Campbell Hausfeld HL5500 Series Operating Instructions Manual

Oil-lubricated compressor
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See Warranty on page 8 for important information about commercial use of this product.
Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Description
This residential oil-lubricated compressor
is designed for do-it-yourselfers with a
variety of home and automotive jobs.
These compressors power spray guns,
impact wrenches and other tools.
Compressed air from this unit will
contain moisture. Install a water filter or
air dryer if application requires dry air.

Safety Guidelines

This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.
Danger indicates
an imminently
hazardous situation which, if not avoided,
WILL result in death or serious injury.
Warning indicates
a potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
Notice indicates
important
information, that if not followed, MAY
cause damage to equipment.
Unpacking
After unpacking the unit, inspect
carefully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting unit into service. In case of
questions, damaged or missing parts,
please call 1-800-543-6400 for customer
assistance or call the nearest Campbell
Hausfeld Authorized Service Center.
Have the serial number, model number,
and parts list (with missing parts circled)
before calling.
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
© 2009 Campbell Hausfeld/Scott Fetzer
Oil-Lubricated
Compressors
DO NOT RETURN THE
PRODUCT TO THE
STOP!
RETAILER!
Record the Model No., Serial No. and
date of purchase located on the base
below the pump in the space below.
Model No. ____________________
Serial No. ____________________
Date of purchase _________________
Retain these numbers for future
reference.

General Safety

Information
CALIFORNIA PROPOSITION 65
You can create dust
when you cut, sand,
drill or grind materials such as wood,
paint, metal, concrete, cement, or other
masonry. This dust often contains
chemicals known to cause cancer, birth
defects, or other reproductive harm.
Wear protective gear.
This product or its
power cord may
contain chemicals, including lead, known
to the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
GENERAL SAFETY INFORMATION
Do not operate
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
For parts, product & service information
visit www.chpower.com
HL5500 Series

Breathable Air Warning

This compressor/pump is not equipped
and should not be used "as is" to
supply breathing quality air. For any
application of air for human
consumption, the air
compressor/pump will need to be
fitted with suitable in-line safety and
alarm equipment. This additional
equipment is necessary to properly
filter and purify the air to meet
minimal specifications for Grade D
breathing as described in Compressed
Gas Association Commodity
Specification G 7.1 - 1966, OSHA 29 CFR
1910. 134, and/or Canadian Standards
Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line
safety and alarm equipment is not
simultaneously used, existing
warranties shall be voided, and
Campbell Hausfeld disclaims any
liability whatsoever for any loss,
personal injury or damage.
Do not run
unattended. Leaving
compressor in AUTO position may allow it
to turn on inadvertently. To prevent this
and possible damage from power surge,
turn to OFF position after each use.
Since the air compressor and other
components (filters, lubricators, hoses,
etc.) used, make up a high pressure
pumping system, the following safety
precautions must be observed at all times:
1. Read all manuals
included with this
product carefully. Be
thoroughly familiar
with the controls and
the proper use of the equipment.
IN631700AV 8/09
MANUAL

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Summary of Contents for Campbell Hausfeld HL5500 Series

  • Page 1: Breathable Air Warning

    (with missing parts circled) before calling. REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping. © 2009 Campbell Hausfeld/Scott Fetzer Oil-Lubricated Compressors DO NOT RETURN THE...
  • Page 2: General Safety Information

    Oil-Lubricated Compressors General Safety Information (Continued) 2. Follow all local electrical and safety codes as well as in the US, National Electrical Code (NEC) and Occupational Safety and Health Act (OSHA). 3. Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.
  • Page 3: Installation

    Assembly (Continued) 3. Repeat procedure with other side. LUBRICATION THIS UNIT IS SHIPPED WITHOUT OIL! Follow lubrication instructions before operating compressor. Use oil shipped with the compressor. Do not use regular automotive oil such as 10W-30 unless it is 100% synthetic oil.
  • Page 4: Operation

    Oil-Lubricated Compressors Operation •Pressure Switch - Auto/Off Switch (Figure7) - In the AUTO position, the compressor shuts off automatically when tank pressure reaches the maximum preset pressure. In the OFF position, the compressor will not operate. This switch should be in the OFF position when connecting or disconnecting the power cord from the electrical outlet or when changing air tools.
  • Page 5: Maintenance

    Operation (Continued) 3. The safety valve should automatically close at approximately 40-50 PSI. If the safety valve does not allow air to be released when you pull on the ring, or if it does not close automatically, it MUST be replaced. Safety valve must be replaced if it cannot be actuated or it leaks air after...
  • Page 6: Troubleshooting Chart

    Oil-Lubricated Compressors Troubleshooting Chart Symptom Possible Cause(s) Compressor will not run 1. Switch in OFF position 2. No electrical power at wall outlet 3. Compressor has reached automatic shutoff pressure 4. Motor overloaded 5. Pressure switch bad Motor hums but cannot 1.
  • Page 7 Troubleshooting Chart (Continued) Symptom Possible Cause(s) 5. Broken valves 6. Piston ring worn Excessive moisture in 1. Excessive water in tank discharge air 2. High humidity Compressor runs 1. Defective pressure switch continuously and safety 2. Defective safety valve valve opens as pressure rises Excessive starting and 1.
  • Page 8: Limited Warranty

    8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Portable compressors or components must be delivered or shipped to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.
  • Page 9: Directives De Sécurité

    MÉMENTO: Gardez votre preuve datée d'achat à fin de la garantie! Joignez-la à ce manuel ou classez-la dans un dossier pour plus de sécurité. © 2009 Campbell Hausfeld/Scott Fetzer Compresseur Graissé par l'Huile NE PAS RENVOYER LE ARRÊT!
  • Page 10: Précautions De Pulvérisation

    Compresseur Graissé par l'Huile Généralités Sur La Sécurité (Suite) 2. Suivre tous les codes de sécurité locaux ainsi que les National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA) des É-U. 3. Seules les personnes bien familiarisées avec ces règles d’utilisation doivent être autorisées à...
  • Page 11 Assemblage (Suite) Les articles portant un astérisque (*) ont été expédiés desserrés avec l'appareil. 1. La roue a un moyeu décentré. Avec le moyeu décentré face au fer d’essieu, placer le boulon d’essieu à travers les trous de la roue et du fer d’essieu. 2.
  • Page 12 Compresseur Graissé par l'Huile Cordons Prolongateurs Pour Modèle De 120V/15 Ampères Longueur du Cordon (m) 7,62 15,24 30,48 Calibre du Cordon Fonctionnement • Manostat - Interrupteur Auto/Off (Figure 7) – Dans la position AUTO, le compresseur se coupe automatiquement quand la pression du réservoir arrive à...
  • Page 13: Entretien

    Fonctionnement (Suite) Vérifier la soupape de sûreté de la manière suivante : 1. Brancher le compresseur et le faire fonctionner jusqu'à ce qu'il atteigne la pression d'arrêt (voir procédure de fonctionnement). 2. Porter des lunettes de sécurité, tirer l'anneau sur la soupape de sûreté (voir les Figures 6 et 8) pour dégager la pression du réservoir du compresseur.
  • Page 14: Guide De Dépannage

    Compresseur Graissé par l'Huile Guide De Dépannage Symptôme Cause(s) Possible(s) Le compresseur ne 1. Interrupteur à la position OFF (arrêt) fonctionne pas 2. Aucun courant à la prise. 3. Le compresseur a atteint la pression d'arrêt automatique 4. Moteur surchargé 5.
  • Page 15 Guide De Dépannage (Suite) Symptôme Cause(s) Possible(s) La pression du réservoir 1. Robinet de vidange desserré tombe lorsque le 2. Connexions desserrées aux raccords, compresseur est éteint tubes, etc. 3. Fuite du réservoir Le compresseur 1. Utilisation d'air excessive, compresseur fonctionne trop petit continuellement et la...
  • Page 16: Garantie Limitée

    1. DURÉE: À partir de la date d’achat par l’acheteur original comme suit : Un An. 2. GARANTIE ACCORDÉE PAR (GARANT) : Campbell Hausfeld/Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Téléphone: (800) 543-6400. 3. BÉNÉFICIAIRE DE CETTE GARANTIE (ACHETEUR): L’acheteur original (sauf en cas de revente) du produit Campbell Hausfeld.
  • Page 17: Medidas De Seguridad

    1-800-543-6400 para obtener ayuda o llame al Centro De Servicio Autorizado De Campbell Hausfeld más cercano. Tenga a mano el número de RECORDATORIO: ¡Guarde su comprobante de compra con fecha para fines de la garantía! Adjúntela a este manual o archívela en lugar seguro.
  • Page 18: Precauciones Para Rociar

    Compresor lubricado con aceite Informaciones Generales de Seguridad (Continuacíon) 1. Lea con cuidado todos los manuales incluídos con este MANUAL producto. Familiarícese con los controles y el uso adecuado del equipo. 2. Siga todos los códigos de seguridad laboral y electricidad establecidos en su país, por ejemplo los de la NEC y OSHA en EUA.
  • Page 19: Instalación

    Ensamblaje (Continuacíon) El juego del ensamble de la rueda incluye: - 2 ruedas* - 2 pernos de eje* - 2 arandelas de presión* - 2 arandelas* - 2 tuercas* Los artículos marcados con asterisco (*) se despacharon sueltos con la unidad. 1.
  • Page 20: Valvula De Seguridad Asme

    Compresor lubricado con aceite Instalación (Continuacíon) Cordones de extensión para los modelos de 120V/15 Amp Longitud del cordón (m) 7,62 15,24 30,48 Calibre del cordón Funcionamiento • Presostato - Automático (Figura7) - En la posición AUTO el compresor se apaga automáticamente cuando la presión del tanque alcanza el nivel máximo fijado en la fábrica.
  • Page 21: Mantenimiento

    Funcionamiento (Continuacíon) Figura 8 2. Usando gafas de protección, tire del anillo de la válvula de seguridad (vea las Figuras 6 y 8) para liberar la presión del tanque del compresor. Use su otra mano para desviar el aire que se mueve a gran velocidad y evitar que le dé...
  • Page 22: Guía De Diagnóstico De Averías

    Compresor lubricado con aceite Guía de diagnóstico de averías Problema Posible(s) Causa(s) El compresor no funciona 1. El interruptor está en la posición OFF (apagado) 2. No hay corriente eléctrica en el tomacorriente de la pared 3. El compresor alcanzó la presión de corte automático 4.
  • Page 23 Guía de diagnóstico de averías (Continuación) Problema Posible(s) Causa(s) La presión del tanque 1. Válvula de drenaje floja disminuye cuando se 2. Conexiones flojas en los accesorios, apaga el compresor tubería, etc. 3. Fugas del tanque El compresor funciona en 1.
  • Page 24 1. DURACIÓN: A partir de la fecha de compra por el comprador original tal como se especifica a continuación: Un año. 2. QUIEN OTORGA ESTA GARANTÍA (EL GARANTE: Campbell Hausfeld / The Scott Fetzer Company 100 Production Drive, Harrison, Ohio 45030 Teléfono: (800) 543-6400 3.

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