Related Manuals for NARDI COMPRESSORI PACIFIC E35
Summary of Contents for NARDI COMPRESSORI PACIFIC E35
- Page 1 PACIFIC E35 – EG35 PACIFIC E35 PACIFIC EG35 HIGH PRESSURE BREATHING AIR COMPRESSOR User’s and Maintenance Manual P a g e PACIFIC E35 - EG35 Nardi Compressori – www.nardicompressori.com...
- Page 2 PACIFIC E35 – EG35 This User’s and Maintenance Manual contains general information and instructions for the operation and maintenance of high pressure breathing air compressor EG35. All users must read PACIFIC E35 – this manual carefully and understand it in its entirety before operating the machine.
- Page 3 Brief Introduction page 05 1.04 Description of the Compressor Block page 06 1.05 Description of PACIFIC E35 - EG35 page 07 1.06 Technical Datasheet PACIFIC E35 - EG35 page 08 SAFETY REGULATIONS FOR THE USE OF THE COMPRESSOR page 09 2.01...
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Page 4: Maintenance And Service
PACIFIC E35 – EG35 MAINTENANCE AND SERVICE page 18 7.01 Maintenance Operations page 18 7.02 Lubrication System page 18 7.03 page 18 7.04 Oil Change page 19 7.05 Change Type of Oil page 19 7.06 Change Oil Filter page 20 7.07... -
Page 5: Basic Information
1.03 BRIEF INTRODUCTION: PACIFIC E35 - EG35 is a high pressure compressor used to compress air for breathing in scuba diving, fire fighting and military applications, among others. The maximum compression pressure can arrive at 420 bar and the exercise pressure can be 225 bar or 330 bar. - Page 6 PACIFIC E35 – EG35 • Automatic start and stop system* (*) These features can be optional based on the model and can be requested when ordering the compressor. 1.04 DESCRIPTION OF THE COMPRESSOR BLOCK : The compressor block PACIFIC 35 has a range of use for high pressure air up to a maximum of 330 bar ( 4700 psi ).
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Page 7: Compressor Components
DESCRIPTION OF PACIFIC E35 - EG35 : The structure of the PACIFIC E35 - EG35 is very robust, designed to suppress vibration discharging it on the ground. All the elements, the internal structure and the walls around the internal structure are painted with epoxy coatings which grant an extraordinary resistance to corrosion. - Page 8 PACIFIC E35 – EG35 1.06 TECHNICAL DATASHEET PACIFIC E35 - EG35 : TABELLA CARATTERISTICHE TECNICHE - TECHNICAL DATA Description Descrizione Unità - Unit PACIFIC E35 PACIFIC EG35 Working Pressure Pressione di esercizio Charging rate Aria Resa L/min. – m /h – cfm 350 –20,5 –...
- Page 9 Make sure that when you service the machine or replace any spare parts on the compressor, it is not pressurized and the power cable is disconnected from the power line. • Regularly replace air filter cartridges only with genuine products from Nardi Compressori (tested material). •...
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Page 10: General Safety Considerations
12 months. • Check regularly the condition of the fittings. • Do not repair damaged parts if you do not have original parts from Nardi Compressori. • Do not modify the machine except with express written authorization from Nardi Compressori. •... -
Page 11: Warranty And Assistance
If the repair takes place outside Nardi Compressori, the cost of shipping of replacement parts is for account of the buyer (replacement of defective parts must be performed only by technically trained personnel that NARDI COMPRESSORI’s trained staff has assessed/trained and approved before the repair job is done). -
Page 12: Installation
7 days after delivery. The compressor PACIFIC E35 – EG35 is designed to facilitate handling. In fact, if you look at the bottom, you will notice it has an opening which allows it to be picked up using a forklift. - Page 13 CAUTION: The size of the openings depend on the heat sources and machinery placed in the room. The dimensions indicated in Table A are for a compressor PACIFIC E35 – EG35 and vary depending on the volume and height of the room. The height of the room should not be lower than 2.3 meters and the minimum distance from the top panel of the compressor to the roof must be 1 meter.
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Page 14: Intake Pipe
• Have an electrician check that the system is compliant and that it can support the maximum power draw of the compressor shown under the CE label by NARDI COMPRESSORI. • We recommend installing a circuit breaker or fuse adapted to the power consumption of the motor. -
Page 15: Quick Starting Guide
PACIFIC E35 – EG35 QUICK STARTING GUIDE WARNING: This QUICK STARTING GUIDE does not replace the Operator’s and Maintenance Manual, but is intended to help the operator start the compressor, with quick and practical advice, which should be followed with extreme caution and only after having read this manual in its entirety. -
Page 16: Operation And Use
EXPLOSION of the compressor. All compressors are tested by NARDI COMPRESSORI before delivery, but for powering it on you need to follow these safety steps: •... - Page 17 Blow-off any residual air between the cylinder and the filling valve and disconnect the cylinder valve. If you need to use the compressor at a pressure higher than 225 bar Nardi Compressori can provide the material required to refill at higher pressure with different filling valves, connectors and safety valves with higher calibration.
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Page 18: Maintenance Operations
IMPORTANT: All maintenance operations must be performed by the technical staff of NARDI COMPRESSORI or by qualified technical staff. IMPORTANT: All maintenance operations must be performed with the machine switched off and the power cable disconnected. -
Page 19: Oil Change
OIL: Oil is a very important component for the life of the compressor over time. Nardi Compressori has studied in detail the compressor so that it has a large capacity oil sump and oil filter. A magnet has been fixed on the case to attract all metallic impurities that settle at the bottom of the case. -
Page 20: Oil Level
PACIFIC E35 – EG35 7.06 CHANGE OIL FILTER (Only for compressors with oil pump): The steps for changing the oil filter are as follows (this is to be performed at every oil change) : • Unscrew the nut of the fitting that holds the tube that delivers the oil to the last cylinder using a 14mm wrench and disconnect it. - Page 21 The life of the components of the filter is determined by the number of work cycles since the filter base and the filter head are subjected to dynamic loads due to pressurization and depressurization of the filter. Nardi Compressori recommends that a technical inspection be performed every 500 hours of operation. The filter cartridge should be replaced once exceeded the 8000 cycles at 300 Bar or 21000 cycles at 225 Bar.
- Page 22 It is recommended you use only original materials supplied by Nardi Compressori. The users who wish to regenerate their cartridges have to be well prepared to do this and should use only materials from Nardi Compressori.
- Page 23 PACIFIC E35 – EG35 23 | P a g e PACIFIC E35 - EG35 Nardi Compressori – www.nardicompressori.com...
- Page 24 PACIFIC E35 – EG35 24 | P a g e PACIFIC E35 - EG35 Nardi Compressori – www.nardicompressori.com...
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Page 25: Pressure Maintaining Valve
When the compressor is switched on, the valve stays closed until the entire system reaches 150 bar, and subsequently it opens. This valve is set by NARDI COMPRESSORI. No further calibration is required. 7.14... - Page 26 • Put the head in a vice. • Unscrew the valve bodies (one of these bodies is unscrewed with a special tool that is to be requested to Nardi Compressori). • Clean and remove all debris. • If the parts show signs of wear, change the worn parts.
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Page 27: Safety Valve
• Put the head in a vice. • Unscrew the valve bodies (one of these bodies is unscrewed with a special tool that is to be requested from Nardi Compressori). • Clean and remove all debris. • If the parts show signs of wear, change the worn parts. -
Page 28: Automatic Condensate Drain
PACIFIC E35 – EG35 7.20 FILLING VALVES AND FILLING HOSES: It is very important to keep the filling hoses in optimal condition and to replace them periodically, as required. We recommend replacing the hoses every two years, or whenever abrasion/scratches are visible on the hoses or whenever there is rust on the fittings. - Page 29 The compressor is equipped with an automatic stop system, which stops the compressor when the desired pressure is reached. This pressure switch is calibrated by NARDI COMPRESSORI at the time of testing of the finished compressor. This way, the operators do not need to stand next to the compressor all the time while the cylinders get filled, but may dedicate themselves to other activities.
- Page 30 In this screen you can change the mode in which you use the compressor. The MODE default mode set by Nardi Compressori is manual “MANUAL”, this means that once MANUAL the compressor reaches the maximum pressure it turns off automatically. In order to restart the compressor, you need to manually press the “START”...
- Page 31 PACIFIC E35 – EG35 compressor. This is set by NARDI COMPRESSORI at 225 BAR or 330 BAR according to the maximum pressure allowed by the compressor. To move to the next screen you must press the PAGE button again. In this screen you can change the minimum pressure to restart the compressor in COMPRESSOR “AUTOMATIC”...
- Page 32 The electronic panel may trigger several alarms, normally when this happens it means that one or more of the values of the parameters set by NARDI COMPRESSORI (maximum and minimum value tresholds) has been exceeded. Alternatively, it also occurs due to a signal sent from one of the various sensors placed in key locations in the compressor.
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Page 33: Troubleshooting
PACIFIC E35 – EG35 7.26 TROUBLE-SHOOTING: PROBLEM CAUSE REMEDY The compressor does not start • Electric current missing • Check electric line • Bad fuse • Replace bad fuse • Electric current too low • Check electric line Motor thermal protection kicks in •... -
Page 34: Spare Parts
PACIFIC E35 – EG35 SPARE PARTS PA001-044 Rev.00 PACIFIC 35 Date 12/02/2011 Driving Gear CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION Shaft Roller bearing PA001-006 PA001-025 VD008-010 Counterbalance Roller bearing Washer PA001-011 PA001-030 VR030-005 PA001-015 Connecting rod with oil thrower pin... - Page 35 PACIFIC E35 – EG35 SPARE PARTS PA001-050 Rev.00 PACIFIC 35 Date 12/02/2011 Driving Gear CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION OR304-005 O-ring PA001-065 Oil seal flange VB008-035 Screw Shaft complete of connecting rod Metal protection PA001-044 PA001-070 VD016-015 Compressor crankcase...
- Page 36 PACIFIC E35 – EG35 SPARE PARTS PA001-061 Rev.01 PACIFIC 35 Date 12/02/2011 Crankcase with Accessories CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC006-105 Ball valve Magnetic plug Tube oil pump PA001-105 PA003-005 Ogive for tube 12mm Visual oil level plug Tube oil pump...
- Page 37 PACIFIC E35 – EG35 SPARE PARTS PA002-105 Rev.01 PACIFIC 35 Date 12/02/2011 – 2 STAGE CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC017-130 Pipe fitting “L” OR120-005 O-ring PA002-150 Plate valve 2 stage Ogive Complete piston Cover valve 2 stage AC008-006...
- Page 38 PACIFIC E35 – EG35 SPARE PARTS PA002-028 Rev.01 PACIFIC 35 Date 12/02/2011 3rd STAGE CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION HR120-007 Pipe fitting “L” 3/8"G for tube 12 mm PA002-580 Cylinder VB008-026 Screw Closure plug 1/4'' Suction valve Screw HR176-002...
- Page 39 PACIFIC E35 – EG35 SPARE PARTS PA002-012 Rev.00 PACIFIC 35 Date 03/06/2014 STAGE CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION Spring Complete piston with rings Valve top AT098-001 PA004-610 PA004-683 Pipe fitting direct Piston Suction valve HR117-017 PA004-615 PA004-685 Pipe fitting “L”...
- Page 40 PACIFIC E35 – EG35 SPARE PARTS PA002-205 Rev.00 PACIFIC 35 Date 12/02/2011 Filter Separator CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION Body drain valve complete Pipe fitting “L” 3/8"G for tube 12 mm Support filter separator AT140-005 HR120-007 PA002-714 Condensate drain valve complete...
- Page 41 PACIFIC E35 – EG35 SPARE PARTS PA002-210 Rev.00 PACIFIC 35 Date 12/02/2011 Filter Separator CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION Body drain valve complete O-ring Safety valve PN 200 bar AT140-005 OR017-010 PA110-102 Condensate drain valve complete O-ring Safety valve PN 300 bar...
- Page 42 PACIFIC E35 – EG35 SPARE PARTS PA002-215 Rev.00 PACIFIC 35 Date 12/02/2011 Filter Separator CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION Nipplo Ogive O-ring AC015-005 HR101-004 OR028-006 Body drain valve complete Nut fitting pipe Body filter separator AT140-005 HR102-014 PA002-705 Condensate drain valve complete Pipe fitting “L”...
- Page 43 PACIFIC E35 – EG35 SPARE PARTS PA003-035 Rev.00 PACIFIC 35 Date 12/02/2011 Cooling System CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC014-010 PA003-025 Inter cooler VB004-040 Screw O-ring Inter cooler Screw OR022-015 PA003-030 VB006-046 Fixing for cooler Connecting tube PA001-095 PA003-035...
- Page 44 PACIFIC E35 – EG35 SPARE PARTS PA100-182 Rev.01 PACIFIC FILTER 1 Date 02/05/2013 Filter Housing PAC FILTER 1 CODE DESCRIPTION € CODE DESCRIPTION € CODE DESCRIPTION € AT140-001 Drain valve housing OR011-004 O-ring PA100-113 Filter housing Condensate drain valve complete...
- Page 45 PACIFIC E35 – EG35 SPARE PARTS PA100-282 Rev.01 PACIFIC FILTER 2 Date 02/05/2013 Filter Housing PAC FILTER 2 CODE DESCRIPTION € CODE DESCRIPTION € CODE DESCRIPTION € Drain valve housing O-ring Filter housing AT140-001 OR011-004 PA100-213 Condensate drain valve complete...
- Page 46 PACIFIC E35 – EG35 SPARE PARTS PA100-382 Rev.01 PACIFIC FILTER 3 Date 02/05/2013 Filter Housing PAC FILTER 3 CODE DESCRIPTION € CODE DESCRIPTION € CODE DESCRIPTION € Drain valve housing O-ring Filter housing AT140-001 OR011-004 PA100-313 AT140-100 Condensate drain valve complete...
- Page 47 PACIFIC E35 – EG35 SPARE PARTS PA112-003 Rev.00 PACIFIC 35 Date 12/02/2011 Filling Valve 300 Bar – 4700 psi CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION O-ring Body valve OR007-005 PA112-015 PA112-032 OR010-005 O-ring PA112-022 Cylindrical guide PA112-034 Rubber knob red 300 bar...
- Page 48 PACIFIC E35 – EG35 SPARE PARTS PA112-004 Rev.00 PACIFIC 35 Date 12/02/2011 Filling Valve 200 Bar – 3000 psi CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION O-ring Bracket blocks INT-CGA OR007-005 PA112-012 PA112-032 O-ring Body valve Rubber knob black 200 bar...
- Page 49 PACIFIC E35 – EG35 SPARE PARTS PA114-003 Rev.00 PACIFIC 35 Date 24/04/2013 Filling Devices with Connections CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION HR117-014 Pipe fitting straight ¼” for tube 6mm PA110-102 Safety Valve PN 200 PA113-100 Filling Hose 1/4'' G straight fpr breathing air...
- Page 50 PACIFIC E35 – EG35 SPARE PARTS PA114-015 Rev.01 PACIFIC 35 Date 03/05/2013 Automatic Condensate Drain CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC011-200 Rilsan Tube OR063-004 O-ring PA114-049 Support Condensate Drain Connection O-ring Hose with fittings for collecting vessel AC016-203 OR075-005 PA114-060 Pipe Fitting “L”...
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Page 51: Maintenance Schedule Table
PACIFIC E35 – EG35 MAINTENANCE SCHEDULE TABLE EVERY 25 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Clean intake filter of the compressor Check oil level of compressor (ideally MAX) Check the performance of the filling hoses Check the performance of the cooling hoses... - Page 52 PACIFIC E35 – EG35 Check instruments (zero on the gauge) EVERY 25 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Clean intake filter of the compressor Check oil level of compressor (ideally MAX) Check the performance of the filling hoses Check the performance of the cooling hoses...
- Page 53 PACIFIC E35 – EG35 Check instruments (zero on the gauge) EVERY 50 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Filter cartridge activated carbon/molecular sieve (PAC FILTER 2) Check O-Rings (Filters and cartridge) EVERY 50 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Filter cartridge activated carbon/molecular sieve...
- Page 54 PACIFIC E35 – EG35 (PAC FILTER 2) Check O-Rings (Filters and cartridge) EVERY 50 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Filter cartridge activated carbon/molecular sieve (PAC FILTER 2) Check O-Rings (Filters and cartridge) EVERY 50 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE...
- Page 55 PACIFIC E35 – EG35 EVERY 250 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Replace cartridge of intake filter Inspection of body and base of filter activated carbon EVERY 250 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Replace cartridge of intake filter Inspection of body and base of filter activated...
- Page 56 PACIFIC E35 – EG35 EVERY 500 HOURS OF OPERATION OR DATE TECHNICIAN’S SIGNATURE ANNUALLY Contact the technician of Nardi Compressori Inspection and replacement of filter of last separator Oil change Check setting of safety valve EVERY 500 HOURS OF OPERATION OR DATE TECHNICIAN’S SIGNATURE...
- Page 57 PACIFIC E35 – EG35 EVERY 1,000 HOURS OF OPERATION DATE TECHNICIAN’S SIGNATURE Contact the technician of Nardi Compressori Replacement of valves ANNUALLY OR AS REQUESTED DATE TECHNICIAN’S SIGNATURE Contact the technician of Nardi Compressori Test the quality of the air with aero-test kit or similar...
- Page 58 PACIFIC E35 – EG35 58 | P a g e PACIFIC E35 - EG35 Nardi Compressori – www.nardicompressori.com...