Winch Installation - Polaris 2881667 Manual

4500 hd winch kit
Table of Contents

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t
2. Install contactor
h
screws
. Tighten screws.
3. Loosely install 250 mm long BLACK power cable
u
and RED power cable
posts on contactor.
4. Loosely install opposite ends of power cables
i
and
to vehicle terminal block. Ensure routing
prevents contact with hot components, sharp
edges, or moving parts.
• RED power cable: To post
battery connection cable (unswitched 12V POS)
• BLACK power cable: To post
BLACK battery connection cable (12V NEG)
E
Terminal block post
(accessory switched 12V POS) will be used later.
5. Tighten nuts on contactor (red and black wire
posts), then install terminal boots.
to underhood liner using four
i
to corresponding color
C
with existing RED
D
with existing
NOTE
with existing ORANGE wire
Instr 9926739
6. Torque nuts on terminal block (red and black wire
posts) to specification.
20–25 in. lbs. (2.3–2.8 Nm )

WINCH INSTALLATION

Bumper is heavy. Provide adequate support for
bumper before removing final screws in next step.
Failure to comply may result in personal injury or
1. Support front bumper while removing four bolts
(two upper, two lower) securing bumper to vehicle,
then remove bumper. Retain hardware.
u
2. Loosely install mounting plate
four screws
Winch shown is configured for autostop fairlead (not
included); installation similar for roller fairlead
Rev 02 2018-09
Page 4 of 9
TORQUE
CAUTION
damage to bumper.
a
to winch
l
. Torque screws to specification.
TORQUE
14 ft. lbs. (10 Nm) ± 10%
NOTE
(included).
q
using

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