Related Manuals for NARDI COMPRESSORI PACIFIC E23
Summary of Contents for NARDI COMPRESSORI PACIFIC E23
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Page 1: Exploded View Drawing Filter Housing Pac Filter
PACIFIC E23 – EG23 PACIFIC E23 PACIFIC EG23 HIGH PRESSURE BREATHING AIR COMPRESSOR User’s and Maintenance Manual P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 2: Exploded View Drawing Filter Housing Pac Filter
WARNING. The operation of this machine is to take place only after having read this manual in all its parts. P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 3: Lifetime Filter Cartridges Charts - Pac Filter 1, Pac Filter 2 And Pac Filter
Brief Introduction page 05 1.04 Description of the Compressor Block page 06 1.05 Description of PACIFIC E23 – EG23 (Breathing Air) page 07 1.06 Technical Datasheet PACIFIC E23 – EG23 page 08 SAFETY REGULATIONS FOR THE USE OF THE COMPRESSOR page 09 2.01... -
Page 4: Table Of Contents
Exploded View Drawing Filling Valve 200 Bar page 47 Exploded View Drawing Filling Devices with Connections page 48 Exploded View Drawing Automatic Condensate Drain page 49 MAINTENANCE SCHEDULE TABLE page 50 P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... - Page 5 1.03 BRIEF INTRODUCTION: PACIFIC E23 – EG23 is a high pressure compressor used to compress air for breathing in scuba diving, firefighting and military applications, among others. The maximum compression pressure can arrive at 420 bar and the exercise pressure can be 225 bar or 330 bar.
- Page 6 Safety valve 3 stage and relief valve Intermediate separator 3 stage Gear oil pump for forced-feed lubrication Oil filter Oil refill plug Oil sump drain plug and tap P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 7 DESCRIPTION OF PACIFIC E23 – EG23 : The structure of the PACIFIC E23 – EG23 is very robust, designed to suppress vibration discharging it on the ground and thus reducing up to 60% of noise. This is possible thanks to an internal thermo acoustic insulation that guarantees noise levels lower than 70db(A).
- Page 8 PACIFIC E23 – EG23 1.06 TECHNICAL DATASHEET PACIFIC E23 – EG23 : TABELLA CARATTERISTICHE TECNICHE - TECHNICAL DATA Description Descrizione Unità - Unit PACIFIC E23 PACIFIC EG23 Working Pressure Pressione di esercizio Charging rate Aria Resa L/min. – m /h – cfm 230 –...
- Page 9 Make sure that when you service the machine or replace any spare parts on the compressor, it is not pressurized and the power cable is disconnected from the power line. • Regularly replace air filter cartridges only with genuine products from Nardi Compressori (tested material). •...
- Page 10 12 months. • Check regularly the condition of the fittings. • Do not repair damaged parts if you do not have original parts from Nardi Compressori. • Do not modify the machine except with express written authorization from Nardi Compressori. •...
- Page 11 If the repair takes place outside Nardi Compressori, the cost of shipping of replacement parts is for account of the buyer (replacement of defective parts must be performed only by technically trained personnel that NARDI COMPRESSORI’s trained staff has assessed/trained and approved before the repair job is done).
- Page 12 7 days after delivery. The compressor PACIFIC E23 – EG23 is designed to facilitate handling. In fact, if you look at the bottom, you will notice it has an opening which allows it to be picked up using a forklift.
- Page 13 Minimum air circulation ( m³/h ) = Capacity of the compressor ( l/min ) x 7,5 Tab. D To ensure that there is sufficient ventilation and that the fan flow rate is adequate simply measure the speed of the 13 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 14 • Have an electrician check that the system is compliant and that it can support the maximum power draw of the compressor shown under the CE label by NARDI COMPRESSORI. • We recommend installing a circuit breaker or fuse adapted to the power consumption of the motor.
- Page 15 - You can see the correct direction of rotation in the picture above. Make sure that air comes out from the top of the compressor, and not from the bottom. 15 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 16 EXPLOSION of the compressor. All compressors are tested by NARDI COMPRESSORI before delivery, but for powering it on you need to follow these safety steps: •...
- Page 17 If you need to use the compressor at a pressure higher than 225 bar Nardi Compressori can provide the material required to refill at higher pressure with different filling valves, connectors and safety valves with higher calibration.
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Page 18: Maintenance And Service
IMPORTANT: All maintenance operations must be performed by the technical staff of NARDI COMPRESSORI or by qualified technical staff. IMPORTANT: All maintenance operations must be performed with the machine switched off and the power cable disconnected. -
Page 19: Oil Change
OIL: Oil is a very important component for the life of the compressor over time. Nardi Compressori has studied in detail the compressor so that it has a large capacity oil sump and oil filter. A magnet has been fixed on the case to attract all metallic impurities that settle at the bottom of the case. -
Page 20: Alarm Oil Level
Release the latches on the lid and remove the filter cartridge. • Clean with a damp cloth inside the filter housing and the cap. Insert the new filter cartridge and close the lid. 20 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 21: Maintenance Of Intermediate Separators
The life of the components of the filter is determined by the number of work cycles since the filter base and the filter head are subjected to dynamic loads due to pressurization and depressurization of the filter. Nardi Compressori recommends that a technical inspection be performed every 500 hours of operation. The filter cartridge should be replaced once exceeded the 8000 cycles at 300 Bar or 21000 cycles at 225 Bar. -
Page 22: Carbon Filter Cartridge
It is recommended you use only original materials supplied by Nardi Compressori. The users who wish to regenerate their cartridges have to be well prepared to do this and should use only materials from Nardi Compressori. - Page 23 PACIFIC E23 – EG23 23 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 24 PACIFIC E23 – EG23 24 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
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Page 25: Pressure Maintaining Valve
When the compressor is switched on, the valve stays closed until the entire system reaches 150 bar, and subsequently it opens. This valve is set by NARDI COMPRESSORI. No further calibration is required. 7.14... -
Page 26: Valve Replacement - First Stage
Test the valve by blowing compressed air in the flow direction. • Check the O-ring seal and replace if damaged. • Attach the head to the cylinder. • Secure the cooling tubes. 26 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 27: Valve Replacement - Third Stage
• Put the head in a vice. • Unscrew the valve bodies (one of these bodies is unscrewed with a special tool that is to be requested to Nardi Compressori). • Clean and remove all debris. • If the parts show signs of wear, change the worn parts. -
Page 28: Filling Valves And Filling Hoses
The default factory settings are: DRAIN CLOSED = 6 MINUTES (OFF) DRAIN OPEN = 2 SECONDS (ON) These settings can be changed through the electronic control panel. 28 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 29: Automatic Stop System
The compressor is equipped with an automatic stop system, which stops the compressor when the desired pressure is reached. This pressure switch is calibrated by NARDI COMPRESSORI at the time of testing of the finished compressor. This way, the operators do not need to stand next to the compressor all the time while the cylinders get filled, but may dedicate themselves to other activities. - Page 30 225 bar The highest value in the scale is calculated based on the characteristics of the compressor. This is set by NARDI COMPRESSORI at 225 BAR or 330 BAR according to the maximum pressure allowed by the compressor. 30 | P a g e PACIFIC E23 –...
- Page 31 If this happens more than once, get in contact with technical assistance. 31 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
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Page 32: Visible Alarms And Actions
The electronic panel may trigger several alarms, normally when this happens it means that one or more of the values of the parameters set by NARDI COMPRESSORI (maximum and minimum value tresholds) has been exceeded. Alternatively, it also occurs due to a signal sent from one of the various sensors placed in key locations in the compressor. -
Page 33: Trouble-Shooting
•Correct the calibration of the solenoid valve The compressor does not switched off automatically •Clean safety valve •Safety valve of last stage not working •Calibration safety valve •Replace safety valve 33 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 34: Spare Parts
16,00 10,50 1,25 Biella con sbatti olio Cuscinetto Anello di sicurezza PA001-015 PA001-035 VV025-005 16,00 10,00 1,25 Biella Vite Anello di sicurezza PA001-020 VB008-030 VV030-005 34 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 35: Exploded View Drawing Driving Gear
PA001-070 VD016-015 Compressor crankcase Pulley-fan compressor Washer PA001-050 PA001-080 VR016-020 PA001-055 Closing crankcase flange VB004-020 Screw VV006-010 Oil seal Screw Safety ring PA001-060 VB006-006 VV065-005 35 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 36: Exploded View Drawing Crankcase With Accessories
Oil fitting pipe Washer OR034-005 PA001-200 VR010-005 PA001-085 Support compressor PA001-201 Plug Support cooling tube Oil separator PA001-095 PA001-208 PA001-096 Support cooling tube PA001-205 Tube 36 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 37: Exploded View Drawing First Stage
Closure connection tube 12 mm PA002-025 Plate valve1 stage VD008-007 O-ring O-ring Washer OR094-005 PA002-036 VR008-006 OR100-005 O-ring PA002-040 Head 1 stage O-ring Connection OR101-005 PA002-045 37 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 38: Exploded View Drawing Second Stage
VR012-025 PA002-520 Pistone completo con segmenti PA002-594 Corpo valvola completo VR029-005 Rondella Pistone Valvola testa PA002-521 PA002-595 PA002-522 Set segmenti pistone PA110-082 Valvola di sicurezza 38 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 39: Exploded View Drawing Third Stage
O-ring PA004-671 Pressure valve O-ring Top valve OR060-005 PA004-672 OR066-005 O-ring PA004-676 Special O-Ring Piston guide Special spring PA002-505 PA004-678 PA002-511 Cylinder PA004-679 Setger valve 39 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 40: Exploded View Drawing Filter Separator
HR101-004 PA002-711 VR004-010 HR102-014 Nut fitting pipe PA002-712 Tube separator VR008-006 Washer Body pipe fitting ¼’’ for tube 6 mm INOX Tube separator HR103-141 PA002-713 40 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 41: Exploded View Drawing Filter Separator
Pipe fitting “L” 1/4"G for tube 6 mm PA002-725 Head filter separator Body pipe fitting “T” 1/4"G for tube 6 Support filter separator HR125-141 PA002-726 HR701-012 Washer gasket PA002-727 Tube separator 41 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 42: Exploded View Drawing Cooling System
O-ring Connecting tube OR022-015 PA003-035 VD004-010 PA001-095 Fixing for cooler PA003-040 Inter cooler VD006-015 Fixing for cooler Tube PA001-096 PA003-050 PA003-020 Inter cooler VB004-040 Screw 42 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... - Page 43 Filter cartridge - electric Screw OR003-005 PA100-101 VB008-070 O-ring Filter cartridge - gasoline Washer spring OR009-005 PA100-102 VR006-015 O-ring Support filter Sphere OR009-010 PA100-110 VV005-015 43 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 44 Filter cartridge - electric Screw OR003-005 PA100-201 VB008-070 O-ring Filter cartridge - gasoline Washer spring OR009-005 PA100-202 VR006-015 OR009-010 O-ring PA100-110 Support filter VV005-015 Sphere 44 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 45 O-ring PA100-301 Filter cartridge - electric VB008-070 Screw O-ring Filter cartridge - gasoline Washer spring OR009-005 PA100-302 VR006-015 OR009-010 O-ring PA100-110 Support filter VV005-015 Sphere 45 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
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Page 46: Exploded View Drawing Filling Valve 300 Bar
Fitting connection 300 BAR flow stop Closure nut Sphere PA112-006 PA112-025 VV005-015 PA112-008 Knob DIN 300 red PA112-026 Washer Knob guide DIN Spring PA112-009 PA112-031 46 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 47: Exploded View Drawing Filling Valve 200 Bar
Kit pressure valve Knob DIN 200 black Closure nut Sphere PA112-007 PA112-025 VV005-015 Knob guide DIN 200 Washer PA112-009 PA112-026 International connection INT-CGA Spring PA112-011 PA112-031 47 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 48: Exploded View Drawing Filling Devices With Connections
Filling Valve DIN 200 Cable connection pressure transducer HR379-002 Closing Plug 1/4'' G PA112-110 PA116-003 Washer 1/4'' G Filling Valve DIN 300 Screw HR701-012 PA112-120 VB006-016 48 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... -
Page 49: Exploded View Drawing Automatic Condensate Drain
VV005-015 Connection “L” Drain valve connection Sphere HR339-001 PA114-035 VV005-016 O-ring Sealing Ring OR008-005 PA114-041 O-ring Reducer OR011-010 PA114-042 OR026-005 O-ring PA114-045 Connection Stainless Steel 49 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com... - Page 50 Clean intake filter of the compressor Check oil level of compressor (ideally MAX) Check the performance of the filling hoses Check the performance of the cooling hoses 50 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 51 Clean intake filter of the compressor Check oil level of compressor (ideally MAX) Check the performance of the filling hoses Check the performance of the cooling hoses 51 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 52 Check O-Rings (Filters and cartridge) EVERY 50 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Filter cartridge activated carbon/molecular sieve (PAC FILTER 2) Check O-Rings (Filters and cartridge) 52 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 53 Replace cartridge of intake filter Inspection of body and base of filter activated carbon EVERY 250 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Replace cartridge of intake filter 53 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 54 Replace cartridge of intake filter Inspection of body and base of filter activated carbon EVERY 250 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Replace cartridge of intake filter 54 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...
- Page 55 Inspection of body and base of filter activated carbon EVERY 500 HOURS OF OPERATION OR DATE TECHNICIAN’S SIGNATURE ANNUALLY Contact the technician of Nardi Compressori Inspection and replacement of filter of last separator Oil change Check setting of safety valve EVERY 500 HOURS OF OPERATION OR DATE TECHNICIAN’S SIGNATURE...
- Page 56 PACIFIC E23 – EG23 EVERY 1,000 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Contact the technician of Nardi Compressori Replacement of valves EVERY 1,000 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Contact the technician of Nardi Compressori Replacement of valves ANNUALLY OR AS REQUESTED DATE TECHNICIAN’S SIGNATURE...
- Page 57 PACIFIC E23 – EG23 Clean intake filter Check instruments (zero on the gauge) 57 | P a g e PACIFIC E23 – EG23 Rev.01 Nardi Compressori – www.nardicompressori.com...