storage In Eu Signatory

    — — Safety Precautions CPSA-PCB100 Reference Manual 3. Battery handling and the storage in EU signatory This symbol mark is for EU countries only. This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and Annex II. This symbol mark means that batteries and/or accumulators, at their end-of-life, should be disposed separately from the household waste.

  • Page 20: Security Warning

    — — Safety Precautions CPSA-PCB100 Reference Manual 4. Security Warning When connecting to the network, be aware of security-related problems. See the examples of Security measures below and set up the product properly along with the network devices. 1. Information security risks Unauthorized access from the outside through a network could cause the system halt, data ...

  • Page 21: Set The Computer Network

    Set the Computer Network This section describes how to connect the product with a PC, set the network, and to check the communication. — 21 —...

  • Page 22: Connect With The Pc

    — — Set the Computer Network CPSA-PCB100 Reference Manual 1. Connect with the PC To set the product, you need to first set up the network between the PC and the product in order to establish communication. First, connect the product with the PC. Follow the instructions below to connect the PC, the controller, and the power unit.

  • Page 23: Set The Pc Network

    — — Set the Computer Network CPSA-PCB100 Reference Manual 2. Set the PC Network Follow the “PC Network Setting Procedure” described below and set the network to make the IP addresses as shown. The product must set a unique IP address for the bold part (200 or 101) that is not used by other devices on your network.
  • Page 24 — — Set the Computer Network CPSA-PCB100 Reference Manual Double-click the appeared [Ethernet]. Click the [Property] in [Ethernet Status] dialog box. Double-click the [Internet protocol version 4(TCP/IPv4)] in [Ethernet Properties] dialog box. — 24 —...
  • Page 25 — — Set the Computer Network CPSA-PCB100 Reference Manual In the [Internet protocol version 4 (TCP/IPv4) property], set IP address and Subnet mask as shown below. Click the [OK] →the [OK] → the [Close] to close the dialog box and complete the network setting.

  • Page 26: Check Communication

    — — Set the Computer Network CPSA-PCB100 Reference Manual 3. Check Communication Start the web browser on your computer. Enter IP address (10.1.1.101) of the controller in the address bar, then press [Enter] key. The dialog box asking for the User name and Password appears, enter them and click the [OK]. Refer to “Compatible Web Browser (page 32)”...

  • Page 27: Connect With Plc

    — — Set the Computer Network CPSA-PCB100 Reference Manual 4. Connect with PLC To run the product, you need to establish the communication with PLC. The product can be connected with PLC by using LAN cable, or by RS-422/485A. Follow the instructions below to connect the product and PLC. 1.

  • Page 28: Connecting By Rs-422/485A

    — — Set the Computer Network CPSA-PCB100 Reference Manual 2. Connecting by RS-422/485A Add the "CPS-COM-2PD" to the product. When connecting by RS-422/485A, additional purchase of the serial communication module  "CPS-COM-2PD" (configurable type) is necessary in order to add the function. After adding the CPS-COM-2PD to the product, connect the twisted pair cable with the shield to the CPS-COM-2PD connector, and to the RS-422/485A connector of the PLC.
  • Page 29 — — Set the Computer Network CPSA-PCB100 Reference Manual Example setting of the connecting cable and CPS-COM-2PD Setting of the connecting cable and CPS-COM-2PD is dependent on the PLC to which you are connecting. Cable Connection Pin assignment CPS-COM-2PD Pin Number Signal Name Description Signal ground RxD +...
  • Page 30 — — Set the Computer Network CPSA-PCB100 Reference Manual CAUTION For the CPS-COM-2PD, set "Connection Self-loop to RTS and CTS" in Full Duplex. Use the terminator in accordance with the PLC to which you are connecting. Likewise, for the PLC side, set Full Duplex (4-wire), Self-loop if there are RTS and CTS, and use the terminator in accordance with the PLC as well.

  • Page 31: Conprosys Web Setting

    CONPROSYS WEB Setting This chapter describes the product system and functions. — 31 —...

  • Page 32: Conprosys Web Setting Outline

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 1. CONPROSYS WEB Setting Outline The functions of the product can be set easily with the “CONPROSYS WEB Setting” through a browser. 1. Compatible Web Browser CONPROSYS WEB Setting is compatible with the following browsers. Compatible Web browser Supported Version Microsoft Internet Explorer...

  • Page 33: Conprosys Web Setting Basic Operation

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 3. CONPROSYS WEB Setting Basic Operation  CONPROSYS WEB Setting Page Structure Click the menu item on the left side of the screen. This opens a page to set the details of the menu on the right side of the screen.

  • Page 34: Menu Function List

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 2. Menu Function List Menu Functions are listed below. Menu item name Function Description General setting Network setting Set up the network such as “IP address”. Page 35 User/Password setting Set up the user and password to log in through a web browser. Page 37 Time setting Set up the name of NTP server that obtains the time and date.

  • Page 35: Function Details

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 3. Function Details 1. Network setting Set up IP address of the product and check network communications. * Networks can be set for LAN A and LAN B respectively.  Select Select how to set IP address. [Static]: Set up IP address and Subnet mask and so on.
  • Page 36 — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual  IP address Set up IP address. It is enabled when [Static IP] is selected. [Default]: LAN A (Web setting screen) : 10.1.1.101 : LAN B (PLC connection) : 192.168.1.101  Subnet mask Set up Subnet mask.

  • Page 37: User/Password Setting

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 2. User/Password setting Add or delete a user to log in CONPROSYS WEB Setting through a Web browser. Change a password from the factory default setting and make your own password.  User Name /Password Add or delete a user to log in CONPROSYS WEB Setting through a Web browser.

  • Page 38: Time Setting

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 3. Time setting Set up the name of NTP server that obtains the time and date.  Time sync setting Current date and time Display the current data and time. By clicking [reload], time is updated from the synchronization server. By clicking [write], the current time is written to ROM.

  • Page 39: Data Transfer Setting

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual Time zone [Default]: UTC+09(JST-9) Change the time zone setting to UTC and use the product.  Change data and time When setting date and time manually, enter date and time in the field, then update. [Setting]: 1970-01-01 00:00:00 - 2038-1-19-03:14:07 [Default]: 1970-01-01 00:00:00 4.

  • Page 40: Backup Setting

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 5. Backup setting Do not use this function. 6. Restore setting Do not use this function. — 40 —...

  • Page 41: Save Setting

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 7. Save setting Save the contents set in CONPROSYS WEB Setting to ROM. Click the [save to ROM]. PWR LED starts flashing and saving begins. CAUTION Do not turn off the power until PWR LED flashing has stopped. (approx.: five seconds) Without saving, the contents return to those before setting at rebooting or shutting down.

  • Page 42: Initialize Setting

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 8. Initialize setting Initialize all of the settings to their factory defaults. Click the [initialize] to initialize the settings. Perform the [Save setting] and the [Reboot] to enable the initialized settings. 9. System information Display the details of the system information of the product.
  • Page 43 — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual The screen below is shown.  Version Display the firmware version.  Serial number Display the serial number.  ID Display the required ID to register in CDS or CDS2 of cloud server. ...
  • Page 44 — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual  Server comm log Server communication log displays the communication log from the server. Item Description Show the latest communication log from the server specified as the Web server comm log data transfer URL. Azure log Show the latest sending data log to Azure IoT Hub.

  • Page 45: Reboot/Shutdown

    — — CONPROSYS WEB Setting CPSA-PCB100 Reference Manual  License Click the [View] to display the license information of the software. The approval is required to use the software. 10. Reboot/Shutdown This reboots or shuts down the product. Select “reboot” or “shutdown” and then click the [start]. LED flashing indicates rebooting or shutting down in process.

  • Page 46: Firmware Version Up

    CONPROSYS WEB Setting CPSA-PCB100 Reference Manual 11. Firmware version up Update the firmware with “version up” file. Firmware version- up file can be downloaded from the CONTEC website. https://www.contec.com/download/ Download From the [Browse] button, specify the firmware and click the [Upload] button.

  • Page 47: Plc-Backup

    PLC-Backup This section describes PLC-Backup menu and each of the setting procedure. — 47 —...

  • Page 48: Plc-Backup" Menu Basic Operations

    — — PLC-Backup CPSA-PCB100 Reference Manual 1. “PLC-Backup” menu basic operations 1. “PLC-Backup” Menu Start the Web browser on your pc that is connected with the controller. After the connection has completed, enter “http://10.1.1.101:/viewer/view.htm?pagepath=/SD/PAGE/Menu.Page&layer=0” in the address bar, then press the [enter] on your keyboard. The dialog box asking for the User name and Password appears, enter them and click the [OK].

  • Page 49: Setup Menu

    — — PLC-Backup CPSA-PCB100 Reference Manual 2. Setup Menu  System Setup The system setup allows you to select a connecting PLC type and to set a battery replacement cycle. Click the “Edit” button to move to the edit page, and click the “Menu” button to return to the “Menu”. Edit Page Message ¥¥...
  • Page 50 — — PLC-Backup CPSA-PCB100 Reference Manual Setup PLC Type See below to set up PLCs according to the types. Item Display/Input Description PLC type Display List of available PLCs PLC type • Current value Display PLC type currently set PLC type • Input value Input Move to the [System Setup] –...
  • Page 51 — — PLC-Backup CPSA-PCB100 Reference Manual  PLC Communication Setup Set up the details of PLCs in the PLC communication. Click the “Edit” button to move to the edit page, and click the “Menu” button to return to the “Menu”. Setup PLC Communication See below to set PLC communication.
  • Page 52 — — PLC-Backup CPSA-PCB100 Reference Manual Item Display/Input Description Display PLC number that is currently selected Page Display Page name that is currently selected Current Value Enable/Disable Display Enable/Disable that is currently set Name Display PLC name that is currently set Communication Method Communication method that is currently set Display...
  • Page 53 — — PLC-Backup CPSA-PCB100 Reference Manual Edit the Area page (PLC by SHARP) Message Item Display/Input Description Page Display Page name that is currently selected Current Value Name Display PLC name that is currently set Area 1-3 Enable/Disable Display Area enable/disable that is currently set Area 1-3 File No.
  • Page 54 — — PLC-Backup CPSA-PCB100 Reference Manual Item Display/Input Description “PLC Switch” button Switch to the selected PLC setup “Page Switch” button Switch to the selected page “Register” button Execute the registration process “Return” button Return to the [PLC Communication Setup] page —...
  • Page 55 — — PLC-Backup CPSA-PCB100 Reference Manual Edit the Area page (PLC by Mitsubishi Electric) Message Item Display/Input Description Page Display Page name that is currently selected Current Value Name Display PLC name that is currently set Area 1-3 Enable/Disable Display Area backup enable/disable that is currently set Area 1-3 Device Type Display...
  • Page 56 — — PLC-Backup CPSA-PCB100 Reference Manual Item Display/Input Description “Register” button Execute the registration process “Return” button Return to the [PLC Communication Setup] page — 56 —...
  • Page 57 — — PLC-Backup CPSA-PCB100 Reference Manual Edit the Area page (PLC by JTEKT) Message Item Display/Input Description Page Display Page name that is currently selected Current Value Name Display PLC name that is currently set Area 1-3 Enable/Disable Display Area backup enable/disable that is currently set Area 1-3 Device Type Display Device type that is currently set...
  • Page 58 — — PLC-Backup CPSA-PCB100 Reference Manual Edit the Battery page Message Item Display/Input Description Page Display Page name that is currently selected Current Value Name Display PLC name that is currently set Battery Replacement Day Display Battery replacement day that is currently set Input Value Battery Replacement Day Input...
  • Page 59 — — PLC-Backup CPSA-PCB100 Reference Manual  Schedule Setup The schedule setup allows you to schedule the backup. Click the “Edit” button to move to the edit page, and click the “Menu” button to return to the “Menu”. Edit page Message —...
  • Page 60 — — PLC-Backup CPSA-PCB100 Reference Manual Schedule setup See below to set a PLC schedule. Item Display/Input Description Display PLC number that is currently selected PLC • Enable/Disable Display PLC • Enable/Disable that is currently set Current Value Name Display PLC name that is currently set Schedule •...

  • Page 61: Maintenance Menu

    — — PLC-Backup CPSA-PCB100 Reference Manual 3. Maintenance Menu  Monitor The monitor allows you to set the Battery Replace Recommendation Day, the Backup History, and the Manually-Backup and Restore. Click “Display Update“ to update the backup information of PLCs, and click the “Menu” button to return to the “Menu”.
  • Page 62 — — PLC-Backup CPSA-PCB100 Reference Manual Check the battery replace recommendation day and the backup history See below to check the battery replace recommendation day and the backup history. Item Display/Input Description PLC • Enable/Disable Display PLC • Enable/Disable that is currently set Name Display PLC name that is currently set...

  • Page 63: System Setup

    — — PLC-Backup CPSA-PCB100 Reference Manual 2. System Setup 1. Configure PLCs according to types Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [System Setup] – [Edit] and move on. The page below [Edit] appears. In “PLC Type •...

  • Page 64: Configure Battery Replacement Cycle

    — — PLC-Backup CPSA-PCB100 Reference Manual 2. Configure Battery Replacement Cycle Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [System Setup] – [Edit] and move on. The page below [Edit] appears. In “Battery Replacement Cycle • Current value”, the battery replacement cycle currently set is displayed.

  • Page 65: Plc Communication Setup

    — — PLC-Backup CPSA-PCB100 Reference Manual 3. PLC Communication Setup 1. Configure PLC Setup (Basic) Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [PLC Communication Setup] – [Edit] and move on. The page below [Edit] appears. (This is the page to set the PLC basic information.
  • Page 66 — — PLC-Backup CPSA-PCB100 Reference Manual * All of the settings will be deleted if you click the “PLC Switch(1-5)” button, “Page Switch(Basic, Area, Battery)” button, or “Return” button and go back to the previous page before confirming the settings by clicking the “Register” button. ←...

  • Page 67: Configure Plc Setup (Area)

    — — PLC-Backup CPSA-PCB100 Reference Manual 2. Configure PLC Setup (Area) Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [PLC Communication Setup] – [Edit] and move on. The page below [Edit] appears. (This is the page to set the PLC area information. [Page Switch] – [Area]) In Area page, you need to enter the “Area information”...
  • Page 68 — — PLC-Backup CPSA-PCB100 Reference Manual * All of the settings will be deleted if you click the “PLC Switch(1-5)” button, “Page Switch(Basic, Area, Battery)” button, or “Return” button and go back to the previous page before confirming the settings by clicking the “Register” button. ←...

  • Page 69: Configure Plc Setup (Battery)

    — — PLC-Backup CPSA-PCB100 Reference Manual 3. Configure PLC Setup (Battery) Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [PLC Communication Setup] – [Edit] and move on. The page below [Edit] appears. (This is the page to set the PLC battery information. [Page Switch] – [Battery]) In Battery page, you need to enter the “Battery information”...

  • Page 70: Configure Schedule Setup

    — — PLC-Backup CPSA-PCB100 Reference Manual 4. Configure Schedule Setup Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [PLC Communication Setup] – [Edit] and move on. The page below [Edit] appears. (This is the page to set the PLC backup) In Schedule page, you need to enter the “Schedule information”...

  • Page 71: Monitor

    — — PLC-Backup CPSA-PCB100 Reference Manual 4. Monitor 1. Configure Backup Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [Monitor]. The figure below appears. “PLC Information” and “Backup History” of five PLCs are displayed in 1-5 respectively. If you wish to update the “PLC information”...

  • Page 72: Configure Manually-Backup

    — — PLC-Backup CPSA-PCB100 Reference Manual 2. Configure Manually-Backup Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [Monitor]. The figure below appears. Select PLC you wish to back up manually from PLC 1 to PLC 5. The green line is displayed under the button of the PLC number you selected.

  • Page 73: Configure Restore

    — — PLC-Backup CPSA-PCB100 Reference Manual 3. Configure Restore Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [Monitor]. The figure below appears. Select a backup history from 1-4 Select a backup history you wish to restore from “Backup History1-4” in PLC 1to PLC5. The selected PLC number is displayed in the “PLC”...

  • Page 74: Monitor Failure Diagnosis

    — — PLC-Backup CPSA-PCB100 Reference Manual 5. Monitor Failure Diagnosis 1. Check Failure Diagnosis Page Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [Failure Diagnosis]. The figure below appears. “Diagnosis State” of each PLC is displayed in 1-5 respectively. (The item turned on red indicates the error occurs.) Click the “Menu”...

  • Page 75: Monitor Error History

    — — PLC-Backup CPSA-PCB100 Reference Manual 6. Monitor Error History 1. Check Error History Page Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [Error History]. The figure below appears. Click “Display Update” button to update the list of error history. “Page”...

  • Page 76: Monitor Operation History

    — — PLC-Backup CPSA-PCB100 Reference Manual 7. Monitor Operation History 1. Check Operation History Refer to “PLC-Backup” menu (Page47) to start Web browser. From “PLC-Backup” menu, select [Operation History]. The figure below appears. Click “Display Update” button to update the list of operation history. “Page”...

  • Page 77: Product Nomenclature And Function

    Product Nomenclature and Function This section describes product component names and their functions, pin assignment of each connector. — 77 —...

  • Page 78: Nomenclature Of Product Components

    — — Product Nomenclature and Function CPSA-PCB100 Reference Manual 1. Nomenclature of Product Components Component names of the product are shown in the figure below. Name Function Stack Bus Used for power supply and communication with the configurable type module. Maintenance Connector Do not use it.

  • Page 79: Description Of Product Components

    — — Product Nomenclature and Function CPSA-PCB100 Reference Manual 2. Description of Product Components Components such as connectors, switches are described. 1. Stack Bus It is used for power supply and communication to the configurable type module. CAUTION Never set or remove the product while power is active. ...

  • Page 80: Led Indicator

    — — Product Nomenclature and Function CPSA-PCB100 Reference Manual 4. LED Indicator Status of the product is indicated by ON/OFF and flashing of LED. The meaning of each LED is described below.  LED Indicator 1 Color and Description Color Display Description Green...

  • Page 81: Rotary Switch

    — — Product Nomenclature and Function CPSA-PCB100 Reference Manual 5. Rotary Switch For both H and L of ID, use with the setting [00]. 6. Digital Input/Digital Output Connector *Reserved. — 81 —...

  • Page 82: Lan Port

    — — Product Nomenclature and Function CPSA-PCB100 Reference Manual 7. LAN Port This product has 2 ports of Ethernet LAN Port. Network type: 100BASE-TX/10BASE-T Transmission speed: 100M/10Mbps Maximum network path length: 100m/segment Link /Act Speed Pin Assignment Pin No. Signal Name Description Transmission data (+) output Transmission data (-) output...

  • Page 83: Dip Switch

    — — Product Nomenclature and Function CPSA-PCB100 Reference Manual 8. DIP switch It is used for user setup. *The factory default of all switches is set to “OFF”. *Do not use this. 9. Power Switch It controls the power supply. Pin Assignment Operation Description...

  • Page 84: Usb Port

    — — Product Nomenclature and Function CPSA-PCB100 Reference Manual 11. USB Port *Reserved. 12. RS-232C Serial Port This product has 1port of RS-232C compliant serial interface. 9-pin D-SUB (MALE) is used for this product. The baud rate that can be used for PLC-Backup is 4,800 bps -19,200bps. 9-pin D-SUB (Male) No.4-40UNC inch nut...

  • Page 85: Installation

    Installation This section describes how to mount the product on a DIN rail, and to connect to an external device with a cable. — 85 —...

  • Page 86: Install The Product

    — — Installation CPSA-PCB100 Reference Manual 1. Install the Product 1. Installation Conditions  Installation Orientation Install the product in the orientations shown below (0 °C). Other orientations may cause problems such as malfunctions due to inadequate heat dissipation. Orientation for DIN rail Mounting —...
  • Page 87 — — Installation CPSA-PCB100 Reference Manual  Ambient Temperature The ambient temperature is decided from the multiple measurement points which are a 50mm- distance from the product. During the operation, adjust the air current to make certain that the temperatures measured in the points stay within the specified temperature.
  • Page 88 — — Installation CPSA-PCB100 Reference Manual CAUTION The product is an open-type device (a device designed to be housed inside other equipment)  and must always be mounted inside a mechanical enclosure having enough strength. Note that although the ambient temperature is within the specified range, an operational ...

  • Page 89: Mounting On/Removing From A Din Rail

    — — Installation CPSA-PCB100 Reference Manual 2. Mounting on/Removing from a DIN Rail This product should be set on DIN rail for operation. CAUTION The connection connector of the controller or modules have no locking mechanisms. Therefore, they might be moved over when inserting or removing cables, using the switches, or transferring the products.
  • Page 90 — — Installation CPSA-PCB100 Reference Manual Push the hook up to lock the product on the DIN rail.  How to Remove Pull down the hook to unlock. If the hook is stuck, use a slotted screwdriver to unlock. Fixed hook —...
  • Page 91 — — Installation CPSA-PCB100 Reference Manual Unlock the hook with a slotted screwdriver There are two ways to unlock the hook using a slotted screwdriver. Unlock it by one of the following methods. Using the screwdriver as leverage  Insert a slotted screwdriver (the point should be smaller than 4.5mm) into a hole. (see the figure below) By using the screwdriver as leverage, move it upward in the direction of the arrow to unlock.

  • Page 92: Setting The Configurable Type Module

    — — Installation CPSA-PCB100 Reference Manual 3. Setting the Configurable Type Module CAUTION Always confirm the PWR-LED is turned off before setting or removing the modules  Always check the module is firmly fixed on DIN rail with hooks when setting the product. ...
  • Page 93 — — Installation CPSA-PCB100 Reference Manual Engage the side rail of the setting module to the side rail of the controller (or another module) that is already mounted. When the rails fit, slide the setting module all the way toward the DIN rail. Module side rail 山路を登りながら...
  • Page 94 — — Installation CPSA-PCB100 Reference Manual  How to Remove First, slide the attached end cover from the configurable type module to remove it. Unlock the hooks of the module. If the hooks are stuck, use a slotted screwdriver to unlock. Unlock the hooks with a slotted screwdriver There are two ways to unlock the hooks using a slotted screwdriver.
  • Page 95 — — Installation CPSA-PCB100 Reference Manual By rotating the screwdriver  Place the slotted screwdriver (the point should be smaller than 8mm) as shown in the figure. Rotate the screwdriver 90-degree in either direction. With the hooks unlocked, pull the module toward you. Put back the end cover to the controller.

  • Page 96: Connecting To An External Device

    — — Installation CPSA-PCB100 Reference Manual 2. Connecting to an External Device Use the supplied connector plug to connect the product to an external device. Connection cable Power Supply The supplied connector External Device The following example describes how to make the connecting cable with a supplied connector. Example of making the connecting cable with a 3-pin connector Applicable wires: AWG20 –...
  • Page 97 — — Installation CPSA-PCB100 Reference Manual Example of making the connecting cable with a 6-pin connector Applicable wires: AWG28 – 16 Strip off approximately 9mm (plus or minus 0.5mm) of the covered part of cable and insert it to the opening. After the insertion, secure the stripped part by turning screws with a slotted driver to prevent it from disconnecting.

  • Page 98: Cable Connection

    Use copper wires that tolerate a temperature of 75 °C or higher. Recommended power supply is the optional products of the CPS-PWD-30AW24-01 or CPS-PWD- 90AW24-01(CONTEC). CAUTION If the maximum output current of the external power supply is smaller than the maximum consumption current of the product, the abnormal operations might occur due to the inrush current at the start-up time or the load fluctuation.

  • Page 99: Lan

    — — Installation CPSA-PCB100 Reference Manual 2. LAN  LAN Cable Use the LAN cable described below Category Category 5 or better Cable Length Within 100 meters Refer to “LAN Port” in the page 82 for details of the LAN port and pin assignment. 3.

  • Page 100: Troubleshooting

    Troubleshooting This section describes how to solve the troubles when the product does not function properly. — 100 —...

  • Page 101: Troubleshooting

    — — Troubleshooting CPSA-PCB100 Reference Manual 1. Troubleshooting When the product does not function properly, perform the following checks 1. In general  Check the LEDs on the front panel Check that PWR LED is on.  Check that ST1 LED is flashing. ...
  • Page 102 — — Troubleshooting CPSA-PCB100 Reference Manual  Your user name and password are not recognized when you connect from a browser on a host computer: - Both the user name and password are case-sensitive. (upper and lower-case letters are treated as different).

  • Page 103: Appendix

    Appendix This section lists the specifications and the physical dimensions of the product, and the details of model name. — 103 —...

  • Page 104: Specifications

    — — Appendix CPSA-PCB100 Reference Manual 1. Specifications 1. Specifications Function Specifications Item Description CODESYS Version V3.5 SP7 Patch2 or any later version Compatible Language LD, SFC, FBD, ST, IL, CFC Function (IEC61131-3 compliant) Field Bus Modbus TCP Master / Slave Communication Protocol OPC-UA Server Program Size...
  • Page 105 — — Appendix CPSA-PCB100 Reference Manual Item Description Transmission (Green), Reception (Green) Digital input and Input type Opto-coupler Isolation Input (Compatible with Output current sink output) (negative logic) *1 (reserved) Input isolation Opto-coupler Isolation Input voltage resistance 1000V The number of input signal channels Open-circuit impedance 10kΩ...
  • Page 106 — — Appendix CPSA-PCB100 Reference Manual Item Description Surge protection element Interactive TVS diode V+ - V-, V- - FG Stand off voltage: ±30V, Peak pulse power: 400W (1msec) Physical dimensions (mm) 44.7(W) x 94.7(D) x 124.8(H) (No projection included) Weight 300g Installation method...
  • Page 107 — — Appendix CPSA-PCB100 Reference Manual PLC Specifications Item Description Supported PLC PLCs *7 The same series of up to five PLCs can be connected. PLC by SHARP JW300 series "Configured data" backup available JW50H/70H/100H series, JW30H series "Program" "Configured data" backup available PLC by Mitsubishi Electric MELSEC-Q series "Parameter"...

  • Page 108: Power Requirements

    When you restart the power, give the product for at least one second (or longer) of the power  OFF time. When you use with the CPS-PWD-90AW24-01 (by CONTEC), instantaneous voltage drop  allowed time is 20 milliseconds or less...

  • Page 109: Physical Dimensions

    — — Appendix CPSA-PCB100 Reference Manual 2. Physical Dimensions 94.7 44.7 [mm] — 109 —...

  • Page 110: Battery Disposal

    — — Appendix CPSA-PCB100 Reference Manual 3. Battery Disposal 1. Battery Specification The product contains one battery and the details are as follows: Item Description Type Lithium primary battery Model BR2330A/HD Maker Panasonic Nominal Voltage Nominal Volume 255mAh 2. How to remove the battery When disposing of the product, follow the instruction below and remove the battery.
  • Page 111 — — Appendix CPSA-PCB100 Reference Manual Lift off the top cover. Unhook the five tabs of the product to remove the body cover. Openings Cut the two holding metals with nippers and take off the battery. Battery Support CAUTION When disposing of the battery, please comply with your local municipal regulations and ordinances. —...

  • Page 112: Backup Range

    — — Appendix CPSA-PCB100 Reference Manual 4. Backup Range 1. Backup Range JW-50H/70H/100H series by SHARP Item Backup Range LAN connection File 0 0 – 17777 File 1-7 0 – 177777 The available file number and data range differ depending on the capacity of extended memory.
  • Page 113 — — Appendix CPSA-PCB100 Reference Manual JW-300 series by SHARP Item Backup Range LAN connection File 0 0 – 17777 File 1- 99 0 – 177777 The available file number and data range differ depending on the PLC model number. Make sure to check it before setting up.
  • Page 114 — — Appendix CPSA-PCB100 Reference Manual MELSEC-Q series by Mitsubishi Electric Item Backup Range LAN connection 0 to maximum value should be set within the parameter setting range. 0 to maximum value should be set within the parameter setting range. Backup is possible without the program Program/Parameter capacity/parameter type settings.*1...
  • Page 115 — — Appendix CPSA-PCB100 Reference Manual TOYOPUC-PC10G series by JTEKT Item Backup Range LAN connection D1 – D3 0 – FFF U0 – U3 0 – 7FFF EB0 – EB7 0 – 7FFF The available data capacity differs depending on CPU version. Make sure to check the backup ...

  • Page 116: Optional Products

    (Input: 100 - 240VDC, Output: 24VDC 3.8 A) CPS-PWD-30AW24-01 Fitting power supply 30W (Input: 100 - 240VDC, Output: 24VDC 1.3 A) Configurable Type CPS-COM-2PD With RS-422A/485 (2 ports) Module Visit the CONTEC website for the latest optional products. https://www.contec.com/ Website — 116 —...

  • Page 117: Customer Support And Inquiry

    Customer Support and Inquiry CONTEC provides the following support services for you to use CONTEC products more efficiently and comfortably. — 117 —...

  • Page 118: Services

    — — Customer Support and Inquiry CPSA-PCB100 Reference Manual 6. Services CONTEC offers the useful information including product manuals that can be downloaded through the CONTEC website. Download https://www.contec.com/download/ You can download updated driver software, firmware, and differential manuals in several languages. Membership registration (myCONTEC) is required to use the services.

  • Page 119: Index

    Index — 119 —...
  • Page 120 — — Index CPSA-PCB100 Reference Manual Revision History MONTH YEAR Summary of Changes December 2018 The First Edition April 2019 The supported PLCs were increased. — 120 —...
  • Page 121 3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan https://www.contec.com/ No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO., LTD. CPSA-PCB100 Reference Manual NA06530 (LYWP033) 04262019_rev3 [12102018] April 2019 Edition...

This manual is also suitable for:

Conprosys cpsa-pcb100

Table of Contents